service LAMBORGHINI GALLARDO 2009 Workshop Manual
[x] Cancel search | Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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12d
12e
12f
& R G H ' H V F U L S W L R Q ' 0 * 3 K R W R
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
66295016 Fuel supply wrench
& O R V H W
' U D Z H U 3 R V L W L R Q G
62095011 Coil puller
& O R V H W
' U D Z H U 3 R V L W L R Q H
62095010 Injector service kit
2 X W R I W K H F O R V H W
Page 150 of 1659
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L714 00 11 00
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
: + ( ( / $ / , * 1 0 ( 1 7
7 K H Y H K L F O H P X V W E H F R P S O H W H Z L W K D O O F R P S R Q H Q W V 0 H F K D Q L F D O E R G \ L Q W H U Q D O D Q G H [ W H U Q D O Z L W K R X W W K H V H W K H ¿ Q L V K H G Y H K L F O H ¶ V Z H L J K W Z R X O G G L I I H U
7 K H Y H K L F O H P X V W E H S R V L W L R Q H G R Q W K H D O L J Q P H Q W E H Q F K Z L W K W K H W L U H V L Q À D W H G W R W K H L Q G L F D W H G pressure required for alignment.
Table A
) U R Q W Rear
Vehicle height from ground (mm.) 130±5 140±5
Caster (°) 6° 15’ +/- 0° 15’
-
Total toe-in* (°) 0° 20’ +/- 0° 04’ 0° 20’ +/- 0° 04’
Camber (°) -1° 00’ +/- 0° 05’ -1° 25’ +/- 0° 05’
, Q À D W L R Q S U H V V X U H E D U 2.4 ± 0.1 2,2 ± 0,1
* Note: Total toe-in indicates the toe-in angle generated bythe toe-in of both wheels. The individual toe-in value is logically half the total value.
: K H H O D O L J Q P H Q W D W F X V W R P H U V H U Y L F H F H Q W H U V
The wheel alignment values intable Ashould be used on vehicles at customer service centers.
7 K H I X H O W D Q N V K R X O G E H H P S W \ Z K H Q F D U U \ L Q J R X W Z K H H O D O L J Q P H Q W
$ Q \ Y D U L D W L R Q V L Q Y H K L F O H K H L J K W G X H W R D I X O O I X H O W D Q N F D Q E H F R P S H Q V D W H G I R U D V V W D W H G L Q D W W D F K H G table
% .
7 D E O H %
) U R Q W Rear
Vehicle height from ground Z L W K H P S W \ I X H O W D Q N P P 130 ± 5 140 ± 5
Vehicle height from ground
with full fuel tank (mm.) 127 ± 5 136 ± 5
, W L V 1 2 7 S R V V L E O H W R F K D Q J H W K H K H L J K W R I W K H Y H K L F O H I U R P W K H J U R X Q G E \ P H D Q V R I W K H V K R F N D E V R U E H U V
Page 152 of 1659
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00 12 00
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& R G H ' H V F U L S W L R Q ' 0 * 3 K R W R
900000103 Adesivo “Next service”
Page 155 of 1659
1
L714 00 88 00
Description i.o. non i.o. Repaired
i.o. = in order NOTES: Date:
not i.o. = out of order
Repaired = the problem has been cleared up Signature:
CHECKLIST
Order number Service managerNumber plate Registration date
Engine number Gearbox numberGearbox type Km/Mls
VIN ModelModel Year Date
Mechanic’s name Delivery dateCar number Type of job carried out
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
On-board documentation
Check whether this VIN is affected by any recall or service campaign to be performed & K H F N W K H P D L Q W H Q D Q F H V F K H G X O H W R V H H L I W K H F D U L V G X H I R U D V H U Y L F H R U L I D Q \ À X L G V Q H H G W R E H F K D Q J H G
Check the exhaust gas expiry date and the M.O.T./service date Inside the vehicle
Electric windows, folding mirrors and electric top check positioning
Adjust the digital clock
Check all switches, electrical devices, indicators and other elements function correctly
Ensure the controls on the pushbutton panel are complete
Check the interior compartment for any visual faults ( Q V X U H I R R W E R D U G V D U H ¿ [ H G V H F X U H O \
Page 156 of 1659
2
L714 00 88 00
Description i.o. non i.o. Repaired
i.o. = in order NOTES: Date:
not i.o. = out of order
Repaired = the problem has been cleared up Signature:
CHECKLIST
Order number Service managerNumber plate Registration date
Engine number Gearbox numberGearbox type Km/Mls
VIN ModelModel Year Date
Mechanic’s name Delivery dateCar number Type of job carried out
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Outside the vehicle
Check and/or replace the windscreen wiper blades (if agreed beforehand with the customer)
( Q V X U H W K H Z L Q G V F U H H Q Z L S H U V Z D V K L Q J V \ V W H P À D S K H D G O D P S Z L S H U V D Q G Q R ] ] O H V I X Q F W L R Q F R U U H F W O \
Check the exterior for any visual faults
Windscreen wiper blades: ensure the parked wiper position is correct. If the blades “scrape”, check whether they are set at the correct angle Electrical system
) U R Q W O L J K W V H Q V X U H W K H V L G H O L J K W V O R Z E H D P V K L J K E H D P V I R J O L J K W V L Q G L F D W R U O L J K W V K D ] D U G O L J K W V D Q G W K H O X J J D J H F R P S D U W P H Q W O L J K W I X Q F W L R Q F R U U H F W O \
Check the height of the front headlamps and adjust if necessary
5 H D U O L J K W V H Q V X U H W K H E U D N H O L J K W V U H D U O L J K W V U H Y H U V L Q J O L J K W V U H D U I R J O L J K W V Q X P E H U S O D W H O L J K W L Q G L F D W R U O L J K W V D Q G K D ] D U G O L J K W V I X Q F W L R Q F R U U H F W O \
Interior compartment lights: interior lights, reading lights, passenger glove box light, door clearance lights and puddle lights.
Battery: check the charge status, the electrolyte level (top up with distilled water if necessary) and ensure the battery poles have not oxidised
Diagnosis: read, if possible archive, and then delete any error codes
Page 157 of 1659
3
L714 00 88 00
Description i.o. non i.o. Repaired
i.o. = in order NOTES: Date:
not i.o. = out of order
Repaired = the problem has been cleared up Signature:
CHECKLIST
Order number Service managerNumber plate Registration date
Engine number Gearbox numberGearbox type Km/Mls
VIN ModelModel Year Date
Mechanic’s name Delivery dateCar number Type of job carried out
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Engine compartment (rear)
Engine and engine compartment: visually check for any leaks and/or faults
Engine oil: check the oil level and top up if necessary
& R R O L Q J V \ V W H P F K H F N W K H D Q W L I U H H ] H À X L G D Q G W K H F R R O D Q W O H Y H O $ Q W L I U H H ] H S U R W H F W L R Q X S W R ƒ & % U D N H V P D [ L P X P À X L G O H Y H O
Lifting system: ensure the system functions correctly
Gearbox: check the oil level and top up if necessary Luggage compartment (front)
: L Q G V F U H H Q Z D V K H U V \ V W H P F K H F N W K H À X L G O H Y H O D Q G W R S X S Lower part of the vehicle
Engine, gearbox, differentials, steering, coupling covers: visual check to ensure there are no leaks and/or damage
Brake system: visual check to ensure there are no leaks and/or damage
Page 158 of 1659
4
L714 00 88 00
Description i.o. non i.o. Repaired
i.o. = in order NOTES: Date:
not i.o. = out of order
Repaired = the problem has been cleared up Signature:
CHECKLIST
Order number Service managerNumber plate Registration date
Engine number Gearbox numberGearbox type Km/Mls
VIN ModelModel Year Date
Mechanic’s name Delivery dateCar number Type of job carried out
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Steering tie rod heads: ensure the steering tie rod heads are properly secured and ensure the clearance is correct. Check the bellow seals
Exhaust system: visual check to ensure there are no leaks and/or damage
8 Q G H U E R G \ Y L V X D O F K H F N W R H Q V X U H W K H U H L V Q R G D P D J H D Q G W K D W W K H ¿ [ L Q J G H Y L F H V D Q G S L S H V K D Y H Q R W E H F R P H O R R V H : K H H O V D Q G W \ U H V
: K H H O ¿ [ L Q J V F U H Z V H Q V X U H W K H W L J K W H Q L Q J W R U T X H L V F R U U H F W
Front left tyre: check the pressure, check the condition of the tread and ensure the wear of the tread is even. Thickness in mm _________
Front right tyre: check the pressure, check the condition of the tread and ensure the wear of the tread is even. Thickness in mm _________
Rear left tyre: check the pressure, check the condition of the tread and ensure the wear of the tread is even. Thickness in mm _________
Rear right tyre: check the pressure, check the condition of the tread and ensure the wear of the tread is even. Thickness in mm _________ ) L Q D O M R E V
Climate control system check the climate control system functions correctly
Navigator (if present)/Radio: check the navigator and/or radio function correctly
Page 159 of 1659
5
L714 00 88 00
Description i.o. non i.o. Repaired
i.o. = in order NOTES: Date:
not i.o. = out of order
Repaired = the problem has been cleared up Signature:
CHECKLIST
Order number Service managerNumber plate Registration date
Engine number Gearbox numberGearbox type Km/Mls
VIN ModelModel Year Date
Mechanic’s name Delivery dateCar number Type of job carried out
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Test drive: carry out
After servicing, complete and stamp the space provided in th e warranty booklet and complete the sticker(001200)to be applied onto the door ledge
Page 166 of 1659
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LP560 00 90 86
7 \ S H ' H V F U L S W L R Q 2 . 1 2 5 H F W L ¿ H G
I = Inspection and any additional service if required NOTE: Date:
A = Adjustment
R = Replacement Stamp and signature:
7 K R X J K Q R W V W U L F W O \ Q H F H V V D U \ W K H V H R S H U D W L R Q V D U H U H F R P P H Q G H G L I W K H F D U K D V E H H Q R I W H Q G U L Y H Q R Q G X V W \ U R D G V R U L Q G L I ¿ F X O W U R D G W U D I ¿ F F R Q G L W L R Q , I W K H V H R S H U D W L R Q V D U H Q R W F D U U L H G R X W G X U L Q J W K H Z D U U D Q W \ S H U L R G W K H Z D U U D Q W \ Z L O O 1 2 7 O D S V H
7 K H P L Q L P X P G H D G O L Q H I R U W K H V H R S H U D W L R Q V L V W K H R Q H U H T X L U H G E \ / D P E R U J K L Q L E X W L W P D \ E H Q H F H V V D U \ W R U H V S H F W G L I I H U H Q W G H D G O L Q H V D F F R U G L Q J W R W K H O D Z V L Q I R U F H L Q W K H & R X Q W U \ R I Y H K L F O H U H J L V W U D W L R Q
5 H S O D F H F O X W F K L I G L V F Z H D U G H W H F W H G Z L W K W K H G L D J Q R V W L F L Q V W U X P H Q W L V K L J K H U W K D Q P P
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I Left/right radiator: visual inspection of the radiating surface
Transmission
I * H D U E R [ R L O F K H F N W K H O H Y H O D Q G F O H D Q W K H ¿ O W H U W R S X S W K H R L O W K D W O H D N H G Z K H Q F O H D Q L Q J W K H ¿ O W H U
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I Front and rear suspension articulated joints: Y L V X D O L Q V S H F W L R Q D Q G F K H F N W R U T X H L V F R U U H F W
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I = Inspection and any additional service if required NOTE: Date:
A = Adjustment
R = Replacement Stamp and signature:
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I Battery: connections and charge