engine coolant LINCOLN AVIATOR 2003 User Guide
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cooling system must be drained and refilled with a 50/50 mixture of
engine coolant and distilled water as soon as possible. Water alone
(without engine coolant) can cause engine damage from corrosion,
overheating or freezing.
•Do not usealcohol, methanol, brine, extra inhibitors or additives in
the coolant system. These can cause engine damage.
•Do not mix with recycled coolant unless from a Ford-approved
recycling process (seeUse of Recycled engine coolantsection).
Adding engine coolant
Only a qualified technician should add engine coolant to your
vehicle.If the coolant level is LOW or if there are any coolant system
problems, contact you local Lincoln dealer.
Do not put engine coolant in the windshield washer fluid
container. If sprayed on the windshield, engine coolant could
make it difficult to see through the windshield.
Do not add engine coolant when the engine is hot. Steam and
scalding liquids released from a hot cooling system can burn you
badly. Also, you can be burned if you spill coolant on hot engine parts.
Recycled engine coolant
•Motorcraft Premium Engine Coolant (green-colored):For
vehicles equipped with this coolant, use only recycled engine coolant
produced by a Ford Motor Company approved process and meeting
specification ESE-M97B44–A.
•Motorcraft Premium Gold Engine Coolant yellow-colored):For
vehicles equipped with this coolant, do NOT use recycled engine
coolant since a Ford Motor Company approved recycling process is
not yet available.
Follow your community’s regulations and standards for disposing
and recycling of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle’s cooling system can hold, refer
toRefill capacitiesin this chapter.
Severe climates
If you drive in extremely cold (less than –36° C [–34° F]) or extremely
hot climates, it may be necessary to adjust the coolant concentration
levels.
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•Extreme cold:increase the coolant concentration above 50%.
NEVER increase the coolant concentration above 60%.
•Extreme hot:it is acceptable to decrease the coolant concentration
below 50%.NEVER decrease the coolant concentration below
40%.
The coolant concentration in severe climates must always be
between 40% and 60%.Coolant concentrations not within the
40%-60% range may cause engine damage.
Refer to the chart on the coolant container to ensure the coolant
concentration in your vehicle will provide adequate protection at the
temperatures in which you drive.
What you should know about fail-safe cooling
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe” distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The
and thesymbol
will illuminate.
•The “Service Engine Soon”
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature:
•The engine will completely shut down.
•Steering and braking effort will increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
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254
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When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir capwhile the engine is
running or hot.
5. Restart the engine and take your vehicle to a service facility.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to a
service facility as soon as possible.
WHATYOU SHOULD KNOW ABOUTAUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel capto disengage in a collision, which may result in possible
personal injury.
Automotive fuels can cause serious injury or death if misused or
mishandled.
Maintenance and Specifications
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1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in
small amounts, continuously
checking the level until it reaches
the range between the MIN and
MAX lines. Be sure to put the cap
back on the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will dropslowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lampare within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
The automatic transmission does not have a transmission fluid dipstick.
Maintenance and Specifications
265
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Fluid Ford Part
NameApplication Capacity
Fuel tank N/A All 85.2L
(22.5 gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill between the
MIN and MAX
lines on
reservoir
Transmission
fluid
1Motorcraft
MERCONV
AT FAutomatic
transmissions
only.10.4L
(11.4 quarts)2
Transfer case Motorcraft
MERCONAT FAWD 1.25L
(1.3 quarts)
4WD 1.4L
(1.5 quarts)
Engine coolant
3Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.6L 19.0L
(20.1 quarts)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4/AWD
vehicles1.3L
(1.4 quarts)
Rear axle
lubricant
4Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantConventional
Axle1.7L
(3.5 pints)
Maintenance and Specifications
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LUBRICANTSPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayXG-4 or
F5AZ-19G209-AAESR-M1C159-A
Brake fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1ESA-M6C25-A,
DOT 3
Driveshaft, slip
spline, universal
jointsMotorcraft
Premium Long
Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4-A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-
M97B51-A1
Engine oilMotorcraft SAE
5W20 Premium
Synthetic Blend
Motor OilXO -5W20-QSPWSS-M2C153-H
with API
Certification
Mark
Maintenance and Specifications
273
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A
ABS (see Brakes) .....................168
Accessory delay ..........................73
Air bag supplemental
restraint system ........143–144, 147
and child safety seats ............145
description ......................144, 147
disposal ....................................151
driver air bag ..................146, 148
indicator light ...................12, 150
operation .........................146, 148
passenger air bag ...........146, 148
side air bag ..............................147
Air cleaner filter .......................270
Air conditioning ..........................41
auxiliary heater and air
conditioner ................................47
All Wheel Drive (AWD),
driving off road .........................181
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................251
Anti-lock brake system
(see Brakes) ......................168–169
Anti-theft system ......................117
arming the system ..................117
disarming a triggered
system .....................................118
Audio system (see Radio) ...18, 27
Automatic transmission
driving an automatic
overdrive .................................176
fluid, adding ............................265
fluid, checking ........................265
fluid, refill capacities ..............270
fluid, specification ..................275
Auxiliary power point .................69Axle
lubricant
specifications ..................273, 275
refill capacities ........................270
B
Battery .......................................249
acid, treating emergencies .....249
charging system warning
light ............................................12
jumping a disabled battery ....219
maintenance-free ....................249
replacement, specifications ...270
servicing ..................................249
BeltMinder .................................139
Brakes ........................................167
anti-lock ...........................168–169
anti-lock brake system
(ABS) warning light .........12, 169
brake warning light ..................11
fluid, checking and adding ....265
fluid, refill capacities ..............270
fluid, specifications .........273, 275
lubricant
specifications ..................273, 275
parking ....................................169
shift interlock ..........................174
Bulbs ............................................56
C
Calculating load ........................193
Capacities for refilling fluids ....270
Cargo cover ...............................102
CD-single premium .....................18
Cell phone use ............................98
Certification Label ....................276
Changing a tire .........................211
Index
281
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Child safety restraints ..............151
child safety belts ....................151
Child safety seats ......................154
attaching with tether straps ..159
in front seat ............................156
in rear seat ..............................156
Cleaning your vehicle
engine compartment ..............237
instrument panel ....................239
interior .............................239–240
interior trim ............................240
plastic parts ............................238
washing ....................................236
waxing .....................................236
wheels ......................................237
wiper blades ............................238
Clock ................................27, 38, 69
Compass, electronic
set zone adjustment .................87
Console ........................................99
overhead ..............................67–68
rear ............................................99
Controls
power seat ...............................123
steering column ........................80
Coolant
checking and adding ..............251
coolant temperature light ........13
refill capacities ................253, 270
specifications ..................273, 275
Cruise control
(see Speed control) ....................76
Customer Assistance ................200
Ford accessories for
your vehicle ....................241, 278
Ford Extended Service
Plan ..........................................228
Getting assistance outside
the U.S. and Canada ..............232Getting roadside assistance ...200
Getting the service
you need .................................226
Ordering additional
owner’s literature ...................233
The Dispute Settlement
Board .......................................229
Utilizing the Mediation/
Arbitration Program ...............232
D
Daytime running lamps
(see Lamps) ................................52
Defrost
rear window ..............................49
Dipstick
automatic transmission
fluid ..........................................265
engine oil .................................245
Doors
door ajar warning .....................14
lubricant specifications ..........273
Driving under special
conditions ..........................184, 187
sand .........................................186
snow and ice ...........................188
through water .................186, 190
Dual automatic temperature
control (DATC) ...........................41
E
Electronic message center .........86
Emergencies, roadside
jump-starting ..........................219
Emission control system ..........263
Engine ........................................275
check engine/service engine
soon light ..................................10
Index
282
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cleaning ...................................237
coolant .....................................251
fail-safe coolant ......................254
idle speed control ...................249
lubrication
specifications ..................273, 275
refill capacities ........................270
service points ..........................244
starting after a collision .........201
Engine block heater .................167
Engine oil ..................................245
change oil soon warning,
message center .......................245
checking and adding ..............245
dipstick ....................................245
filter, specifications ........248, 270
recommendations ...................248
refill capacities ........................270
specifications ..................273, 275
Exhaust fumes ..........................167
F
Fail safe cooling ........................254
Floor mats ...................................99
Fluid capacities .........................270
Foglamps .....................................50
Four-Wheel Drive vehicles
driving off road .......................183
indicator light ...........................14
preparing to drive your
vehicle .....................................173
Fuel ............................................255
calculating fuel
economy ............................88, 260
cap...........................................257
capacity ...................................270
choosing the right fuel ...........258
comparisons with EPA fuel
economy estimates .................262detergent in fuel .....................259
filling your vehicle
with fuel ..................255, 257, 260
filter, specifications ........259, 270
fuel pump shut-off switch .....201
gauge .........................................16
improving fuel economy ........260
octane rating ...................258, 275
quality ......................................258
running out of fuel .................259
safety information relating
to automotive fuels ................255
Fuses ..................................202–203
G
Garage door opener ....................82
Gas cap(see Fuel cap) ............257
Gas mileage
(see Fuel economy) .................260
Gauges .........................................15
engine coolant temperature
gauge .........................................15
fuel gauge ..................................16
odometer ...................................16
speedometer .............................16
tachometer ................................17
tripodometer ............................17
GAWR (Gross Axle
Weight Rating) ..........................191
calculating ...............................193
definition .................................191
driving with a heavy load ......191
location ....................................191
GVWR (Gross Vehicle
Weight Rating) ..........................191
calculating .......................191, 193
definition .................................191
driving with a heavy load ......191
location ....................................191
Index
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H
Hazard flashers .........................201
Head restraints .........................121
Headlamps ...................................50
aiming ........................................53
autolampsystem .......................50
bulb specifications ....................56
daytime running lights .............52
high beam ...........................14, 52
replacing bulbs .........................58
turning on and off ....................50
warning chime ..........................14
Heating
heating and air conditioning
system .......................................41
HomeLink universal
transceiver (see Garage door
opener) ............................82, 84–85
I
Ignition ...............................164, 275
Infant seats
(see Safety seats) .....................154
Inspection/maintenance (I/M)
testing ........................................264
Instrument panel
cleaning ...................................239
cluster ........................................10
lighting uppanel and interior .53
J
Jack ....................................211, 213
positioning .......................211, 215
storage .............................211, 213
Jump-starting your vehicle ......219K
Keyless entry system
locking and unlocking doors ..113
programming entry code .......111
Keys ...................................114–116
key in ignition chime ...............14
positions of the ignition .........164
L
Lamps
autolampsystem .......................50
bulb replacement
specifications chart ..................56
cargo lamps ...............................53
daytime running light ...............52
fog lamps ...................................50
headlamps .................................50
instrument panel, dimming .....53
interior lamps .....................55, 57
replacing bulbs .......56, 58, 60–63
Lane change indicator
(see Turn signal) ........................55
Liftgate ..............................100, 105
Lights, warning and indicator ....10
AdvanceTrac .............................13
air bag ........................................12
anti-lock brakes (ABS) ....12, 169
brake ..........................................11
charging system ........................12
cruise indicator .........................13
high beam .................................14
low coolant ................................13
oil pressure ...............................13
overdrive off ..............................14
safety belt .................................12
service engine soon ..................10
speed control ............................80
turn signal indicator .................13
Load limits .................................191
Index
284