LAMBORGHINI GALLARDO 2009 Workshop Manual
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
4. Disassembling the cold air actuators of the center vents ( 0 ) L J )
• Remove the actuator’s connector.
• Unscrew the three screws on the actuator. Remove the actuator.
5. Disassembling the RH radiator temperature sensor ( 1 ) L J )
• Disconnect the sensor connector by pressing on the sides.
• Turn the sensor 90° to extract it from the air conditioning unit.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
) 9 H Q W L O D W L R Q X Q L W V H Q V R U D Q G D F W X D W R U V G L V D V V H P E O \ 3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the ventilation unit from the car (081603).
• Remove the ventilation unit cover screws to access the sensor and the actuators.
' L V D V V H P E O L Q J W K H W H P S H U D W X U H V H Q V R U $ ) L J 1. Disconnect the sensor connector by pressing on the sides ( % ) L J ).
2. Turn the sensor 90° to extract it from the ventilation unit.
' L V D V V H P E O L Q J W K H D L U U H F L U F X O D W L R Q À D S D F W X D W R U & ) L J D Q G D L U À D S D F W X D W R U ' ) L J 3. Disconnect the actuator connector ( ( ) L J ).
4. Unscrew the three screws on the actuator. Remove the actuator ( ) ) L J ).
1 R W H
: K H Q U H S O D F L Q J W K H D L U U H F L U F X O D W L R Q À D S D F W X D W R U & ) L J ), do not damage the part that connects it to the
À D S
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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* $ & F R P S U H V V R U G L V D V V H P E O \ 3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the vehicle engine (010003).
• Remove the left exhaust manifold (013103).
' L V D V V H P E O L Q J W K H F R P S U H V V R U 1. Disconnect the delivery pipes ( $ ) L J ) and the intake pipes ( % ) L J ) from the compressor by removing the
screws ( & ) L J ).
2. Disconnect the connector ( ' ) L J ).
3. Remove the 3 screws ( ( ) L J ) that secure the compressor to the engine.
1 R W H
: K H Q U H P R Y L Q J W K H ¿ [ L Q J V F U H Z V E H V X U H W R D O V R U H P R Y H W K H F R Q Q H F W R U V X S S R U W E U D F N H W ( ) ) L J ).
4. Remove the clamp ( * ) L J ), releasing its rubber covering ( + ) L J ).
5. Extract the compressor complete with the control shaft toward the front part of the car.
6. Disassemble the shaft, loosening the lock nut ( , ) L J ) and unscrewing the shaft from the compressor’s
housing.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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H) 3 R O O H Q ¿ O W H U V disassembly
3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the passenger side footboard (080103).
• Disassemble the passenger side lower dashboard assembly (086803).
• Remove the main fuse box (098103).
• Remove the ZKE control unit (098103).
1 R W H
Ensure that the ignition key is in the OFF position and disconnect the battery (091500).
' L V D V V H P E O L Q J W K H ¿ O W H U V
1. Remove the 4 relays ( $ ) L J ¿ W W H G R Q W K H , / 0 F R Q W U R O X Q L W
2. Disconnect the 3 ILM control unit connections ( % ) L J ).
3. Unscrew the 3 bolts ( & ) L J ) securing the support bracket ( ' ) L J ).
4. Remove the entire support, including bracket and ILM control unit.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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5. 2 S H Q W K H S R O O H Q ¿ O W H U V O L G ( ) L J ).
6. 5 H P R Y H ¿ U V W W K H O R Z H U S R O O H Q ¿ O W H U D Q G W K H Q W K H X S S H U R Q H ) ) L J ).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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, ' L V D V V H P E O L Q J W K H D L U F R Q G L W L R Q H U U D G L D W R U 3 U H O L P L Q D U \ R S H U D W L R Q V • ( P S W \ W K H D L U F R Q G L W L R Q H U À X L G (026007).
• Remove the front bumper (080703).
' L V D V V H P E O L Q J W K H U D G L D W R U 1. Disassemble the right front air conveyor ( $ ) L J ) by loosening the 4 screws ( % ) L J ).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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2. Release the air conditioner radiator by loosening the 4 screws ( & ) L J ).
3. Disconnect the 2 air conditioner pipes by loosening the 2 screws ( ' ) L J ).
4. Remove the air conditioner radiator.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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- ' L V D V V H P E O L Q J W K H G H K \ G U D W L R Q ¿ O W H U 3 U H O L P L Q D U \ R S H U D W L R Q V • Empty the air conditioning system (026007).
• Disassemble the right rear wheel (060103).
• Disassemble the right rear wheel arch (082103).
' L V D V V H P E O L Q J W K H G H K \ G U D W L R Q ¿ O W H U 1. Loosen one screw ( $ ) L J ) for each union on the air conditioning system delivery pipes.
2 / R R V H Q W K H ¿ [ L Q J V F U H Z V & ) L J R Q W K H V X S S R U W E U D F N H W W R U H P R Y H W K H G H K \ G U D W L R Q ¿ O W H U % ) L J ).
3 . Loosen the 3 screws ( ' ) L J V H F X U L Q J W K H G H K \ G U D W L R Q ¿ O W H U V X S S R U W E U D F N H W W R W K H F K D V V L V
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A1
A2
C1
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I1
I2
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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. ' L V D V V H P E O L Q J W K H D L U F R Q G L W L R Q L Q J V \ V W H P S L S H V
The air conditioning system is grouped as follows ( ) L J ):
A1.Front delivery pipe
A2. Front return pipe
I1. Internal delivery pipe
I2. Internal delivery pipe
C1. Central delivery pipe
C2. Central return pipe
3 Rear delivery pipe
3 Rear return pipe
3 Rear delivery pipe
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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) 5 2 1 7 3 $ 5 7 3 U H O L P L Q D U \ R S H U D W L R Q V •
Empty the air conditioning system (026007).
• ' L V D V V H P E O H W K H I U R Q W D Q G F H Q W U H À D W À R R U V (082503).
• Disassemble the propeller shaft (030703).
• Disassemble the front differential (040903).
• Disassemble the luggage compartment tray (080603).
' L V D V V H P E O L Q J S L S H $ 1. Disconnect pipe A1 on the radiator and loosen the screw ( $ ) L J ).
2 8 Q I D V W H Q W K H V S H F L ¿ F V F U H Z & ) L J W R O R R V H Q W K H ¿ [ L Q J F O L S % ) L J ).
3 . Disconnect the union ( ' ) L J R Q S L S H $ V R W K H ¿ U V W S D U W R I W K H S L S H F D Q E H U H P R Y H G H [ W U D F W I U R P W K H I U R Q W
of the vehicle.