open bonnet LAND ROVER DISCOVERY 2002 User Guide

AIR CONDITIONING
REPAIRS 82-33
Fan - condenser
$% 82.15.01
Remove
1.Remove front grille.

+ EXTERIOR FITTINGS, REPAIRS,
Grille - front - up to 03MY.
2.Remove 2 bolts securing bonnet platform RH
support stay.
3.Remove support stay.
4.Disconnect multiplug from condenser cooling
fan motor.
5.Remove 4 screws securing cooling fan cowl to
mounting bracket.
6.Remove cooling fan assembly and collect
spacing washers.
Refit
1.Fit condenser fan.
2.Fit spacing washers between fan cowl and
mounting bracket and secure with screws.
3.Connect multiplug to motor.
4.Fit bonnet platform support stay and secure
with bolts.
5.Fit front grille.

+ EXTERIOR FITTINGS, REPAIRS,
Grille - front - up to 03MY.
Condenser
$% 82.15.07
Remove
1.Recover refrigerant from A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery,
recycling and recharging.
2.Remove radiator.
l

+ COOLING SYSTEM - Td5,
REPAIRS, Radiator.
l

+ COOLING SYSTEM - V8,
REPAIRS, Radiator.
3.Disconnect multiplug from dual pressure
switch.
4.Remove bolt securing evaporator pipe to
condenser.
5.Disconnect evaporator pipe from condenser
and discard 'O' ring.
6.Remove bolt securing evaporator pipe to
receiver drier.
7.Disconnect evaporator pipe from receiver drier
and discard 'O' ring.
CAUTION: Always fit plugs to open
connections to prevent contamination.

LIGHTING
REPAIRS 86-2-5
Headlamp - from 03MY
$% 86.40.49
Remove
1.Remove front grille.

+ EXTERIOR FITTINGS, REPAIRS,
Grille - front - from 03MY.
2.Protect bumper.
CAUTION: Always protect paintwork when
removing or refitting any body trims or
bumpers.
3.Open air deflector access panel and remove
Torx screw securing headlamp assembly to the
front panel.
4.Remove 2 screws securing headlamp
assembly to the bonnet locking platform.5.Release headlamp assembly from wing,
disconnect multiplug and remove the headlamp
assembly.
NOTE: Do not carry out further dismantling if
component is removed for access only.
6.Remove scrivet securing headlamp finisher to
headlamp assembly, release and remove the
finisher.
Refit
1.Fit and secure headlamp finisher to the
headlamp assembly.
2.Position headlamp assembly to front panel and
connect the multiplug.
3.Secure headlamp assembly to the front wing.
4.Fit and tighten screws securing headlamp
assembly to the bonnet locking platform.
5.Fit and tighten Torx screw securing headlamp
assembly to the front panel. Close the air
deflector access panel.
6.Remove bumper protection.
7.Fit front grille.

+ EXTERIOR FITTINGS, REPAIRS,
Grille - front - from 03MY.
8.Check headlamp alignment - adjust if
necessary.

+ LIGHTING, ADJUSTMENTS,
Headlamps beam alignment - from 03MY.

BODY CONTROL UNIT
86-3-2 DESCRIPTION AND OPERATION
Power supply
Battery supply to the BCU and the IDM is provided through a 10 A fuse located in the engine compartment fuse box.
The BCU unit receives an ignition switched power supply (ignition switch position II) input via a 10 A fuse in the
passenger compartment fuse box.
The BCU receives a signal when the ignition switch is turned to the crank position, it then supplies an earth path to
the starter relay coil, to enable the crank operation by supplying power through the starter relay contacts to the starter
motor.
Battery voltage is monitored and BCU operation will function normally between 8 and 18 volts. Between 5.7 and 8
volts the BCU is in the 'under volts' state. The status of the battery is used to determine which outputs may be driven.
If a voltage supply above 18 volts is experienced, outputs will not normally be driven except for those functions which
are required during cranking (robust immobilisation, antenna coil, crank enable relay and feed to gear position switch
contacts W, X, Y, Z). In the over voltage state the vehicle can be driven, but all other functions are disabled and
outputs are switched off (power windows, heated screen, direction indicators etc.).
All functions are disabled on power up until communications between the BCU and IDM have been established. If
communications cannot be established, operation will commence with degraded functionality.
Battery supply to the IDM is provided through the inertia switch and a 10 A fuse in the engine compartment fuse box.
If the inertia switch contacts are closed battery voltage is available at the IDM; if the inertia switch contacts are open
there is no battery supply to the IDM. The supply condition of the IDM is signalled to the BCU via the serial bus. If the
inertia switch is operated (contacts open) the change in state is detected by the BCU which unlocks the doors if the
ignition switch is in position II and the alarm is not set.
The BCU is earthed through a hard-wire connection.
Inputs and outputs
The BCU and IDM process inputs and provide the necessary outputs for control and operation of the vehicle's 'body'
systems.
BCU inputs
The BCU processes signals received from the following components:
lDoor latch switches.
lDriver's door key lock/ unlock switches.
lBonnet activated security system.
lVolumetric sensors.
lCentral Door Locking (CDL) switches.
lRemote transmitter (via receiver unit).
lInertia fuel cut-off switch.
lIgnition switch.
lFuel flap release switch.
The input voltages (V
in) for BCU digital signals are defined as follows:
lLogic 1 when V
in ≥ 6V.
lLogic 0 when V
in ≤ 2V.
BCU input voltages between 2 and 6 volts are indeterminate and cannot be guaranteed.
Analogue input voltages are measured as a ratio with respect to battery voltage.

BODY CONTROL UNIT
86-3-4 DESCRIPTION AND OPERATION
The pinout details for the BCU connectors are defined below:
C0660 connector pin details
Pin No. Description Input/Output
1 Ignition power supply Input
2 Right front window - down Input
3 Auxiliary power supply Input
4 Passenger or rear door open Input
5 Driver's door key lock Input
6 RH indicator selected Input
7 Front fog lamps selected Input
8 Gear position feedback 'R' Output
9 Gear position feedback 'P' Output
10 SLS too high (audible warning) Input
11 Earth-
12 Vehicle raise/lower request Output
13 Battery power supply Input
14 Heated front screen selected Input
15 Bonnet open Input
16 CDL doors lock Input
17 Driver's door open Input
18 Left front window up Input
19 Right front window up Input
20 Rear washer pump Input
21 Front intermittent wiper switch Input
22 Gear position feedback '1' Output
23 Gear position feedback '2' Output
24 Gear position feedback '3' Output
25 Gear position feedback 'D' Output
26 Gear position feedback 'N' Output

BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-19
Operation
For IDM inputs which are also inputs for BCU functions, the delay before the BCU recognises the change in input
status is less than 250 ms. The BCU uses a debounce algorithm to ignore changes in input having a duration less
than 100 ms with the exception of automatic gearbox W, X, Y, Z inputs, which have a debounce period of 33 ms.
Transit mode
To prevent excessive battery drain during transit to overseas markets, the vehicle is placed in a transit mode.
To exit the transit mode, simultaneously hold down the heated rear window switch and the rear fog lamp switch, turn
the ignition switch from 0 to II and, after a minimum of 2 seconds, release the switches.
Transit mode can be entered using TestBook. When TestBook communicates with the BCU for diagnostics related to
BCU operation, it first checks that the vehicle is not in transit mode.
Anti-theft system
The BCU uses the driver's door key lock and unlock switches to activate and deactivate the security system. The
driver's door lock is also used for entering the EKA.

+ ALARM SYSTEM AND HORN, DESCRIPTION AND OPERATION, Description.
Immobilisation
For immobilisation, the BCU disables the starter motor relay. When the engine is cranking, the ECM looks for a coded
signal from the BCU. If the signal is not received within one second of cranking, the fuel supply to the engine is
stopped and the injectors are disabled. This also prevents unburnt fuel from entering the catalyst.
If the BCU is disconnected, the engine starter motor will remain isolated by the starter motor relay and the ECM will
remain immobilised. The main wiring for the system is contained within the main harness which is relatively
inaccessible, so preventing intruders from disabling the system by cutting the wires for the immobilisation system.
Once the immobiliser has been activated, destruction of the trigger device or the wiring to it will not disarm the system.
The RF transmitter communicates to the BCU via the RF receiver using a 70 bit code. Pressing the unlock button on
the transmitter will re-mobilise the vehicle. The RF transponder is integrated into the metal key assembly, inserting
the key into the ignition switch will induce a signal in the exciter coil to re-mobilise the vehicle.
Anti-theft alarm
The alarm system provides a warning of unauthorised access to the vehicle and includes perimetric and volumetric
monitoring under the control of the BCU.
The perimetric protection system detects opening of all doors, tail door and bonnet and will also detect the operation
of the ignition key switch. The following conditions must be satisfied before the BCU will operate all of the functions
of perimetric protection:
lAll doors and hinged panels are in the closed position.
lIgnition key out of the ignition switch.
lInertia switch is not tripped.
If all conditions are not satisfied the BCU will enter a mislock condition.
The volumetric sensor uses two ultrasonic sensors mounted in the headlining to detect movement within the vehicle.
The alarm will trigger when the sensor signals the BCU for 200 ms or greater. Within a single setting period the alarm
system will allow a maximum of 10 triggers as a result of any combination of sensor inputs. It is possible to lock the
vehicle without enabling the volumetric alarm by using the key. The same conditions needed to satisfy enabling of the
perimetric protection system is also needed to enable volumetric protection.

BODY CONTROL UNIT
86-3-20 DESCRIPTION AND OPERATION
When the alarm system is set the BCU checks the status of all the inputs from the door and bonnet switches to ensure
the integrity of the vehicle before setting the alarm system into operational mode. In some markets, when the alarm
is set the BCU sends a signal to the IDM which will cause the direction indicators to flash three times for a duration of
3 seconds.
If the sensors are triggered the BCU will activate an alarm sounder to provide an audible warning of a theft attempt.
The activation period of the alarm sounder is 25 to 30 seconds. The duty cycle of the alarm sounder is 50:50
± 10%.
In some markets, when the alarm is triggered the BCU also activates the direction indicators, in phase with the audible
warning, to provide an optical warning of a theft attempt. The activation period of the optical alarm is 25 to 30 seconds.
The duty cycle of the optical warning is 50:50
± 10%.
The alarm system relies upon the vehicle battery for power. However, the BCU remembers the status of the security
system if it loses battery supply. If the security system was in a set condition when battery supply was lost the BCU
will trigger the alarm and initiate a visual warning by flashing the hazard lamps when the battery voltage is restored.
On vehicles with a BBUS fitted, the BBUS will sound if the battery is disconnected while the alarm system is set.
Door switches
The BCU uses the door latch switches to indicate if a door is open or closed. The BCU provides power to all door latch
switches; the switches are in the 'normally open' condition when the doors are shut. When a door is opened, the door
switch contacts are closed and the circuit is earthed, signalling a change in state to the BCU. All doors except the
driver's doors are connected in parallel, so the BCU will recognise a passenger door has been opened but will not be
able to distinguish which one. The driver's door has a dedicated signal line which enables the BCU to detect if the
driver's door has been opened or closed.
Door lock actuators
The CDL system has the facility to enable superlocking. All door lock actuators are controlled by the BCU via the IDM.
The driver's door is controlled separately from all other doors, enabling functions like single point entry and key
access.
Driver's door key lock and unlock switches
The BCU uses the driver's door key lock and unlock switches to activate and deactivate the security system. The
driver's door lock is also used for entering the EKA code.
Two separate switches are incorporated into the key lock assembly of the driver's door. The switches are normally
open and the BCU provides a separate power supply to each. The BCU is signalled when a circuit is earthed enabling
it to determine the direction in which the lock has been turned.
Bonnet switch
The bonnet switch is powered from the BCU and is used as a logical input for operation of the security system. The
switch is normally open with the bonnet closed, when the bonnet is opened the switch contacts close to complete a
circuit to earth and signal the change in state to the BCU.
Key-in sensor
When the ignition key is inserted into the lock barrel the key-in sensor contacts close and supply a signal to the BCU.
The BCU monitors the ignition switch for a change in state and triggers the alarm if it receives an ignition signal before
it receives an alarm disarm signal.
Another feed to the ignition switch is provided by the BCU to provide switch illumination.
A key-in warning can be enabled or disabled. When the key-in warning is enabled, an audible warning is generated
if the ignition key is in and the driver's door is opened.

ALARM SYSTEM AND HORN
DESCRIPTION AND OPERATION 86-4-9
Bonnet switch
The BCU uses a plunger type switch to determine if the bonnet has been forcibly opened when the alarm has been
set. The switch is located under the bonnet on the left hand side of the vehicle when viewed from the rear.
Input/Output
When the bonnet is closed the bonnet activated alarm switch is in an open condition and the input to the BCU is more
than 6 volts, in which case the BCU pulls the input high internally. When the bonnet is open the bonnet activated alarm
switch is closed and the input to the BCU is less than 2 volts.
The bonnet activated alarm switch has a dedicated signal input to the BCU. This allows the BCU to identify the
position of the bonnet.
TestBook provides the ability to monitor the real time state of the switch.

ALARM SYSTEM AND HORN
86-4-18 DESCRIPTION AND OPERATION
Perimetric alarm
The perimetric alarm is used by the BCU to detect unauthorised opening of a door or hinged panel. Switches
incorporated into the door latch assemblies and the bonnet determine the state of the panels.
There are two perimetric alarm configurations:
lAlarm not active.
lAlarm active.
Arming: To arm the perimetric alarm, press the lock button on the handset or lock the vehicle using the key in the
driver's door. Once the alarm has been set, the BCU monitors the state of the doors and the bonnet.
In order to arm the perimetric alarm the following conditions must be met:
lDrivers door closed.
lKey not inserted in ignition switch.
lFuel cut-off switch not tripped.
Disarming: To prevent the alarm from triggering when entering the vehicle, the alarm system must be disarmed with
the key or the handset.
There are two perimetric alarm disarming configurations:
lAlways disarm with key.
lOnly disarm with key if locked with key.
The perimetric alarm can be disarmed by unlocking the vehicle with the handset or by using the key in the driver's
door lock, depending on system configuration.
NOTE: The “only disarm with key if locked with key” configuration prevents the alarm from being disarmed by
unlocking the vehicle with the handset if the vehicle has been locked by the key. In this situation the Emergency Key
Access (EKA) code must be entered to disarm the alarm.
In order for the alarm to trigger, the following conditions must be met:
lPerimetric alarm armed.
lBonnet or door opened.
Once triggered, the alarm will remain triggered for 30 seconds before resetting.
Volumetric alarm
The volumetric alarm is used by the BCU to detect movement within the vehicle. This allows the alarm to be triggered
if a window is smashed in an attempt to gain access to the vehicle.
There are two volumetric alarm configurations:
lVolumetric alarm not active.
lVolumetric alarm active.
Two sensors, which transmit and receive ultrasonic signals, detect movement within the vehicle. Theses sensors
detect any change in air movement within the vehicle and then supply the BCU a signal to activate the alarm. Fifteen
seconds after the vehicle is locked with the handset or the key the volumetric alarm is armed. This delay is
incorporated into the BCU software to prevent accidental or nuisance triggering of the alarm.
In order to arm the volumetric alarm, the following conditions must be met:
lDriver's door closed.
lKey not inserted in ignition.
lFuel cut-off switch not tripped.
To prevent the alarm from triggering when entering the vehicle, the alarm system must be disarmed with the key or
the handset.
There are two volumetric alarm disarming configurations:
lAlways disarm with key.
lOnly disarm with key if locked with key.

ALARM SYSTEM AND HORN
DESCRIPTION AND OPERATION 86-4-19
The volumetric alarm can be disarmed by unlocking the driver's door with the key or the handset, depending on
system configuration.
NOTE: The “only disarm with key if locked with key” configuration prevents the alarm from being disarmed by
unlocking the vehicle with the handset if the vehicle has been locked by the key. In this situation the EKA code must
be entered to disarm the alarm.
In order for the alarm to trigger, the following conditions must be met:
lVolumetric alarm armed.
lVolumetric sensors triggered.
Once triggered, the alarm will remain triggered for 30 seconds before resetting.
Super locking
Super locking prevents the use of the interior door handles to unlock and open the vehicle doors. This prevents the
doors from being opened if the window be smashed in an attempt to gain access to the vehicle.
There are four configurations for super locking:
lNo super locking.
lSuper locking on single handset press only (no key activated super locking).
lSuper locking on single handset press or single key turn.
lSuper locking on double handset press or double key turn.
To super lock, press the lock button on the handset once or twice within one second depending on system
configuration. In some configurations, it is also possible to super lock the vehicle using the key in the driver's door.
This also may require one or two turns of the key in the lock direction. If two turns of the key are required to activate
super locking, the two turns must occur within one second of each other.
In order to super lock the vehicle, the following conditions must be met:
lAll door are closed.
lThe ignition is off.
lThe fuel cut-off switch is not tripped.
Partial arming
Partial arming allows protection of as much of the vehicle as possible if the alarm is armed with one or more doors or
the bonnet open.
Partial arming allows the vehicle alarm to be armed even if the following conditions exist. When the bonnet or door is
closed, the BCU activates the perimetric alarm and the volumetric alarm after 15 seconds have elapsed:
lThe bonnet is not closed: If the bonnet is open when the alarm is armed, the BCU activates super locking and
volumetric sensing. In this condition, the alarm enters a partially armed state. All other functions of the alarm are
active and the BCU monitors the bonnet for a change of state. If the bonnet closes, the system is completely
armed.
lThe passenger door, a rear door or the tail door is not closed: If a door is open when the alarm is armed, the BCU
does not activate super locking or volumetric sensing. In this condition the alarm enters a partially armed state.
All other alarm functions are armed and the BCU monitors the open door. If the door closes volumetric sensing
and super locking become active.
lFailure of a door latch switch: If a short circuit in the door latch switch occurs, the BCU presumes the door is not
closed. In this situation the BCU does not activate super locking or volumetric sensing. All other alarm functions
are armed.
lDamaged wiring harness: If a short circuit in the wiring harness for the door latch switch occurs, the BCU
presumes the door is not closed and does not activate super locking or volumetric sensing; all other alarm
functions are armed. If an open circuit in the wiring harness for the door latch switch occurs, the BCU presumes
the door is closed and arms the alarm as normal.

ALARM SYSTEM AND HORN
86-4-20 DESCRIPTION AND OPERATION
Mislock
Mislock alerts the driver that a failed attempt has been made to lock the vehicle because of the doors or the bonnet
not being fully closed.
There are six audible configurations for mislock:
lNo audible warning.
lAlarm sounder.
lVehicle horn.
lAlarm sounder and vehicle horn.
lBBUS.
lAlarm sounder, vehicle horn and BBUS.
When a failed attempt has been made to lock the vehicle, the audible warning device is switched on for 50 ms and
off for 200 ms. The BCU allows the audible warning device to operate 3 times.
Passive immobilisation
Passive immobilisation prevents the vehicle from being started unless the authorised key is used to start the vehicle.
There are only two configurations for passive immobilisation:
lpassive immobilisation not active
lpassive immobilisation active
When the ignition is switched off, the vehicle remains mobilised for up to a maximum of 5 minutes. If however the
driver's door is opened, after 2 minutes 30 seconds, the vehicle remains in a mobilised state for a further 30 seconds.
When the timer in the BCU has expired, the vehicle is immobilised.
Once the ignition is switched on, the BCU transmits a coded signal to the ECM. If the coded signal does not
correspond to the programmed code in the ECM, the ECM is inhibited and the BCU inhibits the starting circuit.
In order for passive immobilisation to occur, the following conditions must be met:
lDriver's door closed.
lFuel cut-off switch not tripped.
lKey not inserted in ignition.
Passive remobilisation
Whenever the vehicle is immobilised, passive remobilisation of the engine occurs when the ignition is switched on,
allowing the vehicle to be started.
There are three configurations for passive remobilisation:
lPassive immobilisation not active.
lPassive immobilisation active.
lEKA with super locking on receiving good passive remobilisation exciter coil signal.
The BCU controls the passive remobilisation exciter coil (located around the ignition barrel) to generate a magnetic
field which causes the handset to transmit a remobilisation signal. The BCU receives the signal and allows the vehicle
to be started. If a valid signal from the handset is not received within one minute of the ignition being switched to
position II, the BCU stops the passive coil from generating the magnetic field.