LAND ROVER DISCOVERY 2002 Workshop Manual

BODY CONTROL UNIT
86-3-32 DESCRIPTION AND OPERATION
Odometer update
The BCU can be programmed for one of two options:
lOption 1 – no odometer error warning.
lOption 2 – odometer error warning.
In order to provide an LCD flash request to the instrument pack via the communications link, the following inputs are
checked:
lIgnition state.
lInstrument pack odometer value (via the communications link).
lBCU odometer value.
The function is only active when the ignition state is on. The maximum allowed value is 999,999 miles (1,608,999
km).If the instrument pack odometer value is greater than the maximum allowed value, the maximum value is
assumed. The BCU odometer value is stored in EEPROM. If 16 identical values of the instrument pack odometer
reading is received consecutively, the instrument pack odometer value is compared with the BCU odometer value. If
the consecutive readings from the instrument pack differ, the BCU odometer value is incremented accordingly. If the
BCU odometer value is less than the instrument pack odometer value by up to 10 km, the BCU odometer value is set
equal to the instrument pack odometer value.
If the odometer warning option is enabled, and the contents of the instrument pack odometer value buffer is identical
to, or greater than BCU odometer value
± 10 km, the BCU sends an LED flash request to the instrument pack.
In the event of a communications link failure, this function will be unable to operate.
Gear position indicator illumination
On automatic gearbox models, two variations of illumination for the gear position indicators on the selector lever can
be programmed into the BCU. In option 1, illumination is provided when the ignition is on. In option 2, illumination is
enabled when the ignition is on and the side lamps are off.
Starter relay
The BCU checks the status of the following inputs and internal BCU conditions to determine whether or not to provide
an output to enable the starter relay:
lAutostart inhibit (vehicles with automatic gearbox only).
lSecurity start inhibit (immobilisation check).
lEngine running (link to instrument pack).
lEEPROM locked (internal check).
lIDM and BCU matched.
When the BCU receives a crank signal from the ignition switch, an earth path is completed to the starter relay coil,
provided that the security system has been de-activated. If the ECM has not received a valid unlock/ remobilise signal,
the starter relay will be disengaged and the engine stopped. The BCU also receives an engine running signal from
the instrument pack, so that if the ignition key is turned to the crank position while the engine is running, the starter
motor relay will not be engaged.
If the logic conditions are correct to allow starter operation, the completion of the earth path from the starter relay coil
to the BCU energises the coil and the relay contacts close to supply battery power to the starter motor.
When the ignition switch is released from the crank position, the power supply feed from the ignition switch to the
starter relay coil is interrupted and the relay contacts open to prevent further battery feed to the starter motor.
If a communications link failure is experienced, the BCU will be prevented from detecting the 'engine running'
condition and the BCU will default to assume that the engine is not running.

BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-33
Cruise control
The Neutral/ Reverse/ Park/ Brake selected output is used by the cruise control system. The BCU checks for the
following inputs:
lIgnition on.
lGearbox state.
lBrake switch activated.
For vehicles with manual transmission, Neutral/ Reverse/ Park/ Brake selected output is on if the ignition is on and
brake switch activated is on. Otherwise, the Neutral/ Reverse/ Park/ Brake selected output is off.
For vehicles with automatic transmission, the Neutral/ Reverse/ Park/ Brake selected output is on if the ignition is on
and brake switch activated is on, or if the ignition is on and 'gearbox state' is in Neutral, Park or Reverse. Otherwise
Neutral/ Reverse/ Park/ Brake selected output is off.
Shift interlock (where fitted)
On automatic gearbox models, the BCU and IDM combine to operate a shift interlock solenoid, so that the gear
selector lever can only be moved when certain logical conditions have been satisfied. Operation of the interlock may
be affected, if the battery becomes discharged.

+ AUTOMATIC GEARBOX - ZF4HP22 - 24, DESCRIPTION AND OPERATION, Description.
When the gear selector lever is in the Park position and the ignition is off, an interlock solenoid is de-energised, locking
the gear selector lever in the Park position.
The gear selector lever can only be moved from the Park position when the ignition is switched on and the brake pedal
is depressed. When these conditions are satisfied, the brake pedal switch signal is received by the BCU which then
signals the IDM to energise the interlock relay. When the interlock relay is energised, the interlock solenoid is
operated, unlocking the gear selector lever.
When the brake pedal is released, the feed to the BCU is removed and the shift interlock solenoid is de-energised.
The locking mechanism controlled by the solenoid will lock the gear selector lever once it is returned to the Park
position.
The shift interlock option can be programmed in one of three states dependent on market/ customer requirements,
these are:
lOption 1– not fitted.
lOption 2 – normal operation.
lOption 3 – inhibit transfer box.
The BCU checks the status of the following inputs to determine the logic action for employing the shift interlock
solenoid:
lBrake switch activated.
lIgnition state.
lGearbox state.
In the event of a communications link failure, the shift interlock solenoid enable is switched on for 1 minute every time
the ignition is switched on and switched off when the ignition is turned off.
Ignition interlock (where fitted)
On automatic gearbox models, when the ignition key is inserted in the ignition switch, the ignition key-in switch
contacts close to supply a signal to the BCU to indicate the presence of the key in the switch and provide a supply
feed to the ignition interlock solenoid. If the gear selector lever is in a position other than Park, or the 'transfer box
neutral selected' is on, the BCU will supply an earth path to complete the ignition interlock circuit and cause the
interlock solenoid to be engaged. With the interlock solenoid engaged, removal of the ignition key is prevented. The
BCU will open the circuit, to allow removal of the ignition key, only when the gear selector lever is in the Park position
and the transfer box is in either high or low range.

BODY CONTROL UNIT
86-3-34 DESCRIPTION AND OPERATION
The ignition key interlock option can be programmed in one of three states dependent on market/ customer
requirements, these are:
lOption 1– not fitted.
lOption 2 – normal operation.
lOption 3 – inhibit transfer box.
The BCU checks the status of the following inputs to determine the logic action for operating the ignition key interlock
solenoid:
lTransfer box neutral selected.
lGearbox state.
lTransit mode.
When the transit mode is on, the ignition key interlock solenoid is off.
Transfer box interlock (where fitted)
The transfer box interlock is controlled by the IDM to prevent transfer box shifter operation unless certain
preconditions have been satisfied.
The transfer box interlock prevents the transfer box being shifted from High or Low to neutral with the ignition key
removed from the ignition switch. When the BCU senses that the ignition key is removed from the ignition switch, it
signals the IDM via the serial data bus. The IDM then provides an earth path for the coil of the transfer box relay,
energising the relay coil and closing the relay contacts to provide a voltage supply to the transfer box interlock
solenoid.
A diode is included in the supply line to the solenoid to prevent residual current causing the solenoid to stick in the
energised position.
The transfer box solenoid interlock option can be programmed in one of three states dependent on market/ customer
requirements, these are:
lOption 1– not fitted.
lOption 2 – normal operation.
lOption 3 – inhibit transfer box.
The BCU checks the status of the following inputs to determine the logic action for employing the transfer box interlock
solenoid (transfer box solenoid enable):
lIgnition state.
lGearbox state.
In the event of a communications link failure occurring while the transfer box enable is on, the output will be switched
off.
Gear position switch
On automatic gearbox models, the BCU provides an output which supplies power to the automatic gearbox gear
position switch. The BCU checks for the following inputs before it supplies power:
lIgnition on.
lAuxiliary.
When the ignition is on, the feed to the gear position switch is on. When the ignition is off and auxiliary is off for more
than 30 seconds, feed to the gear position switch is off.

+ AUTOMATIC GEARBOX - ZF4HP22 - 24, DESCRIPTION AND OPERATION, Description.

BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-35
Fuel flap release
The fuel flap release solenoid only operates when the ignition switch is switched off, the anti-theft system is not
activated and the fuel flap release switch is pressed. If the BCU detects that these conditions have been satisfied, it
provides a path to earth for the fuel flap solenoid, so allowing the fuel flap to be opened.
To decide the correct conditions for providing a fuel flap enable output, the BCU checks the following input conditions:
lIgnition state.
lPerimetric alarm state.
If the battery state is not normal, the electric fuel flap enable is switched off.
Audible warnings
The BCU can request the instrument pack to generate an audible warning in response to logic conditions which have
been detected by the BCU and which need to be drawn to the driver's attention.

+ INSTRUMENTS, DESCRIPTION AND OPERATION, Description.
Seat belt warning
The BCU can be programmed to include seat belt warning using one of four options:
lOption 1 – warning on for 6 seconds.
lOption 2 – warning on for 6 seconds or until the seat belt is fastened.
lOption 3 – warning on for 6 seconds unless the seat belt is fastened.
lOption 4 – no warning.
The BCU checks the status of the following inputs:
lIgnition on.
lSeat belt fastened.
Depending on the logic conditions of the inputs, the BCU provides the following outputs:
lAudible warning No.1 requested.
lSeat belt not fastened warning on instrument pack (via datalink to the instrument pack).
When programmed for option 1 operation, audible warning No. 1 is requested when the ignition switch is turned from
off to position II. The audible warning remains active for 6 seconds and a warning lamp on the instrument pack is
illuminated for the same duration.
When programmed for option 2 operation, audible warning No. 1 is requested when the ignition switch is turned from
off to position II. The audible warning remains active for 6 seconds or until the seat belt fastened signal is on and a
warning lamp on the instrument pack is illuminated for the same duration.
When programmed for option 3 operation, audible warning No. 1 is requested when the ignition switch is turned from
off to position II. The audible warning remains active for 6 seconds if the seat belt fastened signal is off; a warning
lamp on the instrument pack is illuminated for the same duration.
In the event of a communications link failure occurring, the audible and visual warning requests are not sent to the
instrument pack.

BODY CONTROL UNIT
86-3-36 DESCRIPTION AND OPERATION
Key-in warning
The BCU can be programmed to one of two options:
lOption 1 – no timeout.
lOption 2 – no key-in warning.
The BCU issues an audible warning No. 2 request, depending on the status of the following inputs:
lIgnition state.
lIgnition key inserted.
lDriver's door open.
If the key-in warning is programmed into the BCU for operation, audible warning No.2 will be requested if the ignition
switch is off, the ignition key inserted signal is on and the driver's door open signal is ON.
In the event of a communications link failure occurring, the audible warning request is not sent to the instrument pack.
SLABS HDC warning
The BCU issues an audible warning No. 3 request, depending on the status of the following inputs:
lIgnition state.
lSLABS HDC warning.
The SLABS warning transmitted by the SLABS ECU is a 2 Hz signal, audible warning No. 3 is requested on every
falling edge of this signal. If the signal from the SLABS ECU stays low for more than 650 ms, audible warning No. 3
is requested every 2 seconds, for 30 seconds, while the signal stays low.
In the event of a communications link failure occurring, the audible warning request is not sent to the instrument pack.
Transfer box in neutral warning
If the transfer box is in the neutral position and the ignition switch is on, the BCU issues an audible warning No. 4
request. The BCU checks for the following inputs:
lTransfer box neutral selected.
lIgnition on.
The transfer box in neutral warning is activated by communicating with the instrument pack via the serial datalink. If
a communications link failure occurs while the transfer box in neutral warning is active, the audible warning will not
operate.
Lights on warning
If the ignition switch is off while the side lamps or headlamps on and the driver's door is opened, the BCU issues an
audible warning No. 5 request.
The BCU checks for the following inputs:
lDriver's door open.
lIgnition on.
lSide lamps.
lDipped beam state.
lMain beam state.
The lights on warning is activated by communicating with the instrument pack via the serial datalink. If a
communications link failure occurs while the lights on warning is active, the audible warning will not operate.

BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-37
SLABS raise/lower
Before enabling a SLS vehicle raise/ lower request, the BCU checks the logical condition of the following inputs:
lIgnition state.
lSLABS raise request.
lSLABS lower request.
If the ignition switch is in position 0 or I, the vehicle raise/ lower request is off.
With the ignition switch in position II, and the 'SLABS raise' request and 'SLABS lower' request both off, the vehicle
raise/ lower request output is driven at 25 Hz with a 50% duty cycle and the vehicle height remains unchanged.
If the 'SLABS lower' request input is on, the vehicle raise/lower request output is driven at 25 Hz with a 25% duty cycle,
lowering the vehicle.
If the 'SLABS raise' request input is on, the vehicle raise/lower request output is driven at a 25 Hz with a 75% duty
cycle.

BODY CONTROL UNIT
86-3-38 DESCRIPTION AND OPERATION

BODY CONTROL UNIT
REPAIRS 86-3-39
REPAIRS
Body control unit (BCU)
$% 86.55.75
Remove
1.Release fixings and remove battery cover.
2.Disconnect battery earth lead.
3.Remove 4 bolts securing glove box and remove
glove box. 4.Remove 4 fixings securing closing panel and
remove panel.
5.Disconnect 5 multiplugs from BCU.
6.Remove nut and bolt securing BCU to bracket
and remove BCU.

BODY CONTROL UNIT
86-3-40 REPAIRS
7.Remove rubber ring from locating peg. Refit
1.Fit rubber ring to new BCU.
2.Fit BCU to bracket and secure with nut and bolt.
3.Connect multiplugs to BCU.
4.Fit closing panel and secure with fixings.
5.Fit glove box and secure with bolts.
6.Connect battery earth lead.
7.Fit battery cover and secure with fixings.
8.Programme and calibrate new BCU using
TestBook.

ALARM SYSTEM AND HORN
DESCRIPTION AND OPERATION 86-4-1
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ALARM SYSTEM AND HORN DESCRIPTION AND OPERAT ION