relay LEXUS SC400 1991 Service Owner's Guide

Check for Voltage
(a) Establish conditions in which voltage is present at thecheck point.
Example:
(A)±Ignition SW on
(B)±Ignition SW and SW 1 on
(C)±Ignition SW, SW 1 and Relay on (SW 2 off)
(b) Using a voltmeter, connect the negative (±) lead to a good ground point or negative (±) battery terminal and
the positive (+) lead to the connector or component
terminal. This check can be done with a test bulb instead
of a voltmeter.
Check for Continuity and Resistance
(a) Disconnect the battery terminal or wire so there is no voltage between the check points.
(b) Connect the two leads of an ohmmeter to each of the check points.
If the circuit has diodes, reverse the two leads and check
again.
When contacting the negative (±) lead to the diode positive
(+) side and the positive (+) lead to the negative (±) side,
there should be continuity. When contacting the two leads in
reverse, there should be no continuity.
HINT: Specifications may vary depending on the type of tes-
ter, so refer to the tester's instruction manual before perform-
ing the inspection.
Check LED (Light Emitting Diode) in the same manner as that
for diodes.
HINT:
w Use a tester with a power source of 3 V or greater to
overcome the circuit resistance.
w If a suitable tester is not available, apply battery voltage
and check that the LED lights up.
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(c) Use a volt/ohmmeter with high impedance (10 k/Vminimum) for troubleshooting of the electrical circuit.
Check the Bulb
(a) Remove the bulb.
(b) There s hould be continuity between the respective
terminals of the bulb together with a certain amount of
resistance.
(c) Apply the two leads of the ohmmeter to each of the terminals.
(d) Apply battery voltage and check that the bulb light up.
Check for Short Circuit
(a) Remove the blown fuse and eliminate all loads from the fuse.
(b) Connect a test bulb in place of the fuse.
(c) Establish conditions in which the test bulb comes on.
Example:
(A)±Ignition SW on
(B)±Ignition SW and SW 1 on
(C)±Ignition SW, SW 1 and Relay on (Connect the Relay) and
SW 2 off (or Disconnect SW 2)
(d) D i s c onnect and reconnect the connectors while
watching the test bulb. The short lies between the
connector where the test bulb stays lit and the connector
where the bulb goes out.
(e) Find the exact location of the short by lightly shaking the problem wire along the body.
BE±6
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PREPARATION
SST (SPECIAL SERVICE TOOLS)
IllustrationPart No.Part NameNote
09213±31021
Crankshaft Pulley
Puller
For removing steering wheel
RECOMMENDED TOOLS
IllustrationPart No.Part NameNote
09082±00015TOYOTA
Electrical Tester
09041±0030Torx Driver
T30
For removing and installing steering wheel pad and
power window motor
09042±00010Torx Socket
T30For removing and installing steering wheel pad and
power window motor
EQUIPMENT
Part NameNote
Voltmeter
Ammeter
Ohmmeter
Test lead
ThermometerWater temperature sender gauge, Engine oil level, Warning switch, Seat heater
SyphonBrake fluid level warning switch
Oil bathEngine oil level warning switch
Bulb (1.4 W)Coolant level warning ECU
Bulb (3.4 W)Fuel sender, gauge, Seat belt warning relay
Bulb (21 W)Turn signal flasher relay
Dry cell batteryFuel sender gauge
Heat lightSeat heater
Hexagon wrench (6 mm)Power seat
BE±8±
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Replacement of Relays
REPLACEMENT OF RELAY IN RELAY
BLOCK NO. 1, NO. 4 and NO. 5
1. REMOVE FOLLOWING PARTS:(See page BO±112)
(a) No. 1 under cover.
(b) Door scuff plate.
(c) Floor carpet.
2. REMOVAL AND INSTALLATION OF RELAY
(a) Remove the junction block No. 1 set bolts.
(b) Disconnect connectors.
(c) Separate the relay block No. 4 and No. 5 from the junction block No. 1.
(d) For installation follow the removal procedure in reverse.
Replacement of Relay Block No. 2
(A)
REPLACEMENT OF RELAY BLOCK NO. 2
(A) IN RELAY BLOCK NO. 2
1. REMOVE RELAY BLOCK NO. 2 (A)
(a) Remove the battery. CAUTION: Work must be started after approx. 20 se-
conds or longer from the time the ignition switch is
turned to the ºLOCKº position and negative (±) terminal
cable is disconnected from the battery.
(b) Remove the relay block No. 2 cover.
(c) Pry loose two locking lugs and remove the nut.
2. INSTALL RELAY BLOCK NO. 2 (A) For installation follow removal procedure in reverse.
BE±16
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REPLACEMENT OF RELAY BLOCK NO. 2
(B) IN RELAY BLOCK NO. 2
1. REMOVE RELAY BLOCK NO. 2 (B)
(a) Disconnect the battery terminals.CAUTION: Work must be started after approx. 20 se-
conds or longer from the time the ignition switch is
turned to the ºLOCKº position and negative (±) terminal
cable is disconnected from the battery.
(b) Remove the relay block No. 2 cover.
(c) Remove the relay block No. 2 lower cover.
2. INSTALL RELAY BLOCK NO. 2 (B) For installation follow the removal procedure in reverse.
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Description
The power source supplies power to each of the vehicle's electrical devices. It is composed of the battery, fuses
and relays, which are located centrally at relay block No. 2 and relay block No. 6 i\
n the engine compartment
and junction block No. 1 relay block No. 4 and relay block No. 5 in the \
cabin near the driver's feet.
Related systems for each Fuse
No.Part NameRelated Systems or Parts
1IGN
Charging System
AIR±BAG System1IGN
Engine
2ST
Starter
3WIPER
Wiper and Washer System
4HTR
Defogger System
A/C System
5ENGINE
Charging System
6RADIO NO. 2
Audio System
Power Mirror System

Cigarette Lighter
A/C System
7CIG
Combination Meter System
AIR±BAG System7CIG
Shift Lock System
Theft Deterrent System

TEL System
8STOP
Stop Light System
Cruise Control System
9TURN
Turn Signal and Hazard
Warning Light System
Cornnering Light System
10MIR HTR
Mirror Heater System
11PANEL
Illumination Light System
12ECU±B
Combination Meter System
AIR±BAG System

Combination Meter System
ECT System
13GAUGE
Back±Up Light
Transmission Indicator

Light Failare Sensor
ABS and TRAC

Power Seat System
Door Lock Control System

TEL System
Shift Lock System
14ECU±IG
Radiator Fan
Auto Antenna

Electric Tension Reducer System
Power Steering

Auto±Tilt away Steering
Cruise Control System
15TAIL
Taillight System
Side Marker15TAIL
Clearance Light
16DOOR
Power Seat System
Luggage Door Opener16DOOR
Door Lock Control System
Fuel Lid Opener System
17IG SWUpstream of ECU±IG, ENGINE, WIP, HTR, TURN, GAUGE, and ST Fuse
18PWR
Power Window System
Sliding Roof System
19ABS NO. 1
ABS and TRAC
20AM1Upstream of MIR HTR, TAIL, PANEL, STOP, ECUA±B, DOOR and PWR Fuse
21ALTUpstream of DEF, HTR, AM1, and ABS No. 1 Fuse
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2. INSPECT RELAY CIRCUITRemove the relay from the junction block and inspect the
connector on junction block side as shown.
RelayCheck forTester connectionConditionSpecified value
TAILVoltage(1)±GroundConstantBattery voltage
(4)±Ground
P/W MAIN(6)±Ground
If the circuit is not as specified, refer to BE±15 wiring diagram
and inspect the circuits connected to other parts.
INSPECTION OF RELAY BLOCK NO. 2
1. INSPECT FUSE CIRCUIT Remove the fuse from the relay block and inspect the con-
nector on relay block side as shown.
FuseCheck forTester ConnectionConditionSpecified value
ABS NO. 1Voltage2±GroundConstantBattery voltage
AM14±Ground
ALT5±Ground
MAIN7±Ground
AM29±Ground
ABS NO. 211±Ground
INT13±Ground
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FuseCheck forTester ConnectionConditionSpecified value
HTRVoltage(15)±GroundConstantBattery voltage
DEF(17)±Ground
DOME(24)±Ground
EFI(26)±Ground
HAZ±HORN(28)±Ground
RADIO NO. 1(30)±Ground
TEL(32)±Ground
ALT±S(34)±Ground
TRAC(36)±Ground
HEAD (RH±LWR)(38)±GroundLight control switch turned to TAIL or
HEAD (LH±LWR)(40)±GroundHEAD and *ENGINE running
HEAD (RH±UPR)(44)±GroundLight control switch turned to HEAD and
HEAD (LH±UPR)(46)±Grounddimmer switch turned to HI or FLASH
If the circuit is not as specified, refer to BE±15 wiring diagram
and inspect the circuits connected to other parts.
2. INSPECT RELAY CIRCUIT Remove the relay from the relay block and inspect the con-
nector on relay block side as shown.
RelayCheck forTester connectionConditionSpecified value
EFIVoltage(4)±GroundConstantBattery voltage
ST(10)±Ground
(11)±Ground
DIM(15)±GroundLight control switch turned to TAIL or HEAD
(16)±Groundand *Engine running
IG2(18)±GroundConstant
HTR(24)±Ground
(25)±Ground
H±LP(28)±Ground
(30)±Ground
DEF(34)±Ground
(35)±Ground
If the circuit is not as specified, refer to BE±15 wiring diagram
and inspect circuits connected to other parts.
BE±22
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INSPECTION OF RELAY BLOCK NO. 4
AND NO. 5 RELAY BLOCK
1. INSPECT FUSE CIRCUITRemove the fuse from the relay block and inspect the con-
nector on relay block side as shown.
FuseCheck forTester connectionConditionSpecified value
STHTRVoltage2±GroundIgnition Switch Turn to ONBattery voltage
If the circuit is not as specified, refer to BE±15 wiring diagram
and inspect the circuits connected to other parts.
2. INSPECT RELAY CIRCUIT
Remove the relay from the relay block and inspect the con-
nector on junction block side as shown.
RelayCheck forTester connectionConditionSpecified value
HORNVoltage(8)±GroundConstantBattery voltage
IG MAIN(9)±Ground
(13)±GroundContinuity
CRNRNG LP(14)±GroundIgnition Switch Turned to ONBattery voltage
(15)±Ground
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If the circuit is not as specified, refer to BE±15 wiring diagram
and inspect the circuits connected to other parts.
INSPECTION OF RELAY BLOCK NO. 6
(ABS and TRAC Relay Block)
INSPECT RELAY CIRCUIT
Remove the relay from the relay block and inspect the con-
nector on junction block side as shown.
RelayCheck forTester connectionConditionSpecified value
TRAC SOLVoltage(1)±GroundConstantBattery voltage
TRAC MTR(7)±Ground
ABS SOL(11)±Ground
ABS MIR(17)±Ground
If the circuit is not as specified, refer to BE±15 wiring diagram
and inspect circuits connected to other parts.
BE±24
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