gearbox Lancia Ypsilon 2020 Owner handbook (in English)

ENGINE COMPARTMENT FUSE BOX
fig. 99
USERSFUSE AMPERE
Front fog lights F08 15
HornsF10 15
Main beam headlights F14 15
Sun roof motor F15 20
Dual FuNction System gearbox control unit power supply
(+ignition)F16 7.5
Passenger compartment fan F82 40
Dual FuNction System gearbox control unit F84 10
Front power socket (with or without cigar lighter) F85 20
114
IN AN EMERGENCY

with a second lead, connect the
negative terminal–of the auxiliary
battery to an earth point
on
the engine or the gearbox of the car to
be started;
start the engine;
when the engine has been started,
remove the leads reversing the order
above.
For versions with Start&Stop system, to
carry out the jump starting procedure,
refer to paragraph “Start&Stop system”
in the “Knowing your vehicle” section.
If after a few attempts the engine does
not start, do not persist but contact
a Lancia Dealership.IMPORTANT Do not directly connect
the negative terminals of the two
batteries: sparks could ignite explosive
gas released from the battery. If the
auxiliary battery is installed on another
car, prevent accidental contact
between metallic parts of the two cars.
WARNING
145)This starting procedure must be
performed by expert personnel because
incorrect actions could cause electrical
discharge of considerable intensity.
Furthermore, battery fluid is poisonous and
corrosive: avoid contact with skin and
eyes. Keep naked flames and lighted
cigarettes away from the battery and do
not cause sparks.
146)Remove any metal objects (e.g. rings,
watches, bracelets), that might cause an
accidental electrical contact and cause
serious injury.
WARNING
57)Never use a fast battery-charger to
start the engine as this could damage the
electronic systems of your vehicle,
particularly the ignition and engine fuel
supply control units.58)Do not connect the cable to the
negative terminal (–) of the flat battery. The
following spark could lead to battery
explosion and cause serious harm. Only
use the specific earth point; do not use any
other exposed metallic part.
113L0F0084C
123

VERSIONS WITH DUAL FUNCTION
SYSTEM GEARBOX
Make sure that the gearbox is in neutral
(N) (checking that the vehicle moves
when pushed) and proceed in the same
way as for towing a normal vehicle
with a manual gearbox.
If the gearbox cannot be put in neutral,
do not tow the car and contact a
Lancia Dealership.
WARNING
148)Before towing, turn the ignition key to
MAR-ON and then to STOP without
removing it. The steering column
will automatically lock when the key is
removed and the wheels cannot be
steered.
149)Before tightening the ring clean the
threaded housing thoroughly. Make sure
that the ring is fully fastened in the housing
before towing the car.150)Whilst towing, remember that the
assistance of the brake servo and the
electric power steering is not available,
therefore greater force needs to be exerted
on the brake pedal and more effort is
required on the steering wheel. Do not use
flexible cables when towing and avoid
jerky movements. Make sure not to
damage parts in contact with the car while
towing. When towing the vehicle, you
must comply with all specific traffic
regulations and adopt an appropriate
driving behaviour. Do not start the engine
while towing the car.
151)The front and rear tow hooks should
be used only for emergencies on the road.
You are allowed to tow the vehicle for
short distances using an appropriate
device in accordance with the highway
code (a rigid bar), to move the vehicle on
the road in readiness for towing or
transport via a breakdown vehicle. Tow
hooks MUST NOT be used to tow vehicles
off the road or where there are obstacles
and/or for towing operations using cables
or other non-rigid devices. In compliance
with the above conditions, towing must
take place with the two vehicles (one
towing, the other towed) aligned as much
as possible along the same centre line.
115L0F0022C
125

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check windscreen/rear window wiper blade position/wear
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary
Check cleanliness of bonnet and luggage compartment
locks, cleanliness and lubrication of linkage
Check handbrake lever travel and adjust, if necessary
Visually inspect conditions and wear of front disc brake
pads and operation of pad wear indicator
Visually inspect condition and wear of rear drum brake
lining
Visually inspect condition of the accessory drive belt(s)
Inspect tensioning of accessory drive belt(s) (for versions
without automatic tensioner only)
Visually inspect conditions of toothed timing drive belt (0.9
TwinAir 85 HP versions excluded)
Check tappet clearance and adjust if necessary (1.2 8V 69
HP versions)
Check manual gearbox oil level
129

Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910
Check windscreen/rear window wiper blade position/wear
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary
Check cleanliness of bonnet and luggage compartment
locks, cleanliness and lubrication of linkage
Check handbrake lever travel and adjust, if necessary
Visually inspect conditions and wear of front disc brake
pads and operation of pad wear indicator
Visually inspect condition and wear of rear drum brake
lining
Visually inspect condition of the accessory drive belt(s)
Check manual gearbox oil level
134
SERVICING AND CARE

REGULAR CHECKS
Every 1,000 km or before long
journeys, check and, if necessary, top
up:
engine coolant, brake fluid and
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of windscreen washer/
wiper system and positioning/wear of
rear window wiper blades.
Every 3,000 km, check and top up if
required: engine oil level.
For cars with 0.9 TwinAir engines:
every3,000km check the engine oil
level and top it up to the maximum level
if necessary.
DEMANDING USE OF THE
CAR
If the car is used mainly under one of
the following conditions:
towing a trailer or caravan;
dusty roads;
short, repeated journeys (less than
7-8 Km) at sub-zero outdoor
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;perform the following inspections more
frequently than shown on the
Scheduled Servicing Plan:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
visually inspect conditions of:
engine, gearbox, transmission, pipes
and hoses (exhaust/fuel system/brakes)
and rubber elements (gaiters/sleeves/
bushes, etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
check and, if necessary, replace air
cleaner.
136
SERVICING AND CARE

ENGINE OIL
60)
Check the oil level a few minutes (about
5) after the engine has stopped, with
the vehicle parked on level ground.
For the 1.2 8V 69HP and 1.3 16V
Multijet versions
Take out the engine oil dipstick B, clean
it with a lint-free cloth and reinsert it.
Extract the engine oil dipstick again and
check that the level is between the
MIN and MAX marks on the dipstick.
The range between the MIN. and MAX.
marks corresponds to about 1 litre of
oil.
If the oil level is near or under the MIN
line, add oil through the filler A until
it reaches the MAX line.
For 0.9 TwinAir versions
The engine oil dipstick A is integral with
cap A. Loosen the cap, clean the
dipstick with a cloth that does not leave
traces, reinsert the dipstick and
re-tighten the cap. Unscrew the plug
again and check that the engine oil level
is between the MIN and MAX marks
on the dipstick.Engine oil consumption
61)5)
The maximum engine oil consumption
is usually 400 grams every 1000 km.
When the car is new, the engine needs
to run in, therefore the engine oil
consumption can only be considered
stabilised after the first 5,000 - 6,000
km.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.
ENGINE COOLANT FLUID
154)62)
The coolant level must be checked
when the engine is cold and must
range between the MIN and MAX
marks on the reservoir.
If the level is too low, undo the reservoir
plug C (see previous pages) and add
the fluid as described in the chapter
"Technical Specifications".
WINDSCREEN/REAR
WINDOW WASHING FLUID
155)
If the level is too low, raise reservoir cap
D (see previous pages) and add the
fluid described in the chapter "Technical
Specifications".BRAKE FLUID
156) 157)63)
Check that the fluid is at the maximum
level (the fluid level in the reservoir
must not exceed the MAX mark). If the
fluid level in the tank is too low, undo
reservoir cap E (see previous pages)
and add the fluid described in the
chapter "Technical Specifications".
NOTE Carefully clean the plug of the
reservoir E and the surrounding surface.
Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
Always use a funnel with a built-in filter
with a mesh of 0.12 mm or less.
IMPORTANT Brake fluid is hygroscopic
(i.e. it absorbs moisture). For this
reason, if the car is mainly used in areas
with a high degree of atmospheric
humidity, the fluid must be replaced at
more frequent intervals than specified in
the "Scheduled Servicing Plan".
DUAL FUNCTION SYSTEM
GEARBOX HYDRAULIC
ACTUATION SYSTEM OIL
For oil and filter changing, go
exclusively to a Lancia Dealership.
6)
140
SERVICING AND CARE

REFUELLING
Petrol versions 0.9 TwinAir 1.2 8V 69 HPRecommended fuels and
original lubricants
Fuel tank (litres): 40 40Unleaded petrol with RON no
lower than 95 (EN228
specifications) including a reserve of (litres): 5 ÷ 7 5 ÷ 7
Engine cooling system 5.3 4.9Mixture of distilled water and
PARAFLU
UPliquid at 50%(*)
Engine sump (litres): 2.8 2.5
SELENIA K P.E.
Engine sump and filter (litres): 3.3 2.8
Gearbox casing/differential (kg): 1.55 1.55TUTELA TRANSMISSION
GEARFORCE
Dual FuNction System gearbox
hydraulic activation system:0.70 (litres) / (0.59) kg - TUTELA CS SPEED
Hydraulic brake circuit (litres): 0.55 0.55 TUTELA TOP 4 or TOP 4/S
Front and rear windscreen
washer tanks (litres):2.55 2.5Mixture of water and PETRONAS
DURANCE SC35
(*) When the vehicle is used in particularly harsh weather conditions, we recommend using a mixture of 60% PARAFLUUPand 40% demineralised water.
158
TECHNICAL DATA

Diesel versions 1.3 16V MultiJetRecommended fuels and original
lubricants
Fuel tank (litres): 40
Diesel for motor vehicles (EN590
Specification)
including a reserve of (litres): 5 ÷ 7
Engine cooling system 6.35Mixture of distilled water and PARAFLU
UP
liquid at 50%(*)
Engine sump (litres): 3.7
SELENIA WR FORWARD
Engine sump and filter (litres): 3.9
Gearbox casing/differential (kg): 1.7 TUTELA TRANSMISSION GEARFORCE
Hydraulic brake circuit (litres): 0.55 TUTELA TOP 4 or TOP 4/S
Front and rear windscreen washer tanks
(litres):2.5Mixture of water and PETRONAS DURANCE
SC35
(*) When the vehicle is used in particularly harsh weather conditions, we recommend using a mixture of 60% PARAFLUUPand 40% demineralised water.
159

Use Features SpecificationOriginal fluids and
lubricantsReplacement interval
Lubricants for petrol/
LPG - petrol/
Methane enginesSAE 5W-40 ACEA C3 /
API SN.9.55535-T2SELENIA MULTIPOWER
GAS 5W-40
Contractual Technical
Reference N° F922.E09According to Scheduled
Servicing Plan
Lubricant for diesel
enginesSAE 0W-30 ACEA C2.9.55535-DS1 or
MS-90047SELENIA WR FORWARD
Contractual Technical
Reference N° F842.F13According to Scheduled
Servicing Plan
Use Features SpecificationOriginal fluids and
lubricantsApplications
Lubricants and
greases for drive
transmissionSAE 75W grade synthetic
lubricant.9.55550-MZ6TUTELA
TRANSMISSION
GEARFORCE
Contractual Technical
Reference N° F002.F10Manual gearbox and
differential
Specific fluid for electro-
hydraulic actuators.9.55550-SA1TUTELA CS SPEED
Contractual Technical
Reference N° F005.F98Dual FuNction System
gearbox hydraulic
activation system
Molybdenum disulphide
grease, for use at high
temperatures. N.L.G.I.
consistency 1-2.9.55580-GRAS IITUTELA ALL STAR
Contractual Technical
Reference N° F702.G07Wheel side constant
velocity joints
Grease for constant
velocity joints with low
friction coefficient. N.L.G.I.
consistency 0-1.9.55580-GRAS IITUTELA STAR 700
Contractual Technical
Reference N° F701.C07Differential side constant
velocity joints
Brake fluidSynthetic fluid for brake
and clutch systems.
Exceeds specifications:
FMVSS no. 116 DOT 4,
ISO 4925 SAE J1704.9.55597 or MS.90039TUTELA TOP 4
Contractual Technical
Reference N° F001.A93 or
TUTELA TOP 4/S
Contractual Technical
Reference N° F005.F15Hydraulic brakes and
hydraulic clutch controls
161