LAMBORGHINI GALLARDO 2009 Workshop Manual

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$VVHPEOLQJWKH$%6SLSHV 1. Position left ABS pipe 3by tightening the nut ( $)LJ) securing it to the left rear brake calliper.
2.  ,QWKHUHDUSDUWRIWKHFHQWHUFRQVROHWLJKWHQWKHVFUHZVHFXULQJWKHFODPS¿[LQJSLSH 3to the chassis.
3. For left pipe 3, secure the engine cooling pipes ( %)LJ E\WLJKWHQLQJWKHVL[¿[LQJVFUHZV &)LJ).

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4. Position right ABS pipe 3by tightening the nut ( ')LJ) securing it to the right rear brake calliper.
5. For right pipe 3, connect the battery positive pole ( ()LJ) and secure the engine cooling pipe ( ))LJ).
6. Nella parte anteriore della vettura avvitare i dadi ( *)LJ FKH¿VVDQRLWXEL$%6DQWHULRUL A3eA5 ai tubi ABS
posteriori 3e3 .
• Fill the engine coolant circuit (012107).
• Assemble the front differential  .
• Assemble the propeller shaft (030705).
• $VVHPEOHWKHIURQWFHQWUHDQGUHDUYHKLFOHÀRRUV (082505).
• Assemble the wheels (060105).

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The technical data regarding the pads can be found in chapter 060000.
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%5$.(',6.:($57(67 3UHOLPLQDU\RSHUDWLRQV • Remove the wheel  .
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If the holes of the disks are worn ()LJ), the disks must be replaced if:
• the wear exceeds the edge of the hole by more that one millimeter.
• there are more than 20 damaged holes on one disk.
• there are 3 consecutive holes damaged.
• there are residues that block one or more holes (the diameter of the holes must be 5.5 ± 0.5 mm).
If the caliper attachment points are worn ( )LJ), the disks must be replaced if:
• the wear around the hole exceeds the striking surface of the screw’s head by more than one millimeter ( A-
)LJ ).
• more than 5 cracks are visible in the area that supports the calipers or if there is chipping.
• there are more than 3 damaged holes on one disk.
• the screw’s stud bolt is damaged or shows chipping.
If the disk is worn ( )LJ), it must be replaced if:
• the edge of the disk is completely worn down ( %)LJ).
• if there are obvious marks on the face of the disk ( &)LJ).
• if there are cracks between the slotting on the circumference ( ')LJ).
• the depth of the cracks on the circumference of the disk are greater than 2 mm.
• more than 10 cracks are visible on the disk’s circumference.

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There are 6 wear marks on the disk ()LJ) that indicate the its level of use. The disk must be replaced when:
• the disk’s surface has been reduced by more than 60% of the wear mark.
• none of the 6 wear marks are present.
• the wear mark cannot be used (covered by residues, silicone, etc.).
Replace the disk when it shows cracks and fractures on its surface ( )LJ).
Check the bell ( )LJ) and replace the disk when:
• the holes on the bell are not beveled but rather have sharp edges.
• WKHV\PEROVRQWKHHGJHRIWKHEHOODUHLQFRUUHFW VHHH[DPSOHRIDFRUUHFWEHOOLQWKH¿JXUH 
If the bell is scratched, remove the scratches by polishing the surface.
Keep all of the parts of the brake disks clean and free of residues.
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Replace the disk when its weight becomes lower than the weight printed on the disk’s housing )LJ 
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2. Remove the brake disk.
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Put the car on a car lift (000000).
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• Disconnect the connector for the pads (060703).
'LVDVVHPEOLQJ67$1'$5'EUDNHSDGVIURPFDOLSHUV 1. Remove the 2 pins ( A-Fig.3) from the caliper.
2. Use a pliers to remove the pads from their seat.
'LVDVVHPEOLQJ&$5%21&(5$0,&EUDNHSDGVIURPFDOLSHUV 1. Unscrew and remove the pin ( %)LJ) from the caliper.
2. Remove the retaining springs ( C-Fig.4) from the calliper.
3. Remove the bracket ( d-Fig.4) from the caliper.
4. Use a pliers to remove the pads from their seat.
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3$5.,1*%5$.(3$'6 3UHOLPLQDU\RSHUDWLRQV •Put the car on a car lift (000000).
• Remove the rear wheel (060103).
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2. Use a pair of pliers to release the parking brake cable ( %)LJ).
3.
Remove the 2 pins ( C-Fig.7) from the caliper.
4. Remove the spring ( ')LJ) from its housing.

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