brake sensor LEXUS SC400 1991 Service Service Manual

TORQUE SPECIFICATIONS
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Part tightened NVm kgf Vcm ft Vlbf
 No.1 idler pulley X Cylinder block  34 350 25
No.2 idler pulley X Cylinder block3435025 Hydraulic pump X Cylinder block 12 mm head 16 160 12  14 mm head 30 310 22
 Crankshaft pulley X Crankshaft  245 2,500 181
Camshaft timing pulley X Camshaft1081,10080 Timing belt tensioner X Oil pump  26 270 20 Spark plug X Cylinder head  18 180 13
 Drive belt tensioner X Cylinder block  16 160 12
Alternator X Alternator bracket3738027 Alternator X Cylinder block  37 380 27 Distributor housing X Cylinder head  18 185 13
 Distributor rotor X Distributor housing   3.8 39  34 in. Vlbf
Distributor cap X Camshaft timing pulley 3.839 34 in. Vlbf\
 \
RH No.2 timing belt cover X Cylinder block (for 12 mm head) 16 160 12 Drive belt idler pulley X Hydraulic pump  37 380 27
 A/C compressor X Hydraulic pump  49 500 36
A/C compressor X Cylinder block4950036 A/C compressor stay X Oil filter bracket  29 300 22 Exhaust manifold X Cylinder head  39 400 29
 Main oxygen sensor X Exhaust manifold  44 450 33
Cylinder head X Cylinder block1st3940029  2nd Turn 90 5  
 Camshaft bearing cap X Cylinder head  16 160 12
 Cylinder head cover X Cylinder head   5.9 60  52 in. Vlbf
Engine hanger X Cylinder head3738027 EGR pipe X Exhaust manifold  18 185 13 Rear water by±pass joint X Cylinder head  18 185 13
 Front water by±pass joint X Cylinder head  18 185 13
Intake manifold X Cylinder head1818513 Delivery pipe X Intake manifold  18 185 13\
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Fuel return pipe X RH delivery pipe(for union bolt) 35 360 26
 Fuel inlet hose X LH delivery pipe  39 400 29
for SST3334024 Cold start injector X Air intake chamber   7.8 80  69 in. Vlbf Air intake chamber X Intake manifold  18 185 13
 EGR pipe X Air intake chamber  18 185 13
EGR pipe X RH cylinder head1818513 Cold start injector tube X RH delivery pipe  15 150 11 Brake booster union X Air intake chamber  29 300 22
 Throttle body X Air intake chamber  18 185 13
ISC valve X Air intake chamber1818513 EGR valve adapter X Air intake chamber  18 185 13 EGR valve X EGR valve adapter  18 185 13
 Timing belt rear plate X Cylinder head   7.8 80  69 in. Vlbf
Water inlet housing X Water pump1818513\
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Catalytic converter (main) X Exhaust manifold 62 630 46\
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Catalytic converter (main) X Front exhaust pipe 43 440 32
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Front exhaust pipe support bracket X Transmission 43 440 32
PS pump X RH cylinder headBolt3940029  Nut 43 440 32 Main bearing cap X Cylinder block Nut 1st 27 275 20
  2nd Turn 90 5  
Bolt4950036
±
ENGINE MECHANICAL Service SpecificationsEM±181
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TERMINAL OF ECU
TILT & TELESCOPIC ECU
 




Terminal
No.
 




Symbol
 




Terminal Name
 




Terminal
No.
 




Symbol
 




Terminal Name
 T9±1 Si Serial In T9±16 MSW Manual Switch
 2 DSW Door Courtesy Switch 17 Vc Sensor Power Source
 3 M1 Return Switch 1 18 ECU±B Power Source 

4
 

ASW
 

Auto Switch
 

T10± 1
 

IG
 

Ignition Switch
 5 E1 Sensor Ground 2 Te M+ Telescopic Contracted
 6 Te S Telescopic Sensor 3 TiM± Tilt Down
 
7 
TiS 
Tilt Sensor 
4 
+B 
Power Source 

8
 

ECU±E
 

Ground
 

6
 

P
 

Park/Neutral Position Switch
 9 So Serial Out 6 P Parking Brake Switch*
 10 UWSW Unlock Warning Switch 7 GND Ground 

11 

MRY 

Memory Switch 

10 

TiM+ 

Tilt Up
 12 M2 Return Switch 2 11 TiM± Telescopic Extended
*
SC300 (M/T) Models
SR±48
±
STEERING STEERING COLUMN
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TORQUE SPECIFICATIONS
SA0WG±03
(FRONT)
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Part tightened NVm kgf Vcm ft Vlbf
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Hub nut 103 1,050 76
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Front and rear adjusting cam bolt 226 2,300 166
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Axle hub lock nut 199 2,030 147
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Lower ball joint X Steering knuckle 125 1,270 92
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Tie rod end X Steering knuckle 49 500 36
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Steering knuckle X Upper suspension arm 103 1,050 76
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Lower ball foint X Lower suspension arm 127 1,300 94
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Disc brake caliper X Steering knuckle 11 8 1,200 87
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Speed sensor set bolt 103 80 76 in. Vlbf
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Front shock absorber X Body 35 360 26
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Front shock absorber X Lower suspension arm 143 1,460 106
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Upper suspension arm mounting nut 164 1,670 121
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Piston rod lock nut 29 300 22
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Stabilizer link X Lower suspension arm 74 750 54
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Stabilizer link X Stabilizer bar 74 750 54
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Stabilizer bar bracket X Body 18 180 13
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Steering knuckle X Disc brake dust cover 19 195 14
(REAR)
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Part tightened N Vm kgf Vcm ft Vlbf
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Shock absorber X Lower suspension arm 143 1,460 106\
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Upper arm X Body 164 1,670 271\
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Rear axle carrier X Brake caliper 104 1,065 77\
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No. 1 lower arm X Rear axle carrier 59 600 43\
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No. 1 lower arm X Body 184 1,880 136
\
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No. 2 lower arm X Rear axle carrier 150 1,525 11 0
\
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No. 2 lower arm X Body 184 1,880 136
\
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Strut rod X Rear axle carrier 184 1,880 136
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Strut rod X Body 184 1,880 136
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Rear drive shaft X Axle hub 289 2,950 213
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Upper ball joint X Rear axle carrier 109 1,110 80
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Parking brake backing plate X Rear axle carrier2626019\
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Rear drive shaft X Differential 83 850 64\
 
\

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Differential mounting bolt \
Front
Rear 

147
142 

1,500
1,450 

108
105
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Differential carrier cover set bolt 47 475 34
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Suspension support X Body 27 280 20
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Suspension support X Shock absorber rod 27 280 20
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Stabilizer bar link nut 74 750 54
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Stabilizer bar bushing retainer bolt 28 290 21
±
SUSPENSION AND AXLE SERVICE SPECIFICATIONSSA±129
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STEERING KNUCKLE WITH AXLE HUB
REMOVAL
SA01Y±08
1. JACK UP VEHICLE AND REMOVE FRONT WHEEL
2. REMOVE FRONT BRAKE CALIPER AND BRAKE DISC
(a) Remove the 2 bolts and remove the brake caliper from thesteering knuckle.
(b) Hang up the brake caliper using wire, etc.
(c) Place matchmarks on the brake disc and axle hub.
(d) Remove the 2 screws and remove the brake disc.
3. REMOVE ABS SPEED SENSOR FROM STEERING KNUCKLE
Remove the bolt and disconnect the sensor from the steering
knuckle.
4. CHECK BACKLASH IN BEARING SHAFT DIRECTION Place the dial indicator near the center of the axle hub and
check the backlash in the bearing shaft direction.
Maximum:
0.05 mm (0.0020 in.)
If greater than the specified maximum, replace the bearing.
±
SUSPENSION AND AXLE FRONT AXLE HUBSA±17
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FRONT AXLE HUB DISASSEMBLY
SA0RL±04
1. REMOVE HUB BEARING CAPUsing a screwdriver, remove the hub bearing cap from the
steering knuckle.
2. REMOVE FRONT AXLE HUB LOCK NUT AND ABS SPEED SENSOR ROTOR
(a) Clamp the axle hub in a soft jaw vise.
HINT: Close vise until it holds hub bolt do not tighten further.
(b) Using a hammer and chisel, loosen the staked part of the lock
nut and remove it.
(c) Remove the sensor rotor.
NOTICE: Take care not to scratch the serrations of the sensor
rotor.
3. REMOVE AXLE SHAFT FROM STEERING KNUCKLE
(a) Remove the 4 bolts and shift the brake dust cover toward the hub side (outside).
(b) Using SST, remove the axle shaft from the steering knuckle. SST 09950±20017
±
SUSPENSION AND AXLE FRONT AXLE HUBSA±19
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5. CONNECT ABS SPEED SENSOR TO STEERINGKNUCKLE
Connect the sensor to the steering knuckle with the bolt.
Torque: 7.8 N Vm (80 kgf Vcm, 69 in. Vlbf)
6. INSTALL FRONT WHEEL AND LOWER VEHICLE
Torque: 103 N Vm (1,050 kgf Vcm, 76 ft Vlbf)
7. CHECK FRONT WHEEL ALIGNMENT
(See page SA±5)
FRONT WHEEL HUB BOLT
REPLACEMENT
SA1A1±01
1. JACK UP VEHICLE AND REMOVE FRONT WHEEL
2. REMOVE FRONT BRAKE CALIPER AND DISC
(See page SA±30)
3. REMOVE HUB BOLT Using SST, remove the hub bolt.
SST 09628±10011
4. INSTALL HUB BOLT Install a washer and nut to the bolt, as shown in the illustra-
tion, and install a new hub bolt by torquing the nut.
5. INSTALL FRONT BRAKE DISC AND CALIPER (See page SA±36)
6. INSTALL FRONT WHEEL AND LOWER VEHICLE
Torque: 103 N Vm (1,050 kgf Vcm, 76 ft Vlbf)
SA±24±
SUSPENSION AND AXLE FRONT AXLE HUB
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FRONT SHOCK ABSORBER REMOVAL
SA0RN±04
1. JACK UP VEHICLE AND REMOVE FRONT WHEEL
2. REMOVE BRAKE CALIPER
(a) Remove the 2 bolts and caliper from the steering knuckle.
(b) Hang up the brake caliper using wire, etc.
3. REMOVE FRONT FENDER SPLUSH SHIELD
4. LH side only:MOVE WASHER TANK
(a) Remove the bolt.
(b) Remove the bolt and move the washer tank away from the body.
5. DISCONNECT ABS SPEED SENSOR AND WIRE HARNESS
(a) Remove the bolt and disconnect the speed sensor from the
steering knuckle.
SA±28
±
SUSPENSION AND AXLE FRONT SUSPENSION
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UPPER SUSPENSION ARM REMOVAL
SA1A2±01
1. JACK UP VEHICLE AND REMOVE FRONT WHEEL
2. REMOVE FRONT BRAKE CALIPER AND DISC
(a) Remove the 2 bolts and brake caliper from the steeringknuckle.
(b) Hang up the caliper using wire, etc.
3. REMOVE FRONT FENDER SPLASH SHIELD
4. LH side only: MOVE WASHER TANK
(a) Loosen the bolt.
(b) Remove the bolt and move the washer tank away from the body.
5. REMOVE ABS SPEED SENSOR AND WIRE HARNESS CLAMP
(a) Remove the bolt and disconnect the speed sensor from the
steering knuckle.
SA±36
±
SUSPENSION AND AXLE FRONT SUSPENSION
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5. REMOVE DRIVE SHAFT LOCK NUT
(a) Install the brake disc and caliper.
(b) Remove the cotter pin and lock cap.
(c) While applying the brakes, remove the nut.
(d) Remove the brake caliper and disc.
6. REMOVE DRIVE SHAFT(See page SA±66)
7. REMOVE PARKING BRAKE SHOE
(See page BR±44)
8. REMOVE ABS SPEED SENSOR Remove the bolt and ABS speed sensor.
9. REMOVE REAR AXLE HUB WITH CARRIER
(a) Remove the 2 bolts.
(b) Remove the 2 bolts.
(c) Remove the hexagon bolt.
±
SUSPENSION AND AXLE REAR AXLE HUBSA±53
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(i) Install the 2 bolts.
Torque: 7.8 NVm (80 kgf Vcm, 69 in. Vlbf)
2. INSTALL PARKING BRAKE SHOE
(See page BR±44)
3. INSTALL ABS SPEED SENSOR Install the sensor to the axle carrier with the bolt.
Torque: 7.8 N Vm (80 kgf Vcm, 69 in. Vlbf)
4. INSTALL DRIVE SHAFT
(See page SA±67)
5. INSTALL BRAKE DISC AND BRAKE CALIPER
(a) Align the matchmarks and install the brake disc.
(b) Install the brake caliper with the 2 bolts.
Torque: 104 N Vm (1,065 kgf Vcm, 77 ft Vlbf)
6. INSTALL DRIVE SHAFT LOCK NUT
(a) Torque the nut while applying the brakes.
Torque: 289 N Vm (2,950 kgf Vcm, 213 ft Vlbf)
(b) Install the lock cap and a new cotter pin.
SA±60
±
SUSPENSION AND AXLE REAR AXLE HUB
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