Fuse LAMBORGHINI GALLARDO 2009 Workshop Manual
Page 212 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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Remove the engine wiring harness. •Disassemble the bench (086803).
• Disassemble the right side member cover (086803).
• Disassemble the right B pillar cover (086803).
21. Disconnect the E-gear control unit connectors ( A-Fig.17) and loosen the corresponding earth ( % ) L J ). Only
for vehicles equipped with an E-gear system.
22. Disconnect the connections of the 4 relays ( C-Fig.17) connected to the main electrical system.
23. Detach the 2 fuse blocks ( ' ) L J ) from the corresponding support.
24. Loosen the 2 screws ( ( ) L J ) securing the relay support ( F-Fig.17) to the chassis.
25 . Disconnect the 7 relays on the support ( F-Fig.17).
1- Blue 643 main relay.
2- Gray 643 secondary air pump relay.
3- Purple 373 +50 1 relay.
4- Red 373 +50 2 relay.
5- Orange 643 secondary air pump 1 relay.
6- Green 643 engine relay.
7- White 179 E-gear pump relay (only on vehicles equipped with an E-gear system).
8- Blank.
9- Blank.
26. Disconnect the 3 fuses on the relay support ( F-Fig.17).
A- Black - 50A secondary air pump 1.
B- Brown - 40A fuel pump supply.
C- Blank.
D- Red - 50 A secondary air pump 2.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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& K H F N D Q G U H S O D F L Q J W K H S R O O H Q ¿ O W H U V 3 U H O
iminary operations
• Remove the passenger side footboard (080103).
• Disassemble the passenger side lower dashboard assembly (086803).
• Remove the main fuse box (098103).
• Remove the ZKE control unit (098103).
1 R W H
Ensure that the ignition key is in the OFF position and disconnect the battery (091500).
5 H S O D F L Q J W K H ¿ O W H U V
1. Remove the 4 relays ( A-Fig.1 ¿ W W H G R Q W K H , / 0 F R Q W U R O X Q L W
2. ' L V F R Q Q H F W W K H , / 0 F R Q W U R O X Q L W F R Q Q H F W L R Q V B-Fig.1).
3. Unscrew the 3 bolts ( C-Fig.1) securing the support bracket ( D-Fig.1).
4. 5 H P R Y H W K H H Q W L U H V X S S R U W L Q F O X G L Q J E U D F N H W D Q G , / 0 F R Q W U R O X Q L W
Page 521 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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5.
2 S H Q W K H D L U F R Q G L W L R Q H U S R O O H Q ¿ O W H U À D S ( ) L J D Q G U H P R Y H W K H O R Z H U S R O O H Q ¿ O W H U D Q G W K H Q W K H X S S H U S R O O H Q
¿ O W H U F-Fig.3 ).
6. , Q V H U W R Q H ¿ O W H U D Q G W K H Q O L I W L W D Q G K R O G L W Z L W K \ R X U ¿ Q J H U W R L Q V H U W W K H R W K H U R Q H
7. & O R V H W K H D L U F R Q G L W L R Q H U À D S
8. Fasten the entire support, including bracket and control unit, on the chassis.
9. Connect the 3 connectors ( B-Fig.1) to the control unit.
10. Put the 4 relays ( A-Fig.1) on the control unit.
1 R W H
8 V H W K H / D 5 D $ 6 ³ % D V L F V H W W L Q J ´ V \ V W H P (109000)for the software checks and settings (set up the control
X Q L W V E \ P H D Q V R I W K H ³ D X W R P D W L F P R G H ´
• Reconnect the ZKE control unit (098105).
• Reconnect the main fuse box (098105).
• $ V V H P E O H W K H S D V V H Q J H U V L G H O R Z H U G D V K E R D U G D V V H P E O \ (086805).
• $ V V H P E O H W K H S D V V H Q J H U V L G H I R R W E R D U G (080105).
• Reconnect the battery (091505).
Page 534 of 1659
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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H) 3 R O O H Q ¿ O W H U V disassembly
3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the passenger side footboard (080103).
• Disassemble the passenger side lower dashboard assembly (086803).
• Remove the main fuse box (098103).
• Remove the ZKE control unit (098103).
1 R W H
Ensure that the ignition key is in the OFF position and disconnect the battery (091500).
' L V D V V H P E O L Q J W K H ¿ O W H U V
1. Remove the 4 relays ( $ ) L J ¿ W W H G R Q W K H , / 0 F R Q W U R O X Q L W
2. Disconnect the 3 ILM control unit connections ( % ) L J ).
3. Unscrew the 3 bolts ( & ) L J ) securing the support bracket ( ' ) L J ).
4. Remove the entire support, including bracket and ILM control unit.
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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$ $ V V H P E O L Q J W K H G H I U R V W À D S D F W X D W R U D Q G X S S H U D L U À D S 1. Reposition the actuators:
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• ' H I U R V W Y H Q W V À D S D F W X D W R U % ) L J ).
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W K H À D S P R W L R Q O H Y H U V L I W K L V L V Q R W W K H F D V H D S S O \ Y R O W D J H W R S L Q V D Q G R I W K H D F W X D W R U X V L Q J D
A fuse connected to a 12 V battery and realign the connection elements. The rotation direction can E H U H Y H U V H G E \ V Z L W F K L Q J W K H S R V L W L Y H D Q G Q H J D W L Y H S R O H V
2. Connect the actuator connectors.
• Re-assemble the dashboard (086805).
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' $ V V H P E O L Q J W K H O H I W W H P S H U D W X U H V H Q V R U D Q G F H Q W U H D L U À D S D F W X D W R U 1. 5 H S R V L W L R Q W K H D F W X D W R U I R U W K H F H Q W U D O D L U Y H Q W V $ ) L J ) by lining up the connection elements and tighten the
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A fuse connected to a 12 V battery and realign the connection elements. The rotation direction can E H U H Y H U V H G E \ V Z L W F K L Q J W K H S R V L W L Y H D Q G Q H J D W L Y H S R O H V
2. Connect the actuator connector.
3. $ V V H P E O L Q J W K H O H I W U D G L D W R U W H P S H U D W X U H V H Q V R U % ) L J ):
• Insert the sensor and turn 90° to secure to the air conditioning unit
• Connect the sensor connector.
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) $ V V H P E O L Q J W K H Y H Q W L O D W L R Q X Q L W V H Q V R U D Q G D F W X D W R U V 1. 5 H S R V L W L R Q W K H Y H Q W L O D W L R Q X Q L W D F W X D W R U $ ) L J ) by lining up the connection elements and tighten the three
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the actuator using a 5 A fuse connected to a 12 V battery and realign the connection elements.
7 K H U R W D W L R Q G L U H F W L R Q F D Q E H U H Y H U V H G E \ V Z L W F K L Q J W K H S R V L W L Y H D Q G Q H J D W L Y H S R O H V 2. Connect the actuator connector.
3. , Q V H U W W K H D L U W H P S H U D W X U H V H Q V R U % ) L J ) and turn 90° to secure to the ventilation unit
4. Connect the sensor connector.
• 5 H D V V H P E O H W K H F R Y H U R Q W K H Y H Q W L O D W L R Q X Q L W X V L Q J W K H V F U H Z V
• Reassemble the ventilation unit on the car (081605).
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Chassis High-strength box-section aluminum chassis with fused parts and sheet metal panels.
Page 935 of 1659
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fuse panel (passenger side footboard area)
3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the passenger side mat.
' L V D V V H P E O L Q J W K H panel
1. Using a screwdriver or a coin, turn the 4 screws ( A-Fig.1) (1/2 turn is enough) of the fuse panel ( B-Fig.1)
E H W Z H H Q W K H À R R U D Q G W K H S D V V H Q J H U J O R Y H E R [
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Fig.1
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® Automobili Lamborghini S.p.A.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Assembling the fuse panel (passenger side footboard area)
1. Position the fuse panel ( A-Fig.1) E H W Z H H Q W K H À R R U D Q G W K H S D V V H Q J H U J O R Y H E R [ D Q G u V L Q J D V F U H Z G U L Y H U R U D
F R L Q W X U Q W K H V F U H Z V B-Fig.1 W X U Q L V H Q R X J K
• $ V V H P E O H W K H S D V V H Q J H U V L G H P D W .