LEXUS GS400 2000 Service Repair Manual

MA003±06
MA±4
± MAINTENANCEUNDER HOOD
47 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTES

Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.

Every service item in the periodic maintenance schedule must be performed.

Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).

Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.

Failure to do even one item an cause the engine to run poorly and increase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
Check that the coolant level is between the ºFULLº and ºLOWº lines on the see±through reservoir.
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs.
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check that the electrolyte level of all battery cells is between the upper and lower level lines on the case.
6. BRAKE FLUID LEVEL
Check that the brake fluid levels are near the upper level line on the see±through reservoirs.
7. ENGINE DRIVE BELT
Check drive belt for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL

Check the level on the dipstick.

The level should be in the ºHOTº or ºCOLDºrange depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
(a) Park the vehicle on a level surface.
(b) With the engine idling and the parking brake applied, shift the selector into all positions from ºPº to ºLº,
and then shift into ºPº position.
(c) Pull out the dipstick and wipe off the fluid with a clean rag. Re±insert the dipstick and check that the
fluid level is in the HOT range.
(d) Do this check with the fluid at normal driving temperature (70 ± 80°C, 158 ± 176°F).
HINT:
Wait until the engine cools down (approx. 30 min.) before checking the fluid level after extended driving at
high speeds, in hot weather, in heavy traffic or pulling a trailer.
11. EXHAUST SYSTEM
If any change in the sound of the exhaust or smell of the exhaust fumes is noticed, have the cause located
and corrected.

MA004±04
B01384
± MAINTENANCEENGINE
MA±5
48 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
ENGINE
INSPECTION
HINT:
Inspect these items when the engine is cold.
1. REPLACE TIMING BELT
(2JZ±GE ENGINE: See page EM±16)
(1UZ±FE ENGINE: See page EM±14)
2. INSPECT DRIVE BELT
(2JZ±GE ENGINE: See page CH±1)
(1UZ±FE ENGINE: See page CH±1)
3. REPLACE SPARK PLUGS
(2JZ±GE ENGINE: See page IG±1)
(1UZ±FE ENGINE: See page IG±1)
4. INSPECT AIR FILTER
(a) Remove the air filter.
(b) Visually check that the air filter is not excessively dam-
aged or oily.
If necessary, replace the air filter.
(c) Clean the filter with compressed air.
First blow from the inside thoroughly, then blow the out-
side of the filter.
(d) Reinstall the air filter.
5. REPLACE AIR FILTER
Replace the air filter with a new one.
6. REPLACE ENGINE OIL AND OIL FILTER
(2JZ±GE ENGINE: See page LU±2)
(1UZ±FE ENGINE: See page LU±3)
7. REPLACE ENGINE COOLANT
(2JZ±GE ENGINE: See page CO±2)
(1UZ±FE ENGINE: See page CO±2)
8. REPLACE GASKET IN FUEL TANK CAP
(2JZ±GE ENGINE: See page EC±7)
(1UZ±FE ENGINE: See page EC±7)
9. INSPECT FUEL LINES AND CONNECTIONS
Visually check the fuel lines for cracks, leakage, loose connec-
tions, deformation or tank band looseness.
10. INSPECT EXHAUST PIPES AND MOUNTINGS
Visually check the pipes, hangers and connections for severe
corrosion, leaks or damage.
11. ADJUST VALVE CLEARANCE
(2JZ±GE ENGINE: See page EM±5)
(1UZ±FE ENGINE: See page EM±4)

P09958
MA01R±01
MA±6
± MAINTENANCEBRAKE
49 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
BRAKE
INSPECTION
1. INSPECT BRAKE LINE PIPES AND HOSES
HINT:
Check in a well lighted area. Check the entire circumference
and length of the brake hoses using a mirror as required. Turn
the front wheels fully right or left before checking the front brake.
(a) Check all brake lines and hoses for.

Damage

Wear

Deformation

Cracks

Corrosion

Leaks

Bends

Twists
(b) Check all clamps for tightness and connections for leak-
age.
(c) Check that the hoses and lines are clear of sharp edges,
moving parts and the exhaust system.
(d) Check that the lines install in grommets pass through the
center of the grommets.
2. INSPECT FRONT AND REAR BRAKE PADS AND
DISCS
(FRONT PADS: See page BR±16)
(REAR PADS: See page BR±25)
(FRONT DISCS: See page BR±21)
(REAR DISCS: See page BR±30)
3. INSPECT PARKING BRAKE LININGS AND DRUMS
(See page BR±35)
4. INSPECT OR CHANGE BRAKE FLUID
(See page BR±4)
Fluid: SAE J1703 or FMVSS No.116 DOT3

MA01S±01
± MAINTENANCECHASSIS
MA±7
50 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
CHASSIS
INSPECTION
1. INSPECT STEERING LINKAGE
(a) Check the steering wheel freeplay.
(See page SR±8)
(b) Check the steering linkage for looseness or damage.
Check that:

Tie rod ends do not have excessive play.

Dust seals and boots are not damaged.

Boot clamps are not loose.
2. INSPECT SRS AIRBAG
(DRIVER'S SIDE: See page RS±15)
(PASSENGER'S SIDE: See page RS±29)
3. INSPECT STEERING GEAR HOUSING OIL
Check the steering gear housing for oil leakage.
4. INSPECT LOWER BALL JOINTS AND DUST COVERS
(a) Jack up the front of the vehicle and support it with stands.
(b) Make sure the front wheels are in a straight±ahead posi-
tion, and depress the brake pedal.
(c) Jack up the lower suspension arm until there is about half
a load on the front coil spring.
(d) Inspect the dust cover for damage.
5. CHECK AUTOMATIC TRANSMISSION AND
DIFFERENTIAL
Visually check the automatic transmission and differential for oil
leakage.
If leakage is found, check for the cause and repair it.
6. REPLACE AUTOMATIC TRANSMISSION FLUID
(See page DI±318)
7. REPLACE DIFFERENTIAL OIL
(See page SA±61)

B01983
37 N´m
B01657
127 N´m127 N´m
MA01T±01
B01658
98 N´m
MA±8
± MAINTENANCEBODY
51 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
BODY
INSPECTION
1. TIGHTEN BOLTS AND NUTS ON CHASSIS AND BODY
Tighten these parts:

Front seat mounting bolts
Torque: 37 N´m (375 kgf´cm, 27 ft´lbf)

Front suspension member±to±body mounting nuts
Torque: 98 N´m (1,000 kgf´cm, 72 ft´lbf)

Rear suspension member±to±body mounting bolts
Torque: 127 N´m (1,300 kgf´cm, 94 ft´lbf)
2. BODY INSPECTION
(a) Check the body exterior for dents, scratches and rust.
(b) Check the underbody for rust and damage.
If necessary, replace or repair.
3. ROAD TEST
(a) Check the engine and chassis for abnormal noises.
(b) Check that the vehicle does not wander or pull to one
side.
(c) Check that the brakes work properly and do not drag.
(d) Do setting of the parking brake shoes and drum.
4. FINAL INSPECTION
(a) Check the operation of the body parts:

Hood
Auxiliary catch operates properly
Hood locks securely when closed

Front and rear doors
Door locks operate properly
Doors close properly

Luggage compartment door
Door lock operates properly

Seat adjusts easily and locks securely in any posi-
tion
Front seat back locks securely in any position
Folding±down rear seat backs lock securely

± MAINTENANCEBODY
MA±9
52 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
(b) Be sure to deliver a clean car. Especially check:

Steering wheel

Shift lever knob

All switch knobs

Seats

PP0Q1±02
± PREPARATIONMAINTENANCE
PP±1
53 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
MAINTENANCE
EQUIPMENT
MirrorBrake hose
Torque wrench

PP0SN±01
PP±100
± PREPARATIONAIR CONDITIONING
152 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
AIR CONDITIONING
SST (Special Service Tools)
07110±58060Air Conditioner Service Tool Set
(07117±58060)Refrigerant Drain Service Valve
(07117±58070)T±Joint
(07117±58080)Quick Disconnect AdapterHigh pressure side
(07117±58090)Quick Disconnect AdapterLow pressure side
(07117±88060)Refrigerant Charging HoseHigh pressure side
(Color: Red)
(07117±88070)Refrigerant Charging HoseLow pressure side
(Color: Blue)
(07117±88080)Refrigerant Charging HoseUtility
(Color: Green)
07110±61050Wrench SetExpansion valve
(07111±21020)Holder
(07111±32020)Hexagon Wrench5 mm (0.20 in.)
07112±66040Magnetic Clutch Remover

± PREPARATIONAIR CONDITIONING
PP±101
153 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
07112±76060Magnetic Clutch Stopper
07114±84010Snap Ring Pliers
07114±84020Snap Ring Pliers
07116±38360Gas Leak Detector Assembly

PP0SO±01
PP±102
± PREPARATIONAIR CONDITIONING
154 Author: Date:
2000 LEXUS GS300/GS400 (RM718U)
RECOMMENDED TOOLS
09044±00020Torx Socket E10 .Compressor (GS300)
09082±00040TOYOTA Electrical Tester.