LAMBORGHINI MURCIÉLAGO 2009 Service Repair Manual
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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3 U H O L P L Q D U \ F K H F N V Start the engine and: • Check pipe and clamp condition;
• Check for pipe and regulator leakage;
• Replace any component that presents visible leakage.
3 U H V V X U H U H J X O D W R U F K H F N
To check the operation of the pressure regulator proceed as follows: • Connect a precision pressure gauge to the shut off tap, inserting it between the injector holder manifold and the
delivery coupling; check that the tap is open;
• Start up the engine and check that pressure p is within the prescribed values:
3.5 < p < 4.2 bar
If the pressure is above 4.2 bar: replace the pressure regulator.
If the pressure is below 3.5 bar: Check the fuel pump delivery pressure: If the delivery pressure is correct replace the pressure regulator (5 bars).
• Check that the pressure inside the system does not fall below 1 bar for at least 1 hour. If there are no visible
leakages, check the regulator and injectors.
) X H O S X P S G H O L Y H U \ S U H V V X U H F K H F N
Close the tool tap to cut off the fuel pump delivery. Check that the pressure is above 4.5 bars. If the pressure is lower:• Check the MED valve condition;
• & K H F N I R U ¿ O W H U R E V W U X F W L R Q
• Check the pump delivery pressure upstream of the MED valve.
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Fig.1 Fig.2
A
D
C
B
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Injection rail disassembly 3 U H O L P L Q D U \ R S H U D W L R Q V •
Remove the carbon bulkhead above the manifold (081303).
Injection rail disassembly
1. Unscrew the three screws ( A-Fig.1) that secure the injection rail to the engine.
2. Disconnect the injection rail from the front pipe ( B-Fig.2).
3. Disconnect the pressure regulator’s pipe ( C-Fig.1).
4. Disconnect the regulator’s fuel delivery pipe ( D-Fig.1).
5. Extract the injection rail.
: K H Q I U H H L Q J W K H Y D U L R X V S L S H V E H Y H U \ F D U H I X O R I D Q \ I X H O U H V L G X H V V W L O O L Q V L G H W K H P Z K L F K F R X O G spill onto parts that are still hot inside the engine hood.
7 K H V H R S H U D W L R Q V V K R X O G W K H U H I R U H D O Z D \ V E H F D U U L H G R X W Z L W K W K H H Q J L Q H F R O G D Q G L Q D Q \ F D V H using a pan for collecting fuel that spills out of the pipes.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Injection system cleaning Safety precautions
To decrease the risk of personal injury and/or injection and ignition system damage, take the following precautions:
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• : U D S D F O H D Q F O R W K D U R X Q G W K H S R L Q W R I F R Q Q H F W L R Q D Q G O R Z H U W K H U H V L G X D O S U H V V X U H E \ F D U H I X O O \ loosening the connection.
• $ O Z D \ V W X U Q R I I W K H H Q J L Q H E H I R U H G L V F R Q Q H F W L Q J R U F R Q Q H F W L Q J I X H O G H O L Y H U \ S L S H V D Q G L J Q L W L R Q V \ V W H P S L S H V / , (
• ' X U L Q J W H V W L Q J W K H F R Q W U R O P R G X O H / , ( P L J K W L G H Q W L I \ D Q G V W R U H D P D O I X Q F W L R Q F R G H ' 7 &
' L D J Q R V W L F 7 U R X E O H & R G H : K H Q W H V W L Q J D Q G U H S D L U V D U H ¿ Q L V K H G W K H ' 7 & P H P R U \ V K R X O G E H
F K H F N H G D Q G G H O H W H G L I Q H F H V V D U \
• The engine must always be off when connecting and disconnecting the battery so that the H Q J L Q H F R Q W U R O P R G X O H G R H V Q R W E H F R P H G D P D J H G / , (
Use the battery disconnect in the engine compartment to disconnect the battery.
& $ 8 7 , 2 1 Always turn the engine off before cleaning it.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Cleaning
The fuel injection system could become damaged due to even slight contamination. During injection/fuel delivery system maintenance, pay attention to the following cleaning rules: •Thoroughly clean each point of connection and the areas near the engine before disconnecting the parts.
• Immediately close open connections and pipes with protection caps.
• Place the removed components on a clean surface and cover them. Use intact cloths.
• Install the clean components: Remove the spare parts immediately before installation. Do not use components
stored without their packaging (for example, in toolboxes, etc.).
• When the system is open: Do not use compressed air. Do not move the vehicle (unless absolutely necessary).
• Separated electrical connectors: Protect them from dirt and humidity. Make sure they are dry before reconnecting
them.
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Fig.1 Fig.2
D
A
B
C
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Injection rail assembly
1.
Connect the regulator’s fuel delivery pipe ( A-Fig.1).
2. Connect the pressure regulator’s pipe ( B-Fig.1).
3. Connect the injection rails to the front pipes ( C-Fig.2).
Injection rails attachment; tightening torque (000800-14c).
4. Secure the manifold to the engine using the three mounting screws ( D-Fig.1).
• Assemble the carbon bulkhead above the manifold (081305).
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Fig.1
1-6
7-12
RTA 2RTA 1
RTA 1RTA 2
BDCA
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ L U L Q W D N H P D Q L I R O G The intake system is divided into two parts, one for each cylinder bank. Each part consists of: •
An air cleaner with a connecting sleeve to the relevant throttle bodies
• An intake manifold, variable volume type, on which four throttle bodies and a fuel manifold are installed;
, Q W D N H P D Q L I R O G V S Q H X P D W L F F R Q Q H F W L R Q V ) L J
A. $ L U ¿ O W H U V
B. Sleeve
C. Intake manifold
D. Throttle bodies
F ly : e l l
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Fig.3
AB
CD
(
F
Fig.2
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Throttle bodies ) L J
7 K H W K U R W W O H E R G L H P H W H U V W K H H Q J L Q H D L U À R Z U D W H D Q G W K H Q W K H S R Z H U G H Y H O R S H G E \ W K H H Q J L Q H D F F R U G L Q J W R W K H
requests of LIE control units received by CAN lines. The LIEs create these requests according to PA and RPM parameters, and operating strategies at idle and start-up.
Each throttle bodie has a throttle controlled by an actuator that receives opening information from the ETB ECU.
There are 2 feedback potentiometers inside the throttle that read its position in order to diagnose any malfunctioning
of the throttle body and send the information to the ETB ECU (which forwards the information to the 1-5 cylinder bank LIE).
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9 , 6 6 \ V W H P 9 D U L D E O H , Q W D N H 6 \ V W H P
7 R R S W L P L ] H W K H L Q W D N H P D Q L I R O G À X L G P H F K D Q L F V H D F K S O H Q X P L V H T X L S S H G Z L W K W K U R W W O H V G U L Y H Q E \ S Q H X P D W L F
D F W X D W R U V W K D W D O O R Z V W R P R G L I \ W K H L Q W D N H U H V R Q D Q F H I U H T X H Q F L H V , Q W K L V Z D \ W K H ¿ O O L Q J X S R I W K H F \ O L Q G H U V D W different engine speed is improved; the torque output is thus optimized.
The pneumatic actuators are driven by control solenoid valves directly managed by the LIEs according to the engine coolant temperature (the system is disabled at temperatures < 60°C) and engine rpm.
9 , 6 V \ V W H P F R P S R Q H Q W V ) L J
A. PLENUM VLV
B. PLENUM
C. BYPASS
D. BYPASS VLV
( Pneumatic actuator
F. Control solenoid valves
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Fig.4
CC
CA
AAB
< 3 $ 6 6 % 3
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3
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
VIS features three operation modes ( Fig.4):
³ & & ´ % 3 & O R V H LOW RPM
3 / & O R V H
“CA” % 3 2 S H Q MEDIUM RPM
3 / & O R V H
“AA” % 3 2 S H Q HIGH RPM
3 / 2 S H Q
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Inspecting the throttle bodies Use the LDAS32 system to inspect the throttle bodies (109100) LP640 MY09 “Check list”.
General knowledge required to carry out the inspection:
1. If the value provided by the LDAS32 system is < 15, the ETB control unit is broken or not being supplied; if,
however, the value is equal to zero, then it is the throttle body that is broken or not supplied.
2. If the numerical values of the throttle bodies differ, it is necessary to carry out a search for the error.
3. If in the IDLE MAP COMP. string, the LDAS32 system determines a correction percentage above 4.5%, the rear
part of the throttle needs to be cleaned with a de-greaser.
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Fig.1 Fig.2
ACB
DD
E
® Automobili Lamborghini S.p.A.
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A) Disassembling the throttle bodies
1.
Detach the clamp ( A-Fig. 1) connecting the air intake pipe ( B-Fig. 1) to the throttle body ( C-Fig. 1).
2. Disconnect the throttle body from the engine by unscrewing the 4 screws ( D-Fig. 2) and detaching the connector
( E-Fig. 2 ).
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A) Disassembling the throttle bodies
B) Disassembling the
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