engine MAZDA MODEL 6 2004 (in English) Repair Manual

7-13
In Case of an Emergency
Overheating
Form No. 8R29-EA-02I
5. Check the coolant level.
If it’s low, look for leaks in the radiator
hoses and connections, heater hoses
and connections, radiator, and water
pump.
If you find a leak or other damage, or if
coolant is still leaking, stop the engine
and call an Authorized Mazda Dealer.
If you find no problems, the engine is
cool, and no leaks are obvious, carefully
add coolant as required (page 8-13).
Coolant reservoir
Cooling system cap2.3-liter engine
3.0-liter engine
Cooling
system cap
Coolant reservoir
Cooling System Caps:When the engine and radiator are
hot, scalding coolant and steam may
shoot out under pressure and cause
serious injury. Don’t remove either
cooling system cap when the engine
and radiator are hot.
If the engine continues to overheat or
frequently overheats, have the cooling
system inspected. The engine could be
seriously damaged unless repairs are
made.
WARNING
CAUTION
shuseizumi_J56J_8R29_EA_02I.book Page 13 Saturday, September 7, 2002 12:58 PM

7-14
In Case of an Emergency
Form No. 8R29-EA-02I
Emergency Starting
If the engine fails to start, it may be
flooded (excessive fuel in the engine).
Follow this procedure:
1. Depress the accelerator all the way and
hold it there.
2. Turn the ignition switch to the START
position and hold it there—for up to 10
seconds. If the engine starts, release the
key and accelerator immediately
because the engine will suddenly rev
up.
3. If the engine fails to start, crank it
without using the accelerator—for up
to 10 seconds.Jump-starting is dangerous if done
incorrectly. So follow the procedure
carefully. If you feel unsure about jump-
starting, we strongly recommend that you
have a competent service technician do
the work.
Starting a Flooded EngineJump-Starting
Battery-Related Explosion:Flames and sparks near open battery
cells are dangerous. Hydrogen gas,
produced during normal battery
operation, could ignite and cause the
battery to explode. An exploding
battery can cause serious burns and
injuries. Keep all flames, including
cigarettes, and sparks away from
open battery cells.
Low Fluid Level or Frozen Battery:
Jump-starting a frozen battery or one
with a low fluid level is dangerous. It
may rupture or explode, causing
serious injury.
Don’t jump-start a frozen battery or
one with a low fluid level.
Use only a 12 V booster system. You
can damage a 12 V starter, ignition
system, and other electrical parts
beyond repair with a 24 V power
supply (two 12 V batteries in series or
a 24 V motor generator set).
WARNING
CAUTION
shuseizumi_J56J_8R29_EA_02I.book Page 14 Saturday, September 7, 2002 12:58 PM

7-15
In Case of an Emergency
Emergency Starting
Form No. 8R29-EA-02I
1. Make sure the booster battery is 12 V
and that its negative terminal is
grounded.
2. If the booster battery is in another
vehicle, don’t allow the vehicles to
touch. Turn off the engine of the
vehicle with the booster battery and all
unnecessary electrical loads in both
vehicles.
3. Connect the jumper cables in the exact
sequence as in the illustration.
Connect one end of a cable to the
positive terminal on the discharged
battery (1).
Attach the other end to the positive
terminal on the booster battery (2).
Connect one end of the other cable
to the negative terminal of the
booster battery (3).
Connect the other end to a solid,
stationary, exposed metallic point
(for example, the strut mounting
bolt) away from the discharged
battery (4).4. Start the engine of the booster vehicle
and run it a few minutes. Then start the
engine of the other vehicle.
5. When finished, carefully disconnect
the cables in the reverse order
described in Step 3.
Booster battery Discharged
batteryJumper cables
Connect cables in
numerical order and
disconnect in reverse
order.
Connecting to Negative Terminal:Connecting the end of the second
cable to the negative ( ) terminal of
the discharged battery is dangerous.
A spark could cause the gas around
the battery to explode and injure
someone. Connect the cable to a point
away from the battery.
Connecting Jumper Cable to a
Moving Part:Connecting a jumper cable near or to
a moving parts (cooling fans, belts) is
dangerous. The cable could get
caught when the engine starts and
cause serious injury. Never connect a
jumper cable to or near any part that
moves.
WARNING
shuseizumi_J56J_8R29_EA_02I.book Page 15 Saturday, September 7, 2002 12:58 PM

7-16
In Case of an Emergency
Emergency Starting
Form No. 8R29-EA-02I
Yo u c a n’t start a vehicle with an automatic
transaxle by pushing it.
Push-Starting
Towing a Vehicle to Start It:Towing a vehicle to start it is
dangerous. The vehicle being towed
could surge forward when its engine
starts, causing the two vehicles to
collide. The occupants could be
injured. Never tow a vehicle to start it.
You shouldn’t push-start a vehicle that
has a manual transaxle. It can damage
the emission control system.
WARNING
CAUTION
shuseizumi_J56J_8R29_EA_02I.book Page 16 Saturday, September 7, 2002 12:58 PM

8-1
Form No. 8R29-EA-02I
8Maintenance and Care
How to keep your Mazda in top condition.
Introduction
................................................................................... 8-2
Introduction ............................................................................... 8-2
Scheduled Maintenance
................................................................ 8-3
Scheduled Maintenance ............................................................. 8-3
Owner Maintenance
...................................................................... 8-7
Owner Maintenance Schedule ................................................... 8-7
Owner Maintenance Precautions ............................................... 8-8
Engine Compartment Overview ................................................ 8-9
Engine Oil ................................................................................ 8-10
Engine Coolant ........................................................................ 8-13
Brake/Clutch Fluid .................................................................. 8-15
Power Steering Fluid ............................................................... 8-17
Automatic transaxle Fluid (ATF) ............................................ 8-18
Washer Fluid ............................................................................ 8-19
Body Lubrication ..................................................................... 8-20
Air Filter .................................................................................. 8-20
Wiper Blades ........................................................................... 8-22
Battery ..................................................................................... 8-24
Tires ......................................................................................... 8-25
Light Bulbs .............................................................................. 8-29
Fuses ........................................................................................ 8-35
Appearance Care
......................................................................... 8-40
How to Minimize Environmental Paint Damage ..................... 8-40
Exterior Care ........................................................................... 8-42
Interior Care ............................................................................ 8-45
shuseizumi_J56J_8R29_EA_02I.book Page 1 Saturday, September 7, 2002 12:58 PM

8-4
Maintenance and Care
Scheduled Maintenance
Form No. 8R29-EA-02I

Schedule 1
I: Inspect and repair, clean, adjust, or replace if necessary.
R: Replace
L: Lubricate
ENGINE
COOLING SYSTEM
FUEL SYSTEM
IGNITION SYSTEM
CHASSIS and BODY
AIR CONDITIONER SYSTEM (if installed)
*1According to state/provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage/kilometer period to ensure long-term reliability. Maintenance Interval
(Number of months or
kilometers (miles),
whichever comes first)Months 6 12182430364248
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
Drive belts (tension) 2.3-liter engine
I
3.0-liter engine
II
Engine oil
RRRRRRRR
Engine oil filter
RRRRRRRR
Cooling system
II
Engine coolantReplace at first 168,000km (105,000miles) or 60 months ;
after that, every 48,000km (30,000miles) or 24 months
Air filter
R
Fuel lines and hoses
*1II
Hoses and tubes for emission*1I
Spark plugs
Replace every 120,000km (75,000miles)
Brake lines, hoses and connections
II
Disc brakes
IIII
Steering operation and linkages
II
Front suspension ball joints
II
Driveshaft dust boots
II
Bolts and nuts on chassis and body
II
Exhaust system heat shields
II
All locks and hinges
LLLLLLLL
Cabin air filter
Replace every 40,000km (25,000miles) or 24 months
shuseizumi_J56J_8R29_EA_02I.book Page 4 Saturday, September 7, 2002 12:58 PM

8-5
Maintenance and Care
Scheduled Maintenance
Form No. 8R29-EA-02I

Schedule 2
I: Inspect and repair, clean, adjust, or replace if necessary.
R:Replace
ENGINE
COOLING SYSTEM
FUEL SYSTEM
IGNITION SYSTEM
ELECTRICAL SYSTEM
*1According to state/provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage/kilometer period to ensure long-term reliability.
*2If the vehicle is operated under any of the following conditions, change the spark plugs every 96,000
km(60,000 miles) or shorter.
a)Repeated short-distance driving
b)Extended periods of idling or low-speed operation
c)Driving for long periods in cold temperatures or extremely humid climates
Maintenance Interval
(Number of months or
kilometers (miles),
whichever comes first)Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 16 24 32 40 48 56 64 72 80 88 96
×1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
Drive belts (tension) 2.3-liter engine
I
3.0-liter engine
II
Engine oilPuerto Rico
Replace every 5,000km (3,000miles) or 3 months
Others
RRRRRRRRRRRR
Engine oil filter
RRRRRRRRRRRR
Cooling system
II
Engine coolantReplace at first 168,000km (105,000miles) or 60 months ;
after that, every 48,000km (30,000miles) or 24 months
Engine coolant level
IIIIIIIIIIII
Air filterPuerto Rico
R
Others
R
Fuel lines and hoses
*1II
Hoses and tubes for emission*1I
Spark plugs USA
Replace every 96,000km (60,000miles)
Others
*2Replace every 120,000km (75,000miles)
Function of all lights
IIIIIIIIIIII
shuseizumi_J56J_8R29_EA_02I.book Page 5 Saturday, September 7, 2002 12:58 PM

8-7
Maintenance and Care
Form No. 8R29-EA-02I
Owner Maintenance
The owner or a qualified service technician should make these vehicle inspections at the
indicated intervals to ensure safe and dependable operation.
Bring any problem to the attention of an Authorized Mazda Dealer or qualified service
technician as soon as possible.

When Refueling
•
Brake and clutch fluid level (page 8-15)
•
Engine coolant level (page 8-13)
•
Engine oil level (page 8-10)
•
Washer fluid level (page 8-19)

At Least Monthly
•
Tire inflation pressures (page 8-25)

At Least Twice a Year (For Example, Every Spring and Fall)
•
Automatic transaxle fluid level (page 8-18)
•
Power steering fluid level (page 8-17)
You can do the following scheduled maintenance items if you have some mechanical
ability and a few basic tools and if you closely follow the directions in this manual.
•
Air filter (page 8-20)
•
Engine coolant (page 8-13)
•
Engine oil (page 8-10)
Owner Maintenance Schedule
shuseizumi_J56J_8R29_EA_02I.book Page 7 Saturday, September 7, 2002 12:58 PM

8-8
Maintenance and Care
Owner Maintenance
Form No. 8R29-EA-02I
Improper or incomplete service may result in problems. This section gives instructions
only for items that are easy to perform.
As explained in the Introduction (page 8-2), several procedure can be done only by a
qualified service technician with special tools.
Improper owner maintenance during the warranty period may affect warranty coverage.
For details, read the separate Mazda Warranty statement provided with the vehicle. If
you’re unsure about any servicing or maintenance procedure, have it done by an
Authorized Mazda Dealer.
There are strict environmental laws regarding the disposal of waste oil and fluids. Please
dispose of your waste properly and with due regard to the environment.
We recommend that you entrust the oil and fluid changes of your vehicle to an Authorized
Mazda Dealer.
Owner Maintenance Precautions
Maintenance Procedures:Performing maintenance work on a vehicle is dangerous if not done properly. You can
be seriously injured while performing some maintenance procedure. If you lack
sufficient knowledge and experience or the proper tools and equipment to do the
work, have it done by a qualified technician.
Running the Engine:
Working under the hood with the engine running is dangerous. It becomes even more
dangerous when you wear jewelry or loose clothing.
Either can become entangled in moving parts and result in injury.
Therefore, if you must run the engine while working under the hood, make certain
that you remove all jewelry (especially rings, bracelets, watches, and necklaces) and
all neckties, scarves, and similar loose clothing before getting near the engine or
cooling fan, with may turn on unexpectedly.
Electrical Fan and Engine Inspection:
Inspecting the engine with the ignition switch in the ON position is dangerous. The
cooling fan could come on unexpectedly even when the engine isn’t running. You
could be seriously injured by the fan. Turn the ignition switch off and remove the key
from the ignition switch when you inspect the engine.
WARNING
shuseizumi_J56J_8R29_EA_02I.book Page 8 Saturday, September 7, 2002 12:58 PM

8-9
Maintenance and Care
Owner Maintenance
Form No. 8R29-EA-02I
Engine Compartment Overview
Automatic transaxle fluid-level dipstick
(only for automatic transaxle)
Cooling system cap Power steering
fluid reservoirWindshield washer
fluid reservoir
Engine oil dipstickEngine oil-filler cap
Engine coolant
reservoirBattery
Fuse block
Air filter Brake/Clutch fluid reservoir
Automatic transaxle fluid-level dipstick
(only for automatic transaxle)
Engine oil-filler cap Cooling system cap
Power steering
fluid reservoir Windshield washer
fluid reservoir
Engine oil dipstick Engine coolant
reservoir
Battery
Fuse block
Air filter Brake/Clutch fluid reservoir 2.3-liter engine
3.0-liter engine
shuseizumi_J56J_8R29_EA_02I.book Page 9 Saturday, September 7, 2002 12:58 PM