lock MAZDA MODEL B4000 2003 Repair Manual

Working with the engine on
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
• Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N (Neutral).
2. Block the wheels.
Note: Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood release handle located under
the bottom of the instrument
panel near the steering column.
2. Go to the front of the vehicle and release the auxiliary latch
that is located under the front
center of the hood.
3. Lift the hood and support it with the prop rod.
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•4.0L SOHC V6 engine
SAE 5W-30
• Oil levels above the MAX mark may cause engine damage. Some oil
must be removed from the engine by a service technician.
7. Put the indicator back in and ensure it is fully seated.
Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine
oil in this chapter.
2. If the engine oil level is not within the normal range, add only certified engine oil of the recommended viscosity. Remove the engine
oil filler cap and use a funnel to pour the engine oil into the opening.
3. Recheck the engine oil level. Make sure the oil level is not above the MAX mark or the letter F in FULL on the engine oil level indicator
(dipstick).
4. Install the indicator and ensure it is fully seated.
5. Fully install the engine oil filler cap by turning the filler cap clockwise until three clicks can be heard.
To avoid possible oil loss, DO NOT operate the vehicle with the
engine oil level indicator and/or the engine oil filler cap removed.
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199

will not affect function or durability of the transmission. Over time the
adaptive learning process will fully update transmission operation to its
optimum shift feel.
If the battery has been disconnected or a new battery has been installed,
the clock and the preset radio stations must be reset once the battery is
reconnected.
•Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized
standards for disposal. Call your
local authorized recycling center
to find out more about recycling
automotive batteries.
ENGINE COOLANT
Checking engine coolant
Your engine’s cooling system has been factory-filled with a 50/50 mixture
of distilled water and Mazda Genuine Engine Coolant, or an equivalent
premium engine coolant that meets Mazda specification.
A 50/50 mixture of distilled water and Mazda Genuine Engine Coolant
provides:
• maximum cooling system efficiency.
• freeze protection down to -36° C (-34° F).
• boiling protection up to 129° C (265° F).
• protection against rust and other forms of corrosion.
• an accurate temperature readout from the engine coolant
gauge.
The engine coolant must be maintained at the correct fluid level
and concentration to work properly. If the engine coolant fluid
level and concentration is not maintained correctly, damage to
the engine and cooling system may result.
LEAD
RETURN
RECYCLE
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204

Plain water may be added in an emergency, but youmustreplace it with
a 50/50 mixture of engine coolant and distilled water as soon as possible.
Check the coolant level in the reservoir before you drive your vehicle the
next few times (with the engine cool). If necessary, add a 50/50
mixture of engine coolant and distilled water to the engine coolant
reservoir until the coolant level is at the “cold fill level” or within the
“cold fill range” as listed on the reservoir (depending upon application).
Have your dealer check the engine cooling system for leaks if you have
to add more than 1.0 liter (1.0 quart) of engine coolant per month.
WARNING: To avoid scalding hot steam or coolant from being
released from the engine cooling system, never remove the
reservoir cap while the engine is running or hot. Failure to
follow this warning may result in damage to the engine’s cooling
system and possible severe personal injury.
If you must remove the coolant cap, follow these steps to avoid personal
injury: 1. Before you remove the cap, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the cap. Slowly turn cap counterclockwise until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the cloth to turn it counterclockwise and remove the cap.
Recycled engine coolant
Not all coolant recycling processes produce coolant which meets Mazda
specification. Use of a recycled engine coolant which does not meet
Mazda specifications may harm engine and cooling system components.
Always dispose of used automotive fluids in a responsible manner.
Follow your community’s regulations and standards for recycling and
disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle’s cooling system can hold, refer
to Refill capacities in this chapter.
Fill your engine coolant reservoir as outlined in Adding engine coolant
in this chapter.
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WARNING: Flexible fuel components and standard unleaded
gasoline fuel components are not interchangeable. If your
vehicle is not serviced in accordance with flexible fuel vehicles
procedures, damage may occur and your warranty may be
invalidated.
WARNING: When refueling always shut the engine off and
never allow sparks or open flames near the filler neck. Never
smoke while refueling. Fuel vapor is extremely hazardous under
certain conditions. Care should be taken to avoid inhaling
excess fumes.
WARNING: The flow of fuel through a fuel pump nozzle can
produce static electricity, which can cause a fire if fuel is
pumped into an ungrounded fuel container.
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
• Place approved fuel container on
the ground.
• DO NOT fill a fuel container while
it is in the vehicle (including the
cargo area/pickup bed).
• Keep the fuel pump nozzle in contact with the fuel container while
filling.
• DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle: 1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it stops.
3. Pull to remove the cap from the fuel filler pipe.
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4. To install the cap, align the tabs on the cap with the notches on thefiller pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
“Check Fuel Cap” illuminates when the ignition is turned to the ON
position to ensure your bulb is working. When this light turns on, check
the fuel filler cap. Continuing to operate the vehicle with the Check Fuel
Cap light on, can activate the Service Engine Soon warning. When the
fuel filler cap is properly re-installed, the light(s) will turn off after a
period of normal driving. It may take a long period of time for the
system to detect an improperly installed fuel filler cap.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The warranty may be void
for any damage to the fuel tank or fuel system if the correct
genuine Mazda fuel filler cap is not used.
WARNING: The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap.
Otherwise, fuel may spray out and injure you or others.
WARNING: If you do not use the proper fuel filler cap,
excessive pressure or vacuum in the fuel tank may damage the
fuel system or cause the fuel cap to disengage in a collision,
which may result in possible personal injury.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
If your vehicle is a flexible fuel vehicle (FFV), use only UNLEADED
FUEL and (E85) ETHANOL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Do not use fuel containing methanol. It can damage critical fuel system
components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based compounds containing MMT.
Repairs to correct the effects of using a fuel for which your vehicle was
not designed may not be covered by your warranty.
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IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety Administration Regulations require
that a Certification Label be affixed to a vehicle and prescribe where the
Certification Label may be located. The Certification Label is located on
the front door latch pillar on the driver’s side.
Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
1
4
XXXXXXXXXXXXXXXXX
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A
ABS (see Brakes) .....................115
Air bag supplemental
restraint system ..........................81and child safety seats ..............84
description ................................81
disposal ......................................87
driver air bag ............................85
indicator light ...........................87
operation ...................................85
passenger air bag .....................85
passenger deactivation switch...88
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................204
Anti-lock brake system
(see Brakes) ......................115–116
Audio system 6-CD in dash .............................24
AM/FM .......................................19
MACH MP3 ...............................27
Single CD ..................................21
Audio system
(see Radio) ................19, 21, 24, 27
Automatic dimming rear
view mirror ..................................50
Automatic transmission ............119 driving an automatic
overdrive .................................120
fluid, adding ............................223
fluid, checking ........................223
fluid, refill capacities ..............231
fluid, specification ..................236
Auxiliary power point .................49
Axle lubricant specifications ..235–236
refill capacities ........................231
traction lok ..............................118 B
Battery .......................................202
acid, treating emergencies .....202
jumping a disabled battery ....159
maintenance-free ....................202
servicing ..................................202
Bed extender ..............................57
BeltMinder ...................................76
Brakes ........................................115 anti-lock ...........................115–116
anti-lock brake system
(ABS) warning light ...............116
fluid, checking and adding ....221
fluid, refill capacities ..............231
fluid, specifications .........235–236
lubricant specifications ..235–236
parking ....................................116
shift interlock ..........................119
Break-in period .............................5
Bulbs ............................................40
C
Calculating load ........................130
Capacities for refilling fluids ....231
Cassette tape player .............21, 24
CD-single premium ...............19, 27
Cell phone warning ...................239
Certification Label ....................238
Changing a tire .........................151
Child safety restraints ................94 child safety belts ......................94
Child safety seats ........................97 attaching with tether straps ..102
in front seat ..............................99
in rear seat ................................99
LATCH .....................................106
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tether anchorage hardware ...102
Chimes (warning) .......................16
Cleaning your vehicle engine compartment ..............177
exterior ............................177, 181
exterior lamps .........................179
instrument cluster lens ..........180
instrument panel ....................180
interior .....................................180
Mazda car care products .......181
mirrors .....................................179
plastic parts ............................179
washing ....................................176
waxing .....................................176
wheels ......................................177
windows ..................................181
wiper blades ............................179
Clock adjust 6-CD in dash .............................24
AM/FM .......................................19
MACH MP3 ...............................27
Single CD ..................................21
Clutch fluid ..........................................222
operation while driving ..........122
recommended shift speeds ....123
Compass, electronic ..............50–51 calibration .................................52
set zone adjustment .................51
Console ........................................57
Coolant checking and adding ..............204
refill capacities ................207, 231
specifications ..................235–236
Cruise control
(see Speed control) ....................53
Customer
Assistance ..................165–166, 169 D
Daytime running lamps
(see Lamps) ................................38
Dipstick
automatic transmission
fluid ..........................................223
engine oil .................................195
Doors lubricant specifications ..........235
Driveline universal joint
and slip yoke .............................227
Driving under special
conditions ..................124, 126–127 mud ..........................................126
sand .........................................126
snow and ice ...........................128
through water .................126, 128
E
Emergencies, roadside jump-starting ..........................159
Emergency Flashers .................139
Emission control system ..........218
Engine ........................................236 cleaning ...................................177
coolant .....................................204
idle speed control ...................202
lubrication
specifications ..................235–236
refill capacities ........................231
service points ..................192–194
starting after a collision .........139
Engine block heater .................114
Engine oil ..................................195 checking and adding ..............195
dipstick ....................................195
filter, specifications ................200
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Instrument panelcleaning ...................................180
cluster ................................12, 180
lighting up panel and interior...39
location of components ............12
J
Jack ............................................151 positioning ...............................151
storage .............................151–154
Jump-starting your vehicle ......159
K
Keyless remote entry system -
see Remote entry system ...........59
Keys positions of the ignition .........110
L
Lamps bulb replacement
specifications chart ..................40
cargo lamps ...............................39
courtesy .....................................40
daytime running light ...............38
fog lamps ...................................38
headlamps .................................38
headlamps, flash to pass ..........39
instrument panel, dimming .....39
interior lamps .....................40–41
replacing bulbs . 40–41, 43, 45–46
Lane change indicator
(see Turn signal) ........................40
LATCH anchors .........................106
Lights, warning and indicator ....12 anti-lock brakes (ABS) ..........116 Limited slip axle
(see Traction-Lok) ....................118
Load limits .................................129
GAWR ......................................129
GVWR ......................................129
trailer towing ..........................129
Loading instructions .................128
Lubricant specifications ...235–236
Lumbar support, seats ...............68
M
Manual transmission .................122 fluid capacities ........................231
lubricant specifications ..........236
reverse .....................................123
Mirrors automatic dimming rearview
mirror ........................................50
cleaning ...................................179
side view mirrors (power) .......53
Motorcraft parts ........................214
O
Octane rating ............................213
Oil (see Engine oil) ..................195
Overdrive .....................................56
Overheating ...............................150
P
Parking brake ............................116
Passive anti-theft system
(PATS) .........................................64
Power distribution box
(see Fuses) ...............................144
Power door locks ........................59
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