roof LEXUS ES300 2005 Repair Manual

2706G-03
C66631
F41030
27-4
- REAR SUSPENSIONSHOCK ABSORBER ASSY REAR LH
2386 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
SHOCK ABSORBER ASSY REAR LH
REPLACEMENT
HINT:
COMPONENTS: See page 27-2
1. REMOVE REAR WHEEL
2. REMOVE REAR SEAT CUSHION ASSY (See page 72-39)
3. REMOVE REAR SEATBACK ASSY (See page 72-39)
4. REMOVE ROOF SIDE GARNISH INNER RH (See page 76-25)
5. REMOVE ROOF SIDE GARNISH INNER LH
HINT:
Remove the LH side by the same procedures with the RH side.
6. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See page 72-39)
7. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
HINT:
Remove the LH side by the same procedures with the RH side.
8. REMOVE CENTER STOP LAMP ASSY (W/O SUN SHADE) (See page 65-31)
9. REMOVE REAR SEAT SHOULDER BELT COVER (See page 61-15)
10. REMOVE PACKAGE TRAY TRIM PANEL ASSY (W/ SUN SHADE) (See page 61-15)
11. REMOVE PACKAGE TRAY TRIM PANEL ASSY (W/O SUN SHADE) (See page 61-15)
12. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER (See page 61-15)
13. SEPARATE REAR STABILIZER LINK ASSY LH
(a) Remove the nut and disconnect the stabilizer bar link from
the shock absorber.
HINT:
If the ball joint turns together with the nut, use a hexagon (5 mm)
wrench to hold the stud.
14. REMOVE REAR SUSPENSION SUPOPORT NO.1 COVER LH (W/O H-TEMS SUSPENSION)
15. REMOVE REAR SHOCK ABSORBER WITH COIL
SPRING
(a) Remove the 2 bolts, disconnect the flexible hose and ABS
speed sensor wire harness from shock absorber.

190SI-01
- STARTING & CHARGINGCHARGING SYSTEM (3MZ-FE)
19-15
2347 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
CHARGING SYSTEM (3MZ-FE)
PRECAUTION
1. SYSTEM INITIALIZATION
NOTICE:
When disconnecting the negative (-) battery terminal, initialize the following systems after the termi-
nal is reconnected.
System NameSee Page
Power Window Control System05-1470
Sliding Roof System74-8
2. Check that the battery cables are connected to the correct terminals.
3. Disconnect the battery cables if a quick charge is given to the battery.
4. Do not perform tests with a high voltage insulation resistance tester.
5. Never disconnect the battery while the engine is running.
6. Check that the charging cable is tightened on terminal B of the generator and the fuse box.
7. Do not check whether the alternator generates current or not with terminal F connected to the
other terminals.

2500P-02
C91471
25-2
- SUSPENSION CONTROL SYSTEMREAR ACCELERATION SENSOR
2362 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REAR ACCELERATION SENSOR
REPLACEMENT
1. REMOVE REAR SEAT CUSHION ASSY (See page 72-39)
2. REMOVE REAR SEATBACK ASSY (See page 72-39)
3. REMOVE ROOF SIDE GARNISH INNER RH (See page 74-10)
4. REMOVE ACCELERATION SENSOR
(a) Disconnect the acceleration sensor connector.
(b) Remove the bolt and acceleration sensor from the side
pillar RH.
5. INSTALL ACCELERATION SENSOR
(a) Install the acceleration sensor with the bolt.
Torque: 7.8 NVm (80 kgfVcm, 69 in.Vlbf)
(b) Connect the acceleration sensor connector.

REAR BUCKLE EASE OF USE IMPROVEMENT ± BO011-05 Revised November 9, 2005
Page 2 of 9
New Part Previous Part
HINT:
Use the same procedure for the LH side and RH side.
NOTE:
For removal of rear seat, refer to the Technical Information System (TIS), 2005 model
year ES 330 Repair Manual:
Seat: Rear Seat Assy: Overhaul.
1. Remove the rear seat cushion assembly.
2. Remove the rear seatback assembly.
3. Remove the rear door opening trim weatherstrip LH.
4. Remove the rear door opening trim weatherstrip RH.
5. Remove the roof side garnish inner LH.
6. Remove the roof side garnish inner RH.
7. Remove the center stop lamp assembly (without sun shade).
8. Remove the child restraint seat tether anchor cover.
Parts
Identification
Repair
Procedure

Page 1 of 2Lexus Supports ASE Certification
Title:
PAINT STAINS UNDER RAPGARDE
Models:
'02 ± '06 All Models
Technical Service
Information Bulletin
January 31, 2003
PA001-03
TSIB REVISION NOTICE:
May 11, 2005: Applicable Vehicles has been updated to include 2004 ± 2006
model years.
The previous TSB should be discarded.
On some vehicles, when Rapgard is removed, the paint may have a stained
appearance under the clear coat. These stains should not be considered a defect in the
paint (clear coat or color coat). Wrinkles in the Rapgard sometimes trap water and
cause the paint to stain from the trapped moisture, especially on horizontal surfaces,
such as the hood, roof, and trunk. Stains can be removed by heating the stained surface
to remove the trapped moisture.
Stains
2002 ± 2006 model year vehicles, all models.
OP CODEDESCRIPTIONTIMEOFPT1T2
BD1055Remove Paint Stain Under Rapgard0.653301±#####6799
Applicable Warranty*:
This repair is covered under the Lexus Comprehensive Warranty. This warranty is in
effect for 48 months or 50,000 miles, whichever occurs first, from the vehicle's
in-service date.
* Warranty application is limited to correction of a problem based upon a customer's specific complaint.
PAINT
Introduction
Applicable
Vehicles
Warranty
Information

Lexus Supports ASE CertificationPage 1 of 2
Title:
IRON PARTICLE RUST
CONTAMINATION REPAIR
Models:
'94 ± Current
Technical Service
Information Bulletin
January 12, 2005
PA001-05
The purpose of this bulletin is to provide information regarding the proper procedures to
clean vehicles that may have been subjected to contamination by airborne iron particles
such as rail dust.
1994 ± Current model year Lexus vehicles.
TOOLS & MATERIALSQUANTITY
Auto Magic
Special Cleaner Concentrate #713*1
Rubber Gloves, Aprons, Boots
Eye ProtectionAs NeededSponges or Wash MittsAs Needed
Pail or Bucket
* Contact the main office of Auto Wax Company Inc. (1±800±826±0828 or www.automagic.biz) to find a
local source for Auto Magic
Special Cleaner Concentrate.
During rail transportation or extended storage near industrial areas, vehicles may
occasionally be subjected to contamination by airborne iron particles shed from railroad
tracks, train wheels, exposure to heavy machinery facilities, grinding, welding, etc.
This type of contamination can be identified by the presence of small red or brown
particles on the paint surface. These particles are often difficult to see on dark color
paints, but can be easily felt when brushing a hand across horizontal body surfaces such
as hood, roof, or deck lid.
CAUTION:
Because of the abrasiveness of these small iron particles, polishing or buffing
procedures should not be attempted to repair the paint surface of an affected vehicle.
This will result in further paint damage and detract from vehicle appearance.
Washing the affected paint surfaces with Auto Magic
Special Cleaner Concentrate is
the recommended method to dislodge embedded iron particles and remove the
surrounding rust stains. The correct usage of Auto Magic
Special Cleaner
Concentrate is described in this bulletin.
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
PAINT
Introduction
Applicable
Vehicles
Required
Tools &
Materials
Condition
Inspection
Repair
Warranty
Information

Lexus Supports ASE CertificationPage 1 of 9
Title:
PRE-DELIVERY SERVICE (PDS)
INFORMATION FOR ES 330
Models:
'04 ES 330
Technical Service
Information Bulletin
August 26, 2003
PD002-03
The following items need to be performed during Pre±Delivery Service (PDS) on
2004 model year ES 330 vehicles.
2004 model year ES 330 vehicles.
ITEM NO.SUBJECTPAGE
1D.C.C. Fuse Installation During PDS2
2Removal of Front Emergency Towing Eyelet and Installation
of Towing Eyelet Hole Cover (Performed at Port)3
3Front License Plate Mounting Bracket Installation4
4Initialization of Moon Roof5
5Initial Calibration of Compass6
6Installation of Rubber Body Plugs9
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
PRE±DELIVERY SERVICE
Introduction
Applicable
Vehicles
Contents
Warranty
Information

PRE±DELIVERY SERVICE (PDS) INFORMATION FOR ES 330 ± PD002-03 August 26, 2003
Page 5 of 9
INITIALIZATION OF MOON ROOF
The moon roof is controlled by the sliding roof ECU which detects and memorizes the
moon roof position by counting pulses of its motor from the fully tilt±up position as the
start position. Once the battery terminal has been disconnected and reconnected, the
sliding roof ECU does not detect and memorize the moon roof position, resulting in no
functions of the ªone±touch tilt up and down,º ªone±touch slide open and closeº and ªjam
protection.º Please initialize the moon roof position after reconnecting the battery
terminal as outlined below.
1. Turn the ignition switch to the
ªONº position.
2. Push and hold the moon roof switch
to the ªTILT± UPº side until the moon
roof tilts all the way up and then tilts
down slightly (approximately 10 mm
at rear end).
3. Check for proper operation of the
ªOne±touch slide open and closeº and
ªOne±touch tilt up and downº functions
by pushing the switch briefly to the
ªSLIDE OPENº and ªTILT UPº positions.
NOTE:
Jam protection function becomes
effective through the above
initialization procedure.
ITEM NO. 4:
Introduction
Initialization
Procedure
Approx. 10 mm

PRE±DELIVERY SERVICE (PDS) INFORMATION FOR ES 330 ± PD002-03 August 26, 2003
Page 8 of 9
INITIAL CALIBRATION OF COMPASS (Continued)
3. Check that the direction appears
several seconds after adjustment.
4. Start the engine and push the switch
for about 6 seconds until ªCº appears
on the display.
5. Drive the vehicle slowly at 5 mph, or
less, in a circle until the direction is
displayed. If there is not enough space
to drive in a circle, drive around the
block until the direction is displayed.
After driving in circles 1 to 3 times,
calibration is complete with the direction
shown on the display.
NOTE:
Do not perform calibration of the compass in a place where the earth's magnetic
field is subject to interference by artificial magnetic fields (underground parking,
under a steel tower, between buildings, roof parking, near a railroad crossing, near
a large vehicle, etc.)
During calibration, do not operate electric systems (moon roof, power windows,
etc.) as they may interfere with the calibration.
ITEM NO. 5:
Compass
Calibration
Procedure
(Continued)

Lexus Supports ASE CertificationPage 1 of 1
Title:
POWER SYSTEM INITIALIZATION
DURING PDS
Models:
'05 All Lexus Models
Technical Service
Information Bulletin
February 11, 2005
PD010-05
The following is a list of the vehicle systems (Power Window, Sliding Roof, Tire
Pressure Warning System, etc.) that need initialization during Pre±Delivery Service
(PDS) and the TSIB numbers containing details on initializing each specific system.
NOTE:
Items in RED also need to be initialized any time the battery has been disconnected.
All 2005 model year Lexus vehicles.
INTIALIZATION SYSTEM ITEMS
MODEL
NAME
COMPASSPOWERWINDOWPOWERBACK DOORSLIDINGROOF
TIRE PRESSURE
WARNING SYSTEM
VGRSSEATNAMECOMPASSWINDOWBACK DOORROOFDIRECTINDIRECT
VGRSSEAT
ES 330PD002-03--PD002-03----
GS 430/300PG007-00-------
GX 470PG017-02-PG016-02PD005-03---
IS 300PG022-01-------
LS 430PG009-01----PD003-03-PG010-00
LX 470PG007-00-----PG011-02-
RX 330PD005-04PD003-04PD002-04PD004-04-PD006-04--
SC 430PG010-01---PG006-01--PG005-03
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty±±±±
PRE±DELIVERY SERVICE
Introduction
Applicable
Vehicles
'05 MY Power
System
Initialization
Table
Warranty
Information