fuel cap LEXUS ES300 2005 Repair Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 463 of 969
141JC-01
A86358N´m (kgf´cm, ft´lbf) : Specified torque
7.9 (81, 70 in.Vlbf)x3
V-bank Cover Sub-assy
Mass Air Flow
Meter Connector Fuel Vapor Feed Hose
Assy
Vacuum Hose
Air Cleaner Cap
Sub-assy
Air Cleaner Filter
Element Sub-assy
5.0 (51, 44 in.Vlbf)
W/O TEMS:
Front Suspension Upper Brace Center
80 (816, 59)
Spacer
x2
Vacuum Hose
80 (816, 59)x2
Spacer
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
14-87
2179 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
CAMSHAFT (RH BANK) (3MZ-FE)
COMPONENTS
Page 488 of 969
141JG-01
A86358N´m (kgf´cm, ft´lbf) : Specified torque
7.9 (81, 70 in.Vlbf)x3
V-bank Cover Sub-assy
Mass Air Flow
Meter Connector Fuel Vapor Feed Hose
Assy
Vacuum Hose
Air Cleaner Cap
Sub-assy
Air Cleaner Filter
Element Sub-assy
5.0 (51, 44 in.Vlbf)
W/O TEMS:
Front Suspension Upper Brace Center
80 (816, 59)
Spacer
x2
Vacuum Hose
80 (816, 59)x2
Spacer
14-1 12
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
2204 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
CYLINDER HEAD GASKET (3MZ-FE)
COMPONENTS
Page 496 of 969
141JH-01
A86571
14-120
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
2212 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REPLACEMENT
1. DISCHARGE FUEL SYSTEM PRESSURE (See page 11-1)
2. DISCONNECT BATTERY NEGATIVE TERMINAL
3. DRAIN ENGINE COOLANT (See page 16-9)
4. DRAIN ENGINE OIL (See page 17-20)
5. REMOVE FRONT WHEEL RH
6. REMOVE FRONT SUSPENSION UPPER BRACE CENTER (W/O TEMS) (See page 10-1 1)
7. REMOVE V-BANK COVER SUB-ASSY (See page 10-1 1)
8. REMOVE AIR CLEANER CAP SUB-ASSY (See page 10-1 1)
9. REMOVE EMISSION CONTROL VALVE SET (See page 11-13)
10. REMOVE INTAKE AIR SURGE TANK (See page 11-13)
11. REMOVE INTAKE MANIFOLD (See page 10-16)
12. REMOVE WATER OUTLET (See page 10-16)
13. REMOVE FRONT FENDER APRON SEAL RH
14. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
15. REMOVE VANE PUMP V BELT (See page 14-5)
16. REMOVE ENGINE MOVING CONTROL ROD (See page 14-79)
17. REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
18. REMOVE GENERATOR BRACKET NO.2 (See page 14-79)
19. REMOVE CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05031)
20. REMOVE TIMING BELT NO.1 COVER
21. REMOVE TIMING BELT NO.2 COVER (See page 14-79)
22. REMOVE ENGINE MOUNTING BRACKET RH (See page 14-79)
23. REMOVE TIMING BELT GUIDE NO.2
24. REMOVE TIMING BELT (See page 14-79)
25. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
26. REMOVE CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
27. REMOVE TIMING BELT NO.3 COVER (See page 14-93)
28. SEPARATE VANE PUMP ASSY
29. REMOVE EXHAUST PIPE NO.1 SUPPORT BRACKET FRONT (See page 15-2)
30. REMOVE EXHAUST PIPE NO.1 SUPPORT BRACKET REAR (See page 15-2)
31. REMOVE EXHAUST PIPE ASSY FRONT (See page 15-2)
32. REMOVE EXHAUST MANIFOLD HEAT INSULATOR
NO.1
(a) Disconnect the air fuel ratio sensor connector.
(b) Remove the 3 bolts and exhaust manifold heat insulator.
Page 500 of 969
14-124
- ENGINE MECHANICALCYLINDER HEAD GASKET (3MZ-FE)
2216 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
68. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
69. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
70. INSTALL WATER OUTLET (See page 10-16)
71. INSTALL INTAKE MANIFOLD (See page 10-16)
72. INSTALL INTAKE AIR SURGE TANK (See page 11-13)
73. INSTALL EMISSION CONTROL VALVE SET (See page 11-13)
74. INSTALL AIR CLEANER CAP SUB-ASSY (See page 10-1 1)
75. CHECK CONNECTION OF VACUUM HOSE (See page 14-29)
76. INSTALL V-BANK COVER SUB-ASSY (See page 10-1 1)
77. INSTALL FRONT SUSPENSION UPPER BRACE CENTER (W/O TEMS) (See page 10-1 1)
78. INSTALL FRONT WHEEL RH (See page 14-5)
79. ADD ENGINE OIL (See page 17-20)
80. ADD ENGINE COOLANT (See page 16-9)
81. CHECK FOR ENGINE OIL LEAKS
82. CHECK FOR ENGINE COOLANT LEAKS (See page 16-1)
83. INSPECT FOR FUEL LEAKS
84. CHECK FOR EXHAUST GAS LEAKS
85. INSPECT IGNITION TIMING (See page 14-1)
SST 09843-18040
86. INSPECT ENGINE IDLE SPEED (See page 14-1)
87. INSPECT COMPRESSION (See page 14-1)
SST 09992-00500
88. INSPECT CO/HC (See page 14-1)
89. SYSTEM INITIALIZATION (See page 19-15)
Page 501 of 969
141JI-01
A84919N´m (kgf´cm, ft´lbf) : Specified torque
7.9 (81, 70 in.Vlbf)x3
V-bank Cover Sub-assy
Mass Air Flow
Meter Connector Fuel Vapor Feed
Hose No. 1Vacuum Hose
Air Cleaner Cap
Sub-assy
Air Cleaner Filter
Element Sub-assy
5.0 (51, 44 in.Vlbf)
W/O TEMS:
Front Suspension Upper Brace Center
80 (816, 59)
Spacer
x2
80 (816, 59)
x2
Spacer
Vacuum Hose
Clip x7
Radiator Lower
Air DeflectorClipAir Cleaner
Inlet Assy
5.0 (51, 44 in.Vlbf)x2
VSV Connector
Air Cleaner Casex3
5.0 (51, 44 in.Vlbf)
- ENGINE MECHANICALCYLINDER HEAD GASKET NO.2 (3MZ-FE)
14-125
2217 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
CYLINDER HEAD GASKET NO.2 (3MZ-FE)
COMPONENTS
Page 509 of 969
141JJ-01
A86574
- ENGINE MECHANICALCYLINDER HEAD GASKET NO.2 (3MZ-FE)
14-133
2225 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REPLACEMENT
1. DISCHARGE FUEL SYSTEM PRESSURE (See page 11-1)
2. DISCONNECT BATTERY NEGATIVE TERMINAL
3. DRAIN ENGINE COOLANT (See page 16-9)
4. DRAIN ENGINE OIL (See page 17-20)
5. REMOVE FRONT WHEEL RH
6. REMOVE RADIATOR LOWER AIR DEFLECTOR (See page 19-5)
7. REMOVE FRONT SUSPENSION UPPER BRACE CENTER (W/O TEMS) (See page 10-1 1)
8. REMOVE V-BANK COVER SUB-ASSY (See page 10-1 1)
9. REMOVE AIR CLEANER INLET ASSY (See page 19-5)
10. REMOVE AIR CLEANER CAP SUB-ASSY (See page 10-1 1)
11. REMOVE AIR CLEANER CASE (See page 19-5)
12. REMOVE EMISSION CONTROL VALVE SET (See page 11-13)
13. REMOVE INTAKE AIR SURGE TANK (See page 11-13)
14. REMOVE INTAKE MANIFOLD (See page 10-16)
15. REMOVE WATER OUTLET (See page 10-16)
16. REMOVE FRONT FENDER APRON SEAL RH
17. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
18. REMOVE VANE PUMP V BELT (See page 14-5)
19. REMOVE ENGINE MOVING CONTROL ROD (See page 14-79)
20. REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
21. REMOVE GENERATOR BRACKET NO.2 (See page 14-79)
22. REMOVE CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05031)
23. REMOVE TIMING BELT NO.1 COVER
24. REMOVE TIMING BELT NO.2 COVER (See page 14-79)
25. REMOVE ENGINE MOUNTING BRACKET RH (See page 14-79)
26. REMOVE TIMING BELT GUIDE NO.2
27. REMOVE TIMING BELT (See page 14-79)
28. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
29. REMOVE CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
30. REMOVE TIMING BELT NO.3 COVER (See page 14-93)
31. REMOVE MANIFOLD STAY NO.2 (See page 14-29)
32. SEPARATE EXHAUST PIPE ASSY FRONT (See page 15-2)
33. REMOVE OIL LEVEL GAGE GUIDE
(a) Remove the bolt which secures the oil level gage guide
from the cylinder head LH.
(b) Pull out the oil level gage guide and oil level gage together
from the cylinder block.
(c) Remove the O-ring from the oil level gage guide.
Page 512 of 969
A86573
O-ring
14-136
- ENGINE MECHANICALCYLINDER HEAD GASKET NO.2 (3MZ-FE)
2228 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
49. INSTALL OIL LEVEL GAGE GUIDE
(a) Install a new O-ring to the oil level gage guide.
(b) Apply soapy water to the O-ring.
(c) Push in the oil level gage guide end into the guide hole of
the cylinder block.
(d) Install the oil level gage guide with the bolt.
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
(e) Install the oil level gage.
50. INSTALL EXHAUST PIPE ASSY FRONT (See page 15-2)
51. INSTALL MANIFOLD STAY NO.2 (See page 14-29)
52. INSTALL TIMING BELT NO.3 COVER (See page 14-93)
53. INSTALL CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
54. INSTALL TIMING BELT IDLER SUB-ASSY NO.2 (See page 14-93)
55. INSPECT TIMING BELT (See page 14-79)
56. INSTALL TIMING BELT (See page 14-79)
SST 09960-10010 (09962-01000, 09963-01000)
57. INSTALL TIMING BELT TENSIONER ASSY (See page 14-79)
58. INSTALL TIMING BELT GUIDE NO.2 (See page 14-79)
59. INSTALL ENGINE MOUNTING BRACKET RH (See page 14-79)
60. INSTALL TIMING BELT NO.2 COVER (See page 14-79)
61. INSTALL TIMING BELT NO.1 COVER (See page 14-79)
62. INSTALL CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021
63. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
64. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
65. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
66. INSTALL VANE PUMP V BELT (See page 14-5)
67. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
68. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
69. INSTALL WATER OUTLET (See page 10-16)
70. INSTALL INTAKE MANIFOLD (See page 10-16)
71. INSTALL INTAKE AIR SURGE TANK (See page 11-13)
72. INSTALL EMISSION CONTROL VALVE SET (See page 11-13)
73. INSTALL AIR CLEANER CASE (See page 19-5)
74. INSTALL AIR CLEANER CAP SUB-ASSY (See page 10-1 1)
75. INSTALL AIR CLEANER INLET ASSY (See page 19-5)
76. CHECK CONNECTION OF VACUUM HOSE (See page 14-29)
77. INSTALL V-BANK COVER SUB-ASSY (See page 10-1 1)
78. INSTALL FRONT SUSPENSION UPPER BRACE CENTER (W/O TEMS) (See page 10-1 1)
79. INSTALL FRONT WHEEL RH (See page 14-5)
80. ADD ENGINE OIL (See page 17-20)
81. ADD ENGINE COOLANT (See page 16-9)
82. CHECK FOR ENGINE OIL LEAKS
83. CHECK FOR ENGINE COOLANT LEAKS (See page 16-1)
84. INSPECT FOR FUEL LEAKS
Page 566 of 969
100J4-01
A86358N´m (kgf´cm, ft´lbf) : Specified torque
7.9 (81, 70 in.Vlbf)x3
V-bank Cover Sub-assy
Mass Air Flow
Meter Connector Fuel Vapor Feed Hose
Assy
Vacuum Hose
Air Cleaner Cap
Sub-assy
Air Cleaner Filter
Element Sub-assy
5.0 (51, 44 in.Vlbf)
W/O TEMS:
Front Suspension Upper Brace Center
80 (816, 59)
Spacer
x2
Vacuum Hose
80 (816, 59)x2
Spacer
- ENGINE CONTROL SYSTEMTHROTTLE BODY ASSY (3MZ-FE)
10-9
2014 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
THROTTLE BODY ASSY (3MZ-FE)
COMPONENTS
Page 568 of 969
100J5-01
A86250
A86251
(a)(a)
(a)
(b) 2 Retainers
Socket Hexagon
Wrench 5
A86252
(a)
(b)
(d)
(e)
(b)
(b)
(b)
(c)
(d)
(e)
(f)
A86253
(a)
(c) (b)
- ENGINE CONTROL SYSTEMTHROTTLE BODY ASSY (3MZ-FE)
10-1 1
2016 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REPLACEMENT
1. DISCONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
2. REMOVE RADIATOR LOWER AIR DEFLECTOR (See page 19-5)
3. DRAIN ENGINE COOLANT (See page 19-5)
4. REMOVE FRONT SUSPENSION UPPER BRACE
CENTER (W/O TEMS)
(a) Remove the 4 nuts, then remove the front suspension up-
per brace center and 4 spacers.
(b) Temporarily tighten the 4 nuts.
5. REMOVE V-BANK COVER SUB-ASSY
(a) Using a socket hexagon wrench 5, remove the 3 nuts.
(b) Unfasten the 2 retainers, then remove the V-bank cover.
6. REMOVE AIR CLEANER CAP SUB-ASSY
(a) Disconnect the mass air flow meter connector.
(b) Disconnect the 4 vacuum hoses.
(c) Disconnect the ventilation hose No. 2.
(d) Disconnect the fuel vapor feed hose from the 2 hose
clamps.
(e) Loosen the 2 air cleaner cap bolts.
(f) Loosen the air cleaner hose clamp bolt, then remove the
air cleaner cap.
(g) Remove the air cleaner filter element.
7. REMOVE THROTTLE BODY ASSY
(a) Disconnect the throttle motor connector.
(b) Disconnect the water by-pass hose No. 2.
(c) Disconnect the water by-pass hose No. 3.
Page 570 of 969
100J6-02
A86358N´m (kgf´cm, ft´lbf) : Specified torque
7.9 (81, 70 in.Vlbf)x3
V-bank Cover Sub-assy
Mass Air Flow
Meter Connector Fuel Vapor Feed Hose
Assy
Vacuum Hose
Air Cleaner Cap
Sub-assy
Air Cleaner Filter
Element Sub-assy
5.0 (51, 44 in.Vlbf)
W/O TEMS:
Front Suspension Upper Brace Center
80 (816, 59)
Spacer
x2
Vacuum Hose
80 (816, 59)x2
Spacer
- ENGINE CONTROL SYSTEMKNOCK SENSOR (3MZ-FE)
10-13
2018 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
KNOCK SENSOR (3MZ-FE)
COMPONENTS