engine Lexus CT200h 2014 (in English) Service Manual

4587-3. Do-it-yourself maintenance
CT200h_OM_OM76135E_(EE)
■Adding engine oil
If the oil level is below or near the
low level mark, add engine oil of the
same type as that already in the
engine.
Make sure to check the oil type and prepare the items needed before adding
oil.Remove the oil filler cap by turning it counterclockwise.
Add engine oil slowly, checking the dipstick.
Install the oil filler cap by turning it clockwise.
■Engine oil consumption
A certain amount of engine oil will be consumed while driving. In the following situations,
oil consumption may increase, and engine oil may need to be refilled in between oil
maintenance intervals.
●When the engine is new, for example directly after purchasing the vehicle or after
replacing the engine
●If low quality oil or oil of an inappropriate viscosity is used
●When driving at high engine speeds or with a heavy load, or when driving while accel-
erating or decelerating frequently
●When leaving the engine idling for a long time, or when driving frequently through
heavy traffic
Engine oil selection→ P. 5 8 0
Oil quantity (Low → Full)1.5 L (1.6 qt., 1.3 lmp. qt.)
ItemsClean funnel
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4597-3. Do-it-yourself maintenance
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Maintenance and care
WA R N I N G
■Used engine oil
●Used engine oil contains potentially harmful contaminants which may cause skin dis-
orders such as inflammation and skin cancer, so care should be taken to avoid pro-
longed and repeated contact. To remove used engine oil from your skin, wash
thoroughly with soap and water.
●Dispose of used oil and filters only in a safe and acceptable manner. Do not dispose of
used oil and filters in household trash, in sewers or onto the ground. Call any autho-
rized Lexus dealer or repairer, or another duly qualified and equipped professional,
service station or auto parts store for information concerning recycling or disposal.
●Do not leave used engine oil within the reach of children.
NOTICE
■To prevent serious engine damage
Check the oil level on a regular basis.
■When replacing the engine oil
●Be careful not to spill engine oil on the vehicle components.
●Avoid overfilling, or the engine could be damaged.
●Check the oil level on the dipstick every time you refill the vehicle.
●Be sure the engine oil filler cap is properly tightened.
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4607-3. Do-it-yourself maintenance
CT200h_OM_OM76135E_(EE)
The coolant level is satisfactory if it is between the “FULL” and “LOW” lines on
the reservoir when the hybrid system is cold.
■Engine coolant reservoirReservoir cap
“FULL” line
“LOW” line
If the level is on or below the “LOW”
line, add coolant up to the “FULL”
line. ( →P. 5 7 1 )
■Power control unit coolant reservoir
Reservoir cap
“FULL” line
“LOW” line
If the level is on or below the “LOW”
line, add coolant up to the “FULL”
line. ( →P. 5 7 1 )
■Coolant selection
Only use “Toyota Super Long Life Coolant” or a similar high quality ethylene glycol
based non-silicate, non-amine, non-nitrite, and non-borate coolant with long-life hybrid
organic acid technology.
“Toyota Super Long Life Coolant” is a mixt ure of 50% coolant and 50% deionized water.
(Minimum temperature: -35 °C [-31 °F])
For more details about coolant, contact any authorized Lexus dealer or repairer, or
another duly qualified and equipped professional.
■If the coolant level drops within a short time of replenishing
Visually check the radiator, hoses, engine/power control unit coolant reservoir caps,
drain cock and water pump.
If you cannot find a leak, have any authorized Lexus dealer or repairer, or another duly
qualified and equipped professional, test the cap and check for leaks in the cooling sys-
tem.
Coolant
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4617-3. Do-it-yourself maintenance
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Maintenance and care
Check the radiator and condenser and clear away any foreign objects.
If either of the above parts is extremely dirty or you are not sure of their condi-
tion, have your vehicle inspected by any authorized Lexus dealer or repairer, or
another duly qualified and equipped professional.
WA R N I N G
■When the hybrid system is hot
Do not remove the engine/power control unit coolant reservoir caps.
The cooling system may be under pressure and may spray hot coolant if the cap is
removed, causing serious injuries, such as burns.
NOTICE
■When adding coolant
Coolant is neither plain water nor straight antifreeze. The correct mixture of water and
antifreeze must be used to provide proper lubrication, corrosion protection and cool-
ing. Be sure to read the antifreeze or coolant label.
■If you spill coolant
Be sure to wash it off with water to prevent it from damaging parts or paint.
Radiator and condenser
WA R N I N G
■When the hybrid system is hot
Do not touch the radiator or condenser as they may be hot and cause serious injuries,
such as burns.
■When the electric cooling fans are operating
Do not touch the engine compartment.
The electric cooling fans may keep rotating for about 3 minutes even after the power
switch is off.
With the power switch in ON mode, the elec tric cooling fans may automatically start to
run if the air conditioning is on and/or the coolant temperature is high. Be sure the
power switch is off when working near the electric cooling fans or radiator grille.
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4627-3. Do-it-yourself maintenance
CT200h_OM_OM76135E_(EE)
If any washer does not work or the
warning message appears on the multi-
information display, the washer tank
may be empty. Add washer fluid.
Washer fluid
WA R N I N G
■When adding washer fluid
Do not add washer fluid when the hybrid system is hot or operating as washer fluid
contains alcohol and may catch fire if spilled on the engine etc.
NOTICE
■Do not use any fluid other than washer fluid
Do not use soapy water or engine antifreeze instead of washer fluid.
Doing so may cause streaking on the vehicle’s painted surfaces.
■Diluting washer fluid
Dilute washer fluid with water as necessary.
Refer to the freezing temperatures listed on the label of the washer fluid bottle.
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4867-3. Do-it-yourself maintenance
CT200h_OM_OM76135E_(EE)
Checking and replacing fuses
Turn the power switch off.
Open the fuse box cover.
XEngine compartment
Push the tab in and lift the lid off.
XLeft side instrument panel (left-hand drive vehicles)
Remove the lid.
If any of the electrical components do not operate, a fuse may have blown. If
this happens, check and replace the fuses as necessary.
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4907-3. Do-it-yourself maintenance
CT200h_OM_OM76135E_(EE)
Light bulbs
Check the wattage of the light bulb to be replaced. ( →P. 5 8 6 )
→ P. 4 5 6
■Front
XVehicles with halogen headlights
You may replace the following bulbs by yourself. The difficulty level of replace-
ment varies depending on the bulb. As there is a danger that components may
be damaged, we recommend that replacement is carried out by any autho-
rized Lexus dealer or repairer, or an other duly qualified and equipped profes-
sional.
Preparing for light bulb replacement
Removing the engine compartment cover
Bulb locations
Front turn signal light
Halogen front fog light
(if equipped) Headlight low beam
Headlight high beam1
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5148-2. Steps to take in an emergency
CT200h_OM_OM76135E_(EE)
If you think something is wrong
●Fluid leaks under the vehicle
(Water dripping from the air conditioning after use is normal.)
●Flat-looking tires or uneven tire wear
●High coolant temperature warning light flashes or comes on
●Changes in exhaust sound
●Excessive tire squeal when cornering
●Strange noises related to the suspension system
●Pinging or other noises related to the hybrid system
●Engine missing, stumbling or running roughly
●Appreciable loss of power
●Vehicle pulls heavily to one side when braking
●Vehicle pulls heavily to one side when driving on a level road
●Loss of brake effectiveness, spongy feeling, pedal almost touches the floor
If you notice any of the following symptoms, your vehicle probably needs
adjustment or repair. Contact any authorized Lexus dealer or repairer, or
another duly qualified an d equipped professional as soon as possible.
Visible s ymp toms
Audible symptoms
Operational symptoms
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5158-2. Steps to take in an emergency
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When trouble arises
If a warning light turns on or a warning buzzer
sounds
Calmly perform the following actions if any of the warning lights comes on or
flashes. If a light comes on or flashes, but then goes off, this does not necessar-
ily indicate a malfunction in the system. However, if this continues to occur,
have the vehicle inspected by any authorized Lexus dealer or repairer, or
another duly qualified an d equipped professional.
Warning light and warning buzzer list
Warning lightWarning light/Details/Actions
Brake system warning light and warning buzzer (red indicator)*1
Indicates that:
• The brake fluid level is low; or
• The brake system is malfunctioning
This light also comes on when th e parking brake is not released. If
the light turns off after the parkin g brake is fully released, the sys-
tem is operating normally.
→ Immediately stop the vehicle in a safe place and contact any
authorized Lexus dealer or repairer, or another duly qualified
and equipped professional. Continuing to drive the vehicle may
be dangerous.
Brake system warning light (yellow indicator)
Indicates a malfunction in:
• The regenerative braking system; or
• The electronically controlled brake system
→ Have the vehicle inspected by any authorized Lexus dealer or
repairer, or another duly qualified and equipped professional
immediately.
Charging system warning light
Indicates a malfunction in the vehicle’s charging system
→ Immediately stop the vehicle in a safe place and contact any
authorized Lexus dealer or repairer, or another duly qualified
and equipped professional.
Low engine oil pressure warning light
Indicates that the engine oil pressure is too low
→ Immediately stop the vehicle in a safe place and contact any
authorized Lexus dealer or repairer, or another duly qualified
and equipped professional.
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5168-2. Steps to take in an emergency
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Malfunction indicator lampIndicates a malfunction in:
• The hybrid system;
• The electronic engine control system;
• The electronic throttle control system; or
• The emission control system (If equipped)
→ Have the vehicle inspected by any authorized Lexus dealer or
repairer, or another duly qualified and equipped professional
immediately.
SRS warning light
Indicates a malfunction in:
• The SRS airbag system; or
• The seat belt pretensioner system
→ Have the vehicle inspected by any authorized Lexus dealer or
repairer, or another duly qualified and equipped professional
immediately.
ABS warning light
Indicates a malfunction in:
•The ABS; or
• The brake assist system
→ Have the vehicle inspected by any authorized Lexus dealer or
repairer, or another duly qualified and equipped professional
immediately.
Electric power steering system warning light (warning buzzer)
Indicates a malfunction in the EPS system
→ Have the vehicle inspected by any authorized Lexus dealer or
repairer, or another duly qualified and equipped professional
immediately.
(Flashes)
(If equipped)
“PCS” warning light
Indicates a malfunction in the pre-crash safety system
The warning light will operate as follows, even when the system is
not malfunctioning:
• The light will flash quickly when the system is operating. (→ P. 244)
• The light will turn on when th e pre-crash braking is disabled.
( → P. 244)
• The light will turn on when the system cannot temporarily be used. ( →P. 5 3 3 )
→ Have the vehicle inspected by any authorized Lexus dealer or
repairer, or another duly qualified and equipped professional
immediately.
Warning lightWarning light/Details/Actions
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