lock LAMBORGHINI GALLARDO 2009 Workshop Manual
Page 46 of 1659
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
961295038 Phase variator wrench
& O R V H W
' U D Z H U 3 R V L W L R Q D
961195023 Camshaft gear locking tool
& O R V H W
' U D Z H U 3 R V L W L R Q E
961195024 Camshaft Dowel Extractor
& O R V H W
' U D Z H U 3 R V L W L R Q F
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
962095003 Idle Speed Adjustment Wrench
& O R V H W
' U D Z H U 3 R V L W L R Q D
961195042 Camshaft gear locking tool & O R V H W
' U D Z H U 3 R V L W L R Q E
961695013 TDC brush positioning jig
& O R V H W
' U D Z H U 3 R V L W L R Q F
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& R G H ' H V F U L S W L R Q ' 0 * 3 K R W R
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Transmission
962195007 Clutch centring tool
& O R V H W
' U D Z H U 3 R V L W L R Q D
962495019 Gearbox cover mock-up block
& O R V H W
' U D Z H U 3 R V L W L R Q E
962495032 Gearbox ratchet adjustment gauge
& O R V H W
' U D Z H U 3 R V L W L R Q F
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L714 00 09 00
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
( O H F W U L F D O F R Q W U R O • Static ignition with single coils (one for each spark plug)
• BOSCH MOTRONIC high pressure multipoint electronic injection.
• Emission control system using three-way catalytic converters and oxygen sensors
• Electronic continuous intake and exhaust variable valve timing
• Electronic drive-by-wire air supply system with two throttle bodies
• Electronic traction control system
• Electronic front differential locking system
• Stability control system
: $ 5 1 , 1 * • $ O Z D \ V G L V F R Q Q H F W W K H E D W W H U \ ¶ V J U R X Q G F D E O H Z K H Q Z R U N L Q J R Q W K H I X H O G H O L Y H U \ V \ V W H P R U W K H H O H F W U L F D O
V \ V W H P ' R Q R W V P R N H R U Z R U N Q H D U K H D W H U V R U ¿ U H K D ] D U G V 7 K H O L T X L G V L Q W K H H Q J L Q H F R P S D U W P H Q W F D Q
F D X V H ¿ U H V $ O Z D \ V N H H S D Q H [ W L Q J X L V K H U Q H D U E \
• Always disconnect the ground cable before charging the battery.
• 7 R G L V F R Q Q H F W W K H E D W W H U \ G L V F R Q Q H F W W K H Q H J D W L Y H F D E O H D Q G W K H Q W K H S R V L W L Y H F D E O H
• ' R Q R W T X L F N F K D U J H W K H E D W W H U \ H P H U J H Q F \ V W D U W L Q J X V L Q J F D E O H V D Q G G R Q R W H [ F H H G E D W W H U \ Y R O W V
Z L W K W K H F D E O H V D W W D F K H G : D L W D W O H D V W R Q H P L Q X W H E H I R U H U H S H D W L Q J W K H R S H U D W L R Q
• : K H Q Z R U N L Q J R Q W K H E D W W H U \ D Y R L G V K R U W F L U F X L W L Q J W K H W H U P L Q D O V Z L W K W R R O V R U R W K H U P H W D O R E M H F W V 7 K L V
F R X O G F D X V H T X L F N R Y H U K H D W L Q J R I W K H E D W W H U \ D Q G W K H U H I R U H L W V H [ S O R V L R Q D Q G G D P D J H W R W K H H O H F W U R Q L F
components.
• $ O Z D \ V N H H S W K H E D W W H U \ D Z D \ I U R P F K L O G U H Q
• ' R Q R W W U \ W R F K D U J H D I U R ] H Q R U G H I U R V W H G E D W W H U \ ' D Q J H U R I H [ S O R V L R Q , I W K H E D W W H U \ K D V I U R ] H Q
U H S O D F H L W $ G H D G E D W W H U \ F D Q I U H H ] H D W ƒ ) ƒ &
• ' R Q R W X V H G D P D J H G E D W W H U L H V ' D Q J H U R I H [ S O R V L R Q $ O Z D \ V U H S O D F H G D P D J H G E D W W H U L H V
• & D O L I R U Q L D 3 U R S R V L W L R Q Q % D W W H U \ W H U P L Q D O V D Q G U H O D W L Y H D F F H V V R U L H V F R Q W D L Q O H D G D Q G O H D G F R P S R Q H Q W V
D V Z H O O D V F K H P L F D O S U R G X F W V W K D W I R U W K H V W D W H R I & D O L I R U Q L D F D X V H F D Q F H U D Q G K L Q G H U U H S U R G X F W L R Q + D Q G O H
with care and then thoroughly wash hands.
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L714 00 88 00
Description i.o. non i.o. Repaired
i.o. = in order NOTES: Date:
not i.o. = out of order
Repaired = the problem has been cleared up Signature:
CHECKLIST
Order number Service managerNumber plate Registration date
Engine number Gearbox numberGearbox type Km/Mls
VIN ModelModel Year Date
Mechanic’s name Delivery dateCar number Type of job carried out
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
On-board documentation
Check whether this VIN is affected by any recall or service campaign to be performed & K H F N W K H P D L Q W H Q D Q F H V F K H G X O H W R V H H L I W K H F D U L V G X H I R U D V H U Y L F H R U L I D Q \ À X L G V Q H H G W R E H F K D Q J H G
Check the exhaust gas expiry date and the M.O.T./service date Inside the vehicle
Electric windows, folding mirrors and electric top check positioning
Adjust the digital clock
Check all switches, electrical devices, indicators and other elements function correctly
Ensure the controls on the pushbutton panel are complete
Check the interior compartment for any visual faults ( Q V X U H I R R W E R D U G V D U H ¿ [ H G V H F X U H O \
Page 212 of 1659
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L714 01 00 03
Fig.17
C
F
' (
(
A
%
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Remove the engine wiring harness. •Disassemble the bench (086803).
• Disassemble the right side member cover (086803).
• Disassemble the right B pillar cover (086803).
21. Disconnect the E-gear control unit connectors ( A-Fig.17) and loosen the corresponding earth ( % ) L J ). Only
for vehicles equipped with an E-gear system.
22. Disconnect the connections of the 4 relays ( C-Fig.17) connected to the main electrical system.
23. Detach the 2 fuse blocks ( ' ) L J ) from the corresponding support.
24. Loosen the 2 screws ( ( ) L J ) securing the relay support ( F-Fig.17) to the chassis.
25 . Disconnect the 7 relays on the support ( F-Fig.17).
1- Blue 643 main relay.
2- Gray 643 secondary air pump relay.
3- Purple 373 +50 1 relay.
4- Red 373 +50 2 relay.
5- Orange 643 secondary air pump 1 relay.
6- Green 643 engine relay.
7- White 179 E-gear pump relay (only on vehicles equipped with an E-gear system).
8- Blank.
9- Blank.
26. Disconnect the 3 fuses on the relay support ( F-Fig.17).
A- Black - 50A secondary air pump 1.
B- Brown - 40A fuel pump supply.
C- Blank.
D- Red - 50 A secondary air pump 2.
Page 482 of 1659
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L714 02 03 05
A
) L J
A
' %
C
(
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% $ V V H P E O L Q J W K H F D Q L V W H U S X P S Y H Q W L O D W L R Q Assembling the pump 1. Tighten the 3 screws ( $ ) L J ) that secure the pump supporting bracket to the cross member.
2. Connect the air pipe ( % ) L J ) and lock it with a clamp.
3. Connect the canister pipe ( & ) L J ).
4. Connect the connection ( ' ) L J ).
5.Connect the vacuum tank pipe ( ( ) L J ).
•Assemble the right rear wheel arch .
• Assemble the right rear wheel .
Page 518 of 1659
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L714 02 60 00
ABBA
Fig.9
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Air conditioner control unit
The automatic dual zone control unit is built into the push-button panel on the console. It separately controls the following parameters on the LH and RH sides of the passenger compartment:
3 D V V H Q J H U F R P S D U W P H Q W W H P S H U D W X U H
Seat temperature (if function is present)
' L V W U L E X W L R Q R I W K H D L U À R Z
$ L U À R Z ) D Q
These parameters, except for the temperature, are manually controlled by pressing the relative buttons (an LED comes on) and using the knobs (A-Fig.9). The display ( B-Fig.9) shows the value.
1 R W H
7 K H W H P S H U D W X U H F D Q E H D G M X V W H G E H W Z H H Q ƒ & D Q G ƒ & , I W K H S U R J U D P P H G Y D O X H H [ F H H G V W K H V H O L P L W V on the display, LOor HI appears and the temperature is no longer adjusted.
The
button completely blocks air from entering the passenger compartment.
The
E X W W R Q D F W L Y D W H V W K H À D S V I D Q V S H H G D L U U H F L U F X O D W L R Q D Q G W H P S H U D W X U H W R G H I U R V W W K H Z L Q G V F U H H Q D Q G W K H
side windows as quickly as possible. The
button excludes the air conditioner. As a result, the passenger compartment temperature cannot be
O R Z H U W K D Q W K H R X W V L G H W H P S H U D W X U H 7 K H G H K X P L G L ¿ H U L V D O V R H [ F O X G H G 7 K H Z L Q G R Z V F R X O G W K H U H I R U H V W H D P X S The
button activates automatic operation. The temperature, the amount and distribution of the air are
automatically controlled to achieve the desired passenger compartment temperature as quickly as possible and to maintain it.
Ventilation is possible in the passenger compartment even when the engine key is on OFF by simply keeping the
F R Q W U R O X Q L W R Q R I I E X W W R Q S U H V V H G
Page 525 of 1659
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L714 02 60 03
) L J ) L J
%
AA
A
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
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C) Ventilation unit disassembly 3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the luggage compartment tray (080603).
• Remove the lock covers (080603).
• Remove Windshield wiper harms (095503).
' L V D V V H P E O L Q J W K H Y H Q W L O D W L R Q X Q L W1. Remove the plastic sides of the luggage compartment tray, unscrewing the three screws that secure it to the
chassis ( $ ) L J ).
2. Disconnect the connector on the ventilation unit ( % ) L J ).
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L714 02 60 03
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• Remove the dashboard side cover right cap ( ( ) L J ) and the screw ( ) ) L J ).
• Remove the lower left mounting screw of the dashboard lower cover ( * ) L J ).
• Remove the lower right mounting screw of the dashboard lower cover ( + ) L J ).
• Remove the rear screw of the glove box ( , ) L J ).
• Lower the glove box and disconnect the glove box light and passenger side AIRBAG deactivation block
( / ) L J ).
• Remove the passenger side lower dashboard assembly complete with the glove box.