brake sensor LEXUS SC400 1991 Service Repair Manual

12. Observe the following precautions to avoid damage to theparts:
(a) Do not open the cover or case of the ECU unless
absolutely necessary (If the IC terminals are touched, the
IC may be destroyed by static electricity.).
(b) To pull apart electrical connectors, pull on the connectoritself, not the wires (See page BE±2).
(c) Be careful not to drop electrical components, such as sensors or relays. It they are dropped on a hard floor,
they should be replaced and not reused.
(d) When checking continuity at the wire connector, insert the tester probe carefully to prevent terminals from
bending.
(e) To disconnect vacuum hoses, pull on the end, not the middle of the hose.
(f) When steam cleaning an engine, protect the distributor,
coil and air filter from water.
(g) Ne ve r use an imp a ct wre n ch to re mo ve or in sta ll temperature switches or temperature sensors.
(h) When using a vacuum gauge, never force the hose onto
a connector that is too large. Use a step±down adapter
instead. Once the hose has been stretched, it may leak.
13. Tag hoses before disconnecting them: (a) When disconnecting vacuum hoses, use tags to identify
how they should be reconnected.
(b) After completing a job, double check that the vacuum hoses are properly connected. A label under the hood
shows the proper layout.
14. Installation of wheels The wheel assemblies are of the uni±directional type and
must be rotated only between the front and rear as illustrated.
Wheels are marked with turning direction indicators.
When installing the wheels, check the marks carefully and
install the wheel correctly.
15. Bleeding of traction control system When repairing the brake master cylinder or TRAC system,
bleed the air out of the TRAC system (See page BR±7).
CAUTION: Since the fluid is under high pressure, it could
spray out with great force, so be careful.
IN±6
±
INTRODUCTION General Repair Instructions
WhereEverybodyKnowsYourName

[2] SYMPTOM CONFIRMATION AND DIAGNOSTIC CODE CHECK
The diagnostic system in the LEXUS SC400 fulfills various functions. The fi\
rst function is the Diagnostic Code
Check in which a malfunction in the signal circuits to the ECU is stored\
in code in the ECU memory at the time
of occurrence, to be output by the technician during troubleshooting. Anot\
her function is the Input Signal Check
which checks if the signals from various switches are sent to the ECU correct\
ly.
The air conditioner system has an Actuator Check function whereby the ECU a\
utomatically operates the actua-
tors of the damper and blowermotor, etc. to check the operation. The cruise control system has a Cancel Si\
gnal
Check function which memorizes and displays what sort of signal it was that l\
ast cancelled the cruise control.
By using these check functions, the problem areas can be narrowed down qui\
ckly and troubleshooting can be
performed effectively. Diagnostic functions are incorporated in the following systems in the \
LEXUS SC400.
SystemDiagnostic CodeCheckInput Signal Check(Sensor Check)Other Diagnosis Function
Engine (with Test Mode)
Automatic Transmission (with Test Mode)
Anti±Lock Brake
Traction Control (Option)
SRS Airbag
Power Seat (only vehicles with memory function)
Wireless Door Lock Control
Cruise Control Cancel Signal
Check
Air Conditioner Actuator Check
In diagnostic code check, it is very important to determine whether the pr\
oblem indicated by the diagnostic code
is still occurring or occurred in the past but returned to normal at pre\
sent. In addition, it must be checked in the
problem sym ptom check whether the malfunction indicated by the diagnostic code is d\
irectly related to the prob-
lem symptom or not. For this reason, the diagnostic codes should be chec\
ked before and after the symptom
confirmation to determine the current conditions, as shown in the table below. If this is not done, it may, depend-
ing on the case, result in unnecessary troubleshooting for normally oper\
ating systems, thus making it more diffi-
cult to locate the problem, or in repairs not pertinent to the problem. Ther\
efore, always follow the procedure in
correct order and perform the diagnostic code check.
DIAGNOSTIC CODE CHECK PROCEDURE
IN±18±
INTRODUCTION How to Troubleshoot ECU Controlled Systems
WhereEverybodyKnowsYourName

CHECK TERMINAL TT OUTPUT
VOLTAGE
AT00R±01
When a voltmeter is connected to the DLC1, the following
items can be checked.
1. Throttle position sensor signal
2. Brake signal
3. Shift position signal
1. VOLTMETER CONNECTION Connect the positive (+) probe of the voltmeter to terminal T
T
and the negative (±) probe to terminal E1 of the DLC2.
HINT: If a voltmeter with small internal resistance is used, the
correct voltage will not be indicated, so use a voltmeter with
an internal resistance of at least 10 k
.
2. TURN IGNITION SWITCH TO ON (DO NOT START THE
ENGINE)
3. CHECK THROTTLE POSITION SENSOR SIGNAL Check if the voltage changes from approximately 0 V to
approximately 8 V when the accelerator pedal is gradually
depressed from the fully closed position.
4. CHECK BRAKE SIGNAL (LOCK±UP CUT SIGNAL)
(a) Open the throttle valve fully to apply approximately 8 V to terminal T
T.
(b) In this condition, check terminal T
T voltage when the brake
pedal is depressed and released.
TT terminal voltage:
0 V (When brake pedal is depressed)
8 V (When brake pedal is released)
5. START ENGINE
6. CHECK SHIFT POSITION SIGNAL (VEHICLE SPEED ABOVE 60 KM/H OR 37 MPH)
Check up±shifting together with terminal T
T voltage.
HINT: Check for light shocks from up±shifting and for
changes in the tachometer.
 Gear Position Terminal TT output voltage 1st GearBelow 0.5 V 

2nd Gear1.5 ~
2 6 V
 3rd Gear3.5 ~ 4.6 V
 3rd Lock±up4.5 ~ 5.9 V
 O/D5.5 ~ 6.9 V
 O/D Lock±up6.5 ~ 7.9 V
If terminal TT output voltage check cannot be performed, per-
form the check of terminal T
T circuit on page AT±120.
±
A304E (1UZ±FE) AUTOMATIC TRANSMISSION TROUBLESHOOTINGAT±39
WhereEverybodyKnowsYourName

DTC46No. 4 Solenoid Valve Circuit (For Accumula-
tor Back Pressure Modulation)
CIRCUIT DESCRIPTION
The No. 4 solenoid valve controls the hydraulic pressure acting on the
brakes and clutches of the planetary gear units when gears are shifted and
performs smooth gear shifting.
The ECM determines optimum operating pressure according to the signals
from the throttle position sensor, vehicle speed sensor and O/D clutch
speed sensor and controls the volume of current flow to the solenoid valve.
The amount of electric current to the solenoid is controlled by the (*) \
duty
ratio of ECM out put signals, causing momentary change to the hydraulic
pressure acting on the clutches during gear shifting.
When the duty ratio is high, the hydraulic pressure acting on the clutch\
es
is low.
(*) Duty Ratio
The duty ration is the ration of the period of continuity in one cycle. For\
example, if A is the period of continuity
in one cycle, and B is the period of non±continuity, then
DTC No.DTC Detecting ConditionTrouble Area
46
All conditions below are detected for 1 sec. or more.
2trip detection logic*
(a) ECM outputs duty signal to No. 4 solenoid in 90%
or higher duty ratio.
(b) Current to No. 4 solenoid:330
100 Ma OR LESS
(O/D OFF indicator light doesn't blink)
 No. 4 solenoid valve.
 Harness or connector between No. 4 sole-
noid valve and ECM
 ECM
*: See page AT±62.
Reference Reference
 Waveform between terminals SLN± and E
1when engine is idling. 
Waveform between terminals SLN± and E1 during shift
change.
AT±82±
A304E (1UZ±FE) AUTOMATIC TRANSMISSION TROUBLESHOOTING
WhereEverybodyKnowsYourName

OKNG
OKNG
OKNG
INSPECTION PROCEDURE
1Main throttle position signal check.
C
OK
Hint
PTurn ignition switch ON (Do not start the engine).
Check voltage at the terminal T
T of the DLC2 while grad-
ually depressing the accelerator pedal from the fully
closed position to the fully opened position.
Voltage changes from 0 V to 8 V by stages.
Do not depress the brake pedal during this test. The
voltage will stay at 0 V if depressed.
Proceed to next circuit inspection shown on matrix chart
(See page AT±66).
2Check throttle position sensor.
See engine troubleshooting section in EG section.
Replace throttle position sensor.
3Check harness and connector between ECM and throttle position sensor (S\
ee page IN±33).
Repair or replace harness or connector.
Check and replace ECM.
±
A304E (1UZ±FE) AUTOMATIC TRANSMISSION TROUBLESHOOTINGAT±103
WhereEverybodyKnowsYourName

IN±33
WIRING DIAGRAM
TT Terminal Circuit
CIRCUIT DESCRIPTION
Checks of ECM input and output signals related to the throttle position sensor\
brakes, shift position and
other circuits can be performed by measuring the voltages at terminal T
T of the DLC1.
DIAGNOSTIC CHARTDIAGNOSTIC CHART
AT±120±
A304E (1UZ±FE) AUTOMATIC TRANSMISSION TROUBLESHOOTING
WhereEverybodyKnowsYourName

(STOP LIGHT SYSTEM)
DESCRIPTION ± Stoplight System
The component parts of this system and their function are as shown in the f\
ollowing table.
 Parts Name\
 \
Function
 

Stop Light Switch
\
 
\

\

Creates a closed circuit for current from the STOP fuse when the brake pedal is depressed,
thus turning on the stop lights.
 


Light Failure Sen-
sor\
 
\

\

This sensor senses when a bulb in rear combination light is burnt out an\
d lights up a warning
light.
PARTS LOCATION ± Stoplight System
±
BODY ELECTRICAL SYSTEM Lighting SystemBE±59
WhereEverybodyKnowsYourName

ConnectionCheck forTester connectionConditionSpecified value
A19 A15Trip switch A/BPushContinuity
Trip switchContinuity
A19±A15Trip switch A/BFreeNo continuityTrip switchContinuity
A20 A15Trip switch RESETPushContinuityA20±A15Trip switch RESETFreeNo continuity
DOME
FuseVoltageA11±GroundConstantBattery positive voltage
Speed
SVoltageA13 A15
Ignition
switch
*3 Revolve propeller shaft0V
11 V
SensorVoltageA13±A15switch
ON*3 Stop propeller shaft0V or 11V
C1±GroundPBattery positive voltage
C2±GroundIgnitionRBattery positive voltage
Neutral start
it hVoltageC3±Ground
Ignition
switch
ON andNBattery positive voltageswitchVoltageC4±GroundON and
shift leverDBattery positive voltage
C5±Ground
shift lever
position2Battery positive voltage
C16±Ground
osition
LBattery positive voltage
O/D OFFContinuityC18 GroundO/D OFF switchONContinuity
SwitchContinuityC18±GroundO/D OFF switchOFFNo continuity
AlternatorContinuityC15±GroundEngine stopContinuity
ºLº terminalVoltageC14±GroundEngine runningBattery positive voltage
FuelContinuityA7 GroundFuel remainderFullNo continuity
SenderContinuityA7±GroundFuel remainderEmptyContinuity
GaugeFull, Approx. 79.3 mm
(3.12 in.)Approx. 6

ResistanceA8±C8Float
position1/2, Approx. 193.1 mm
(76.0 in.)Approx. 32.5

Empty, Approx. 308.1 mm
(12.13 in.)Approx. 97

*Window
washer level
ContinuityB9±GroundON (float down)Continuitywasher level
warning
switchContinuityB9 Ground
(Canada)OFF (float up)No continuity
Brake fluidBrake fluid levelON (float down)Continuity
Level warning
Brake fluid level
warning SWOFF (float up)No continuity
SW and
Parking brake
SW
ContinuityC13±GroundParking brake
ON (Depress the Ped-
al))Continuity
SWParking brake
SWOFF (Release the Ped-
al)No continuity
Low oil
PressureContinuityC19 GroundEngine condition
RunningNo continuity
Pressure
Warning SWContinuityC19±GroundEngine conditionStopContinuity
Door courtesyContinuityC12 GroundDriver's andOpen (ON)Continuityy
SwitchContinuityC12±GroundDriver s and
passenger's doorClosed (OFF)No continuity
IGN fuseVoltageC14 GroundIgnition switchONBattery positive voltageVoltageC14±GroundIgnition switchLOCK or ACCNo voltage
CIG fuseVoltageA6 GroundIgnition switchACC or ONBattery positive voltageVoltageA6±GroundIgnition switchLOCK or STARTNo voltage
BE±107±
BODY ELECTRICAL SYSTEM Combination Meter
WhereEverybodyKnowsYourName

TROUBLESHOOTING
How to proceed with troubleshooting
Perform troubleshooting in accordance with the procedure on the followin\
g page.

CUSTOMER PROBLEM ANALYSIS
Using the customer problem analysis check sheet for reference, ask the c\
ustomer in as much detail as
possible about the problem.
CHECK AND CLEAR THE DIAGNOSTIC TROUBLE CODES (PRECHECK)
If the TRAC indicator light lights up, and the TRAC control does not ope\
rate, the ECU stores diagnostic
trouble codes corresponding to the problem in memory.
Before confirming the trouble, first check the diagnostic trouble code for any\
malfunction codes stored in
memory. When there are malfunction codes, make a note of them, then clear them and proceed to ª 
Problem Symptom Confirmationº.
 PROBLEM SYMPTOM CONFIRMATION,  SYMPTOM SIMULATION
Confirm the problem symptoms. If the problem does not reoccur, simulate the problem by initially checking
the circuits indicated by the diagnostic trouble code in step , using ªProblem simulation methodº.
 DIAGNOSTIC TROUBLE CODE CHECK
Check the diagnostic trouble codes. If a malfunction code is output, proceed \
to ª  Diagnostic Trouble
Code Chartº.
If the normal code is output, proceed to ª  Problem Symptoms Chartº.
Be sure to proceed to ª  diagnostic Trouble Code Chartº after steps and  are completed.
If troubleshooting is attempted only by following the malfunction code sto\
red in the memory, errors could
be made in the diagnosis.
 DIAGNOSTIC TROUBLE CODE CHART
If a malfunction code is confirmed in the diagnostic trouble code check,\
proceed to the inspection proce-
dure indicated by the matrix chart for each diagnostic trouble code.
 PROBLEM SYMPTOMS CHART
If the normal code is confirmed in the diagnostic trouble code check, perf\
orm inspection in accordance with
the inspection order in the problem symptoms chart.
 CIRCUIT INSPECTION
Proceed with diagnosis of each circuit in accordance with the inspection\
order confirmed in  and .
Determine whether the cause of the problem is in the sensor, actuators, wire harness and connectors or
the ECU.
\b SENSOR CHECK
Use the ABS warning light to check if each of the signals from speed sensors is \
being input correctly to
the ECU. Instructions for this check are given in the circuit inspection\
.
[10] REPAIRS After the cause of the problem is located, perform repairs by following the i\
nspection and replacement pro-
cedures in this manual.
[11] CONFIRMATION TEST
After completing repairs, confirm not only that the malfunction is eliminated\
, but also conduct a test drive
to make sure the entire TRAC system is operating correctly. And also check the ABS is operating correctly.
BR±166
±
BRAKE SYSTEM TRACTION CONTROL SYSTEM (TRAC)
WhereEverybodyKnowsYourName

PROBLEM SYMPTOMS CHART
If a normal code is displayed during the diagnostic trouble code check but\
the problem still occurs, check
the circuits for each problem symptom in the order given in the table below\
and proceed to the page for
troubleshooting.
 Symptoms\
 \
Inspection Circuit See page
 


TRAC does not oper-
ate.\
 
\

\

Only when 1.~5. are all normal and the problem is still occurring, repla\
ce
the TRAC ECU. 

BR±170
 


\
 
\

\

1. Check the diagnostic trouble code, reconfirming that the normal code \
is
output. 


BR±192
 \
 \
2. IG Power Source Circuit. BR±228
 


\
 
\

\
3. Check the hydraulic circuit for leakage. 

BR±190
 \
 \
4. Speed Sensor Circuit. 
 \
 \
5. Park/neutral position switch circuit. 
 




TRAC indicator light
abnormal.\
 
\


\

\

1. TRAC Indicator Light Circuit.
2. TRAC ECU. 




BR±224
 


TRAC OFF indicator
light abnormal.\
 
\

\

Only when 1. and 2. are all normal and the problem is still occurring, r\
e-
place the TRAC ECU. 


BR±222
 \
 \
1. TRAC OFF indicator Light Circuit. 
 \
 \
2. TRAC cut switch circuit. 
 








Diagnostic trouble
code check cannot
be performed.\
 
\


\


\


\

\

Only when 1. and 2. are all normal and the problem is still occurring, r\
e-
place the TRAC ECU.
1. TRAC Indicator Light Circuit.
2. Tc terminal Circuit. 








BR±224
BR±226
±
BRAKE SYSTEM TRACTION CONTROL SYSTEM (TRAC)BR±173
WhereEverybodyKnowsYourName