maintenance MAZDA MODEL MPV 2004 (in English) User Guide
Page 258 of 341
8-1
Form No. 8S06-EA-03H
8Maintenance and Care
How to keep your Mazda in top condition.
Introduction
................................................................................... 8-2
Introduction ............................................................................... 8-2
Scheduled Maintenance
................................................................ 8-3
Scheduled Maintenance ............................................................. 8-3
Owner Maintenance
...................................................................... 8-7
Owner Maintenance Schedule ................................................... 8-7
Owner Maintenance Precautions ............................................... 8-8
Engine Compartment Overview ................................................ 8-9
Engine Oil ................................................................................ 8-10
Engine Coolant ........................................................................ 8-12
Brake Fluid .............................................................................. 8-15
Power Steering Fluid ............................................................... 8-16
Automatic Transaxle Fluid (ATF) ........................................... 8-16
Washer Fluid ............................................................................ 8-18
Body Lubrication ..................................................................... 8-19
Air Filter .................................................................................. 8-19
Wiper Blades ........................................................................... 8-20
Battery ..................................................................................... 8-24
Tires ......................................................................................... 8-27
Light Bulbs .............................................................................. 8-31
Fuses ........................................................................................ 8-38
Appearance Care
......................................................................... 8-43
How to Minimize Environmental Paint Damage ..................... 8-43
Exterior Care ........................................................................... 8-45
Interior Care ............................................................................ 8-48
J16R_8S06-EA-03H_Edition1.book Page 1 Wednesday, July 9, 2003 4:19 PM
Page 259 of 341
8-2
Maintenance and Care
Form No. 8S06-EA-03H
Introduction
Be extremely careful and prevent injury to yourself and others or damage to your vehicle
when using this manual for inspection and maintenance.
If you’re unsure about any procedure it describes, we strongly urge you to have a reliable
and qualified service shop perform the work, preferably an Authorized Mazda Dealer.
Factory-trained Mazda technicians and genuine Mazda parts are best for your vehicle.
Without this expertise and the parts that have been designed and made especially for your
Mazda, inadequate, incomplete, and insufficient servicing may result in problems. This
could lead to vehicle damage or an accident and injuries.
For expert advice and quality service, consult an Authorized Mazda Dealer.
The owner should retain evidence that proper maintenance has been performed as
prescribed.
Claims against the warranty resulting from lack of maintenance, as opposed to defective
materials or authorized Mazda workmanship, will not be honored.
Any auto repair shop using parts equivalent to your Mazda’s original equipment may
perform maintenance. But we recommend that it always be done by an Authorized
Mazda Dealer using genuine Mazda parts.
Introduction
J16R_8S06-EA-03H_Edition1.book Page 2 Wednesday, July 9, 2003 4:19 PM
Page 260 of 341
8-3
Maintenance and Care
Form No. 8S06-EA-03H
Scheduled Maintenance
Follow Schedule 1 if the vehicle is operated mainly where none of the following conditions
apply.
If any do apply, follow Schedule 2 (Canada and Puerto Rico residents follow Schedule 2).
•Repeated short-distance driving
•Driving in dusty conditions
•Driving with extended use of brakes
•Driving in areas where salt or other corrosive materials are being used
•Driving on rough or muddy roads
•Extended periods of idling or low-speed operation
•Driving for long periods in cold temperatures or extremely humid climates
•Towing a trailer
Scheduled Maintenance
NOTE
After the prescribed period, continue to follow the described maintenance at the
recommended intervals.
J16R_8S06-EA-03H_Edition1.book Page 3 Wednesday, July 9, 2003 4:19 PM
Page 261 of 341
8-4
Maintenance and Care
Scheduled Maintenance
Form No. 8S06-EA-03H
Schedule 1
I:
Inspect and repair, clean, adjust, or replace if necessary.
R:
Replace
L:
Lubricate
ENGINE
IGNITION SYSTEM
FUEL SYSTEM
COOLING SYSTEM
CHASSIS and BODY
AIR CONDITIONER SYSTEM (if equipped)
*1 According to state / provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage / kilometer period to ensure long-term reliability. Maintenance Interval
(Number of months or kilometers
(miles), whichever comes first)Months 6 12182430364248
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
Engine oilRRRRRRRR
Engine oil filterRRRRRRRR
Drive belts II
PCV valve
*1I
Spark plugs (Platinum tipped type)Replace every 160,000 km (100,000 miles)
Air filterR
Fuel lines and hoses
*1II
Cooling systemII
Engine coolantReplace at first 96,000 km (60,000 miles) or
48 months ; after that, every 24 months
Brake lines, hoses and connectionsII
Disc brakesIIII
Drum brakesII
Tire (Rotation)Rotate every 12,000km (7,500miles)
Steering operation and linkagesII
Front suspension ball jointsII
Driveshaft dust bootsII
Exhaust system and heat shieldsInspect every 72,000km (45,000miles) or 60 months
All locks and hingesLLLLLLLL
Cabin air filter (if equipped)Replace every 40,000 km (25,000 miles) or 24 months
J16R_8S06-EA-03H_Edition1.book Page 4 Wednesday, July 9, 2003 4:19 PM
Page 262 of 341
8-5
Maintenance and Care
Scheduled Maintenance
Form No. 8S06-EA-03H
Schedule 2
I:
Inspect and repair, clean, adjust, or replace if necessary.
R:
Replace
ENGINE
IGNITION SYSTEM
FUEL SYSTEM
COOLING SYSTEM
ELECTRICAL SYSTEM
*1 According to state / provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage / kilometer period to ensure long-term reliability.
*2 If the vehicle is operated under any of the following conditions, change the spark plugs every 96,000 km
(60,000 miles) or shorter.
a)Repeated short-distance driving
b)Extended periods of idling or low-speed operation
c)Driving for long periods in cold temperatures or extremely humid climates
d)Towing a trailerMaintenance Interval
(Number of months or
kilometers (miles),
whichever comes first)Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 1624324048566472808896
×1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
Engine oilPuerto RicoReplace every 5,000 km (3,000 miles) or 3 months
OthersRRRRRRRRRRRR
Engine oil filterRRRRRRRRRRRR
Drive belts II
PCV valve
*1I
Hoses and tubes for emission(Puerto Rico)I
Spark plugs
(Platinum tipped type)USAReplace every 96,000 km (60,000 miles)
Others
*2Replace every 160,000 km (100,000 miles)
Air filterPuerto RicoRR
OthersR
Fuel lines and hoses
*1I I
Cooling systemII
Engine coolantReplace at first 96,000 km (60,000 miles) or 48 months ;
after that, every 24 months
Engine coolant levelIIIIIIIIIIII
Function of all lightsIIIIIIIIIIII
J16R_8S06-EA-03H_Edition1.book Page 5 Wednesday, July 9, 2003 4:19 PM
Page 263 of 341
8-6
Maintenance and Care
Scheduled Maintenance
Form No. 8S06-EA-03H
I:
Inspect and repair, clean, adjust, or replace if necessary.
L:
Lubricate
CHASSIS and BODY
AIR CONDITIONER SYSTEM (if equipped)Maintenance Interval
(Number of months or
kilometers (miles),
whichever comes first)Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 1624324048566472808896
×1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
Brake lines, hoses and connectionsII
Brake fluid level IIIIIIIIIIII
Disc brakesIIII
Drum brakes I I
Tire (rotation)Rotate every 8,000km (5,000miles)
Tire inflation pressure and tire wearIIIIIIIIIIII
Steering operation and linkagesII
Power steering fluid levelIIIIIIIIIIII
Front suspension ball jointsII
Driveshaft dust bootsII
Exhaust system and heat shieldsInspect every 72,000km (45,000miles) or 60 months
All locks and hingesLLLLLLLLLLLL
Washer fluid levelIIIIIIIIIIII
Cabin air filter (if equipped)Replace every 40,000 km (25,000 miles) or 24 months
J16R_8S06-EA-03H_Edition1.book Page 6 Wednesday, July 9, 2003 4:19 PM
Page 264 of 341
8-7
Maintenance and Care
Form No. 8S06-EA-03H
Owner Maintenance
The owner or a qualified service technician should make these vehicle inspections at the
indicated intervals to ensure safe and dependable operation.
Bring any problem to the attention of an Authorized Mazda Dealer or qualified service
technician as soon as possible.
When Refueling
•Brake fluid level (page 8-15)
•Engine coolant level (page 8-12)
•Engine oil level (page 8-10)
•Washer fluid level (page 8-18)
At Least Monthly
•Tire inflation pressures (page 8-27)
At Least Twice a Year (For Example, Every Spring and Fall)
•Automatic transaxle fluid level (page 8-16)
•Power steering fluid level (page 8-16)
You can do the following scheduled maintenance items if you have some mechanical
ability and a few basic tools and if you closely follow the directions in this manual.
•Air filter (page 8-19)
•Engine coolant (page 8-12)
•Engine oil (page 8-11)
Owner Maintenance Schedule
J16R_8S06-EA-03H_Edition1.book Page 7 Wednesday, July 9, 2003 4:19 PM
Page 265 of 341
8-8
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
Improper or incomplete service may result in problems. This section gives instructions
only for items that are easy to perform.
As explained in the Introduction (page 8-2), several procedures can be done only by a
qualified service technician with special tools.
Improper owner maintenance during the warranty period may affect warranty coverage.
For details, read the separate Mazda Warranty statement provided with the vehicle. If
you’re unsure about any servicing or maintenance procedure, have it done by an
Authorized Mazda Dealer.
There are strict environmental laws regarding the disposal of waste oil and fluids. Please
dispose of your waste properly and with due regard to the environment.
We recommend that you entrust the oil and fluid changes of your vehicle to an Authorized
Mazda Dealer.
Owner Maintenance Precautions
Maintenance Procedures:
Performing maintenance work on a vehicle is dangerous if not done properly. You can
be seriously injured while performing some maintenance procedures. If you lack
sufficient knowledge and experience or the proper tools and equipment to do the
work, have it done by a qualified technician.
Running the Engine:
Working under the hood with the engine running is dangerous. It becomes even more
dangerous when you wear jewelry or loose clothing.
Either can become entangled in moving parts and result in injury.
Therefore, if you must run the engine while working under the hood, make certain
that you remove all jewelry (especially rings, bracelets, watches, and necklaces) and
all neckties, scarves, and similar loose clothing before getting near the engine or
cooling fan which may turn on unexpectedly.
Electrical Fan and Engine Inspection:
Inspecting the engine with the ignition switch in the ON position is dangerous. The
cooling fan could come on unexpectedly even when the engine isn’t running. You
could be seriously injured by the fan. Turn the ignition switch off and remove the key
from the ignition switch when you inspect the engine.
WARNING
J16R_8S06-EA-03H_Edition1.book Page 8 Wednesday, July 9, 2003 4:19 PM
Page 266 of 341
8-9
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
Engine Compartment Overview
Automatic transaxle fluid-level dipstick
Cooling system cap
Engine coolant reservoir
Power steering
fluid reservoir
Windshield washer
fluid reservoir
Engine oil dipstick Engine oil-filler cap
Engine oil filterBatteryFuse blockAir filter Brake fluid reservoir
J16R_8S06-EA-03H_Edition1.book Page 9 Wednesday, July 9, 2003 4:19 PM
Page 267 of 341
8-10
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
Recommended Oil
Oil container labels provide important
information.
The quality designation SL
or ILSAC
must be on the label.
Energy conserving oils are recommended.
A chief contribution they make to fuel
economy is reducing the amount of fuel
necessary to overcome engine friction.
Inspecting Engine Oil Level
1. Be sure the vehicle is on a level
surface.
2. Warm up the engine to normal
operating temperature.
3. Turn it off and wait 5 minutes for the
oil to return to the oil pan.
4. Pull out the dipstick, wipe it clean, and
reinsert it fully.
5. Pull it out again and examine the level.
It’s OK between MIN and MAX.
But if it’s near or below MIN, add
enough oil to bring the level to MAX.
6. Make sure the O-ring is positioned
properly before reinserting the
dipstick.
Engine Oil
FORGASOLINEENGINES
(ILSAC)
–30–20–100 1020304050
–20 0 20 40 60 80 100 120
5W-20Don’t add engine oil over MAX. This
may cause engine damage.
MIN MAX
Full
LowOK
CAUTION
J16R_8S06-EA-03H_Edition1.book Page 10 Wednesday, July 9, 2003 4:19 PM