radiator LAMBORGHINI GALLARDO 2009 Repair Manual
Page 765 of 1659
7
L714 04 22 05
A2
A
) L J
A1
A
) L J
A1
A1
% %
) L J
C2
C
A2
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
2.
Secure the two clamps ( $ ) L J ) to connect power steering circuit pipes A1and A2to the radiator.
3. Connect the front delivery pipe connection A1to the rack ( % ) L J ).
4. Connect the front return pipe connection A2to the C2power steering circuit central return pipe ( & ) L J ).
5 L J K W K D Q G G U L Y H
/ H I W K D Q G G U L Y H
Page 767 of 1659
L714 04 22 05
+
) L J
) L J
J
,
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7. Fasten the two front water cooling system pipes ( + ) L J ).
8. Fasten the 2 top screws ( , ) L J ); if loosened beforehand, to secure the left cooling circuit radiator also tighten
the 2 bottom screws.
Tighten the 2 screws ( - ) L J ) securing the air conveyor to the left cooling circuit radiator.
• Assemble the propeller shaft (030705).
• Assemble the front differential .
• Assemble the front bumper (080705).
• Assemble the battery .
• Assemble the luggage compartment tray .
‡ $ V V H P E O H W K H I U R Q W D Q G F H Q W U H Y H K L F O H À R R U V (082505).
• Assemble the front wheel arches (082105).
• Assemble the front tyres .
• Fill the power steering oil circuit (042308).
Page 967 of 1659
5
L714 08 07 03
) L J
) L J
% % %
A
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% ) U R Q W E X P S H U 3 U H O L P L Q D U \ R S H U D W L R Q V • Lift the vehicle on the car lift (000000).
• Remove the 2 front wheels (060103).
• Disassemble the 2 front stone guards (082103).
• Disassemble the front lock cover (080603).
• 5 H P R Y H W K H I U R Q W F D U À R R U (082503).
Disassembling the front grids1. Disassemble the 2 side water radiator grids by loosening the 4 screws for each grid ( $ ) L J ).
2. Disassemble the central power steering radiator grid by loosening the 3 screws ( % ) L J ).
Page 978 of 1659
7
L714 08 07 05
) L J
) L J
( ( (
'
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Assembling the front grids 1.Install the two front water radiator grids by means of the 4 screws ( ' ) L J ) for each grid.
2. Assemble the central power steering radiator grid by means of the 3 screws ( ( ) L J ).
Page 1354 of 1659
2
L714 09 73 00
Fig.2
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
0 $ ; , ) 8 6 ( % 2 ;
3 R V Value Function 3 R Z H U
1.200 A Maxi fuse box 30
2. 50 A A/C Fan – Seat Heating 30
3. 80 A Water Radiator Fans 30
4. 50 A Key, ILM(Lights), +75 30
5. 6. 7. 50 A Main fuse box 30
8. 60 A ESP 30
9. 100 A Engine/Gearbox 30
10. - Power windows, seats, lifting 30
Page 1358 of 1659
6
L714 09 73 00
Fig.6
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
) 8 6 ( 6 8 3 3 2 5 7 ) I X V H V E O D F N
3 R V Value Function 3 R Z H U
1. 2. 3.15 A Engine Sol. Valve supply MOT_EKP
4.5. 15 A Post-catalytic converter oxygen sensor 87 HR
6. 15 A Pre-catalytic converter oxygen sensor 87 HR
7. 10 A Engine Solenoid Valve supply 87 HR
8. 30 A Coil supply 87 HR
9. 15 A Injector supply 87 HR
10. 5 A Brake pedal switch, clutch sensor 87 HR
11. 5 A Water radiator fans
87 HR
12.
. ' I X V H V E O D F N
3 R V Value Function 3 R Z H U
1.10 A E-Gear (+G1E) 15
5 A Reverse switch (+G0X)
2. 5 A Engine Control Units 15
3. 5 A WIV sensor (oil level) 15
4. 5. 6.7. 5 A Engine Control Units 30
8. 30 A E-Gear, oil pump 30
9. 25 A E-Gear 30
10.
11.
Q R W X V H G
Page 1607 of 1659
1
L714 78 07 05
Fig.1
A
B
Fig.2Fig.3
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Installation of the license plate support
Using this new license plate support it is no longer necessary to drill the front bumper or use adhesive tape W R ¿ W W K H O L F H Q V H S O D W H R Q I U R Q W E X P S H U 7 K L V S U R G X F W D O O R Z W R P D L Q W D L Q W K H I U R Q W E X P S H U D V L Q W D F W D Q G F O H D Q D V
Z K H Q W K H F D U K D V F R P H R X W I U R P W K H I D F W R U \
2 S H U D ] L R Q L S U H O L P L Q D U L
‡ Disassemble the water radiator (front central) grid (080703).
‡ Disassemble the front spoiler (080703)
‡ Disassemble the lock cover (080603 - Reference B2)
$ V V H P E O H W K H ¿ [ L Q J E X V K
Position the license plate support (
1. A-Fig.2) as show in the picture beside ( Fig.2); over the front central grid in
the horizontal surface of the bumper, mark with a indelible marker (pen) the points ( B-Fig.3) where there are the
W K U H H K R O H V W K D W D U H S U H V H Q W R Q W K H ¿ [ L Q J E D U R I W K H O L F H Q V H S O D W H ) L [ L Q J E D U W R ¿ [ W K H license plate to the
bumper.
) U D P H V W R ¿ [ W K H W Z R screws with rubber head
) U R Q W S D U W W R ¿ [ the license plate
Page 1608 of 1659
2
L714 78 07 05
Fig.3
Fig.4
C
Fig.5
'
(
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Over the front central grid, in the
2. horizontal surface of the bumper, make three holes (diameter 12,5mm) ( C-Fig.4);
it is necessary G U L O O W K H V X U I D F H R I W K H E X P S H U D Q G D O V R W K H E O D F N I U D P H X Q G H U L W
, Q R U G H U W R F D U U \ R X W D S H U I H F W ¿ [ L Q J R I W K H O L F H Q V H S O D W H W K H E X V K H V K D Y H W R E H L Q V H U W L Q E R W K E X P S H U ¶ V V X U I D F H
and the black frame under the bumper itself; in order to check if this operation is carried out, verify from the K R O H Z K H U H W K H O R F N F R Y H U Z D V ¿ W L W Z D V U H P R Y H G Z L W K W K H S U H O L P L Q D U \ R S H U D W L R Q
: K H Q \ R X D U H P D N L Q J W K H K R O H V L W ¶ V L P S R U W D Q W W R S R V L W L R Q W K H G U L O O L Q S H U I H F W D V Z H O O D V \ R X F D Q
Y H U W L F D O S R V L W L R Q V R D V W K H G U L O O P D N H D D Q J O H R I 90° with the bumper surface.
Insert in the three holes (
3. C-Fig.4 ), that was carried out with the previous operation, three bushes ( ' ) L J )
supplied with the kit; as shown in the picture beside ( ( ) L J ), the bushes have to be push in the hole to the end,
V R D V W K H U X E E H U H G J H W R X F K W K H H [ W H U Q D O V X U I D F H R I W K H E X P S H U
Installation of the new license plate support
As show in the
4. picture 1 , on the two front ends of the license plate support there are two frames where there is
D K R O H L Q V H U W L Q W K H V H W Z R K R O H V W K H W Z R V F U H Z Z L W K U X E E H U K H D G W K D W D U H V X S S O L H G L Q W K H N L W D Q G ¿ [ W K H P Z L W K W K H two 0 V H O I O R F N L Q J Q X W V W K D W D U H V X S S O L H G 7 K H W Z R V F U H Z V Z L W K U X E E H U K H D G D U H X V H I X O L Q R U G H U W R D Y R L G G D P D J H
R Q W K H E X P S H U Z K H U H W K H O L F H Q V H S O D W H V X S S R U W W R X F K L W
Fit the
5. license plate on the license plate support; to carry out this operation drill the front part of the support or
X V H D G K H V L Y H W D S H
Position the
6. O L F H Q V H S O D W H V X S S R U W V R W K D W W K H W K U H H K R O H V R Q L W V ¿ [ L Q J E D U S H U I H F W O \ F R L Q F L G H Z L W K W K H K R O H L Q W K H
K R U L ] R Q W D O V X U I D F H R I W K H E X P S H U R Y H U W K H I U R Q W F H Q W U D O J U L G
Using the M6 screws (
7. ( ) L J ) V X S S O L H G Z L W K W K H N L W ¿ [ W K H O L F H Q V H S O D W H V X S S R U W on the three bushes ( ' ) L J )
that was installed in the K R U L ] R Q W D O V X U I D F H R I W K H E X P S H U R Y H U W K H I U R Q W F H Q W U D O J U L G
& K H F N L I W K H ¿ [ L Q J R I W K H O L F H Q V H S O D W H V X S S R U W Z D V F D U U L H G R X W L Q D S H U I H F W Z D \ W R Y H U L I \ L W ¶ V Q H F H V V D U \
P R Y H O L J K W O \ W K H V X S S R U W D Q G W K H Q Y H U L I \ I U R P W K H K R O H Z K H U H W K H O R F N F R Y H U Z D V ¿ W L W Z D V U H P R Y H G Z L W K W K H S U H O L P L Q D U \ R S H U D W L R Q L I W K H E X V K H V D U H ¿ W W H G L Q W K H F R rrect way.
Final operation ‡ Assemble the front spoiler (080705)
‡ Assemble the water radiator (front central) grid (080705).
‡ Assemble the lock cover (080605 - Reference B2)