maintenance MAZDA MODEL MPV 2004 (in English) Service Manual

8-31
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
Light Bulbs
Rear turn signal lights
Reverse lights
Taillights/Rear side-marker lightsLicense plate lights
Luggage compartment lightOverhead light
Brake lights/Taillights Headlights
Front turn signal lights/Front side-marker lights
High-mount brake lightCourtesy lights Overhead lights/Map lights
Fog lights*
Parking lights
Side turn signal lights
*Some models.
J16R_8S06-EA-03H_Edition1.book Page 31 Wednesday, July 9, 2003 4:19 PM

8-32
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
Your Mazda’s headlights and fog lights
have replaceable halogen bulbs.
Replacing Exterior Light Bulbs
Replacing a headlight bulb
1. Make sure the ignition switch is turned
off and the headlight switch is off.
2. Lift the hood and find the bulb in the
rear of the headlight unit.
3. Detach the electrical connector from
the bulb by squeezing the tabs and
pulling it to the rear.
4. Pull off the sealing cover.
5. Unhook the bulb retaining spring.
6. Swing the retaining spring out and
away to free the headlight bulb.
Handling Halogen Bulbs:
When a halogen bulb breaks, it is
dangerous. These bulbs contain
pressurized gas. If one is broken, it
will explode and serious injuries
could be caused by the flying glass.
If the glass portion is touched with
bare hands, body oil could cause the
bulb to overheat and explode when lit.
Never touch the glass portion of the
bulb with your bare hands and always
wear eye protection when handling or
working around halogen bulbs.
Children and Halogen Bulbs:
Playing with a halogen bulb is
dangerous. Serious injuries could be
caused by dropping a halogen bulb or
breaking it some other way.
Always keep halogen bulbs out of the
reach of children.
WARNING
Sealing cover
J16R_8S06-EA-03H_Edition1.book Page 32 Wednesday, July 9, 2003 4:19 PM

8-33
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
7. Carefully remove the headlight bulb
from the socket by pulling it straight
back.
8. Replace the bulb.
9. Install the new bulb in the reverse order
of removal.
Replacing a fog light bulb*
1. Turn the screw counterclockwise and
remove it, then partially peel back the
mudguard.2. If a retaining spring is equipped, swing
it outward.
3. Disconnect the socket from the
electrical connector by pressing the tab
on the connector with your finger.
4. Turn the bulb counterclockwise and
remove it. Carefully remove the fog
light bulb from its socket by pulling it
straight back.
5. Install the new bulb in the reverse order
of removal.
NOTE
•Use the protective cover and carton
for the replacement bulb to dispose
of the old bulb promptly and out of
the reach of children.
•When reinstalling the sealing cover,
make sure faces up.
*Some models.
J16R_8S06-EA-03H_Edition1.book Page 33 Wednesday, July 9, 2003 4:19 PM

8-34
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
Front turn signal lights/Front side-
marker lights
1. Turn the screw counterclockwise and
remove it.
2. Turn the center section of the plastic
retainer counterclockwise and remove
it, then partially peel back the
mudguard.
3. Turn the socket and bulb assembly
counterclockwise and remove it.
4. Remove the bulb by pushing it in
slightly and turning it
counterclockwise.
5. Install the new bulb in the reverse order
of removal.Side turn signal lights
1. Slide the unit as shown in the figure to
remove it.
2. Detach the electrical connector from
the unit by pulling it to the rear.
3. Install the new side turn signal unit in
the reverse order of removal.
Parking lights
Due to the complexity and difficulty of
the procedure, the bulbs should be
replaced by an Authorized Mazda Dealer.
Screw
Removal
Installation
NOTE
Bulb replacement is not possible
because it is built into the unit. Replace
the unit.
J16R_8S06-EA-03H_Edition1.book Page 34 Wednesday, July 9, 2003 4:19 PM

8-35
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
Brake lights/Taillights, Rear turn signal
lights, Reverse lights, Taillights/Rear-
side marker lights
1. Remove the bolts with a Phillips
screwdriver and remove the rear
combination component.
2. Turn the socket and bulb assembly
counterclockwise and remove it.
3. Disconnect the bulb from the socket.
4. Install the new bulb in the reverse order
of removal.High-mount brake lights
1. Remove the liftgate upper trim.
2. Push the tab as shown in the figure, and
then remove the high-mount brake
light unit.
3. Turn the socket and bulb assembly
counterclockwise and remove it.
4. Disconnect the bulb from the socket.
5. Install the new bulb in the reverse order
of removal.
Brake lights/Taillights
Rear turn signal lights
Reverse lights
Taillights/Rear side-marker lights
J16R_8S06-EA-03H_Edition1.book Page 35 Wednesday, July 9, 2003 4:19 PM

8-36
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
License plate lights
1. Slide the unit as shown in the figure to
remove it.
2. Turn the socket and bulb assembly
counterclockwise and remove it.
3. Disconnect the bulb from the socket.
4. Install the new bulb in the reverse order
of removal.

Replacing Interior Light Bulbs
Overhead light/Map lights
1. Wrap a small flathead screwdriver with
a soft cloth to prevent damage to the
lens and remove the lens by carefully
prying on the edge of the lens with the
screwdriver.
2. Disconnect the bulb by pulling it out.
NOTE
An unsecured high-mount brake light
will allow water to leak into the
vehicle. Make sure the high-mount
brake light is tightly fastened to the
vehicle and if water still leaks, consult
an Authorized Mazda Dealer.
Edge
Without sunroof, with overhead console
Edge
Without either sunroof or overhead
console
J16R_8S06-EA-03H_Edition1.book Page 36 Wednesday, July 9, 2003 4:19 PM

8-37
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
3. Install the new bulb in the reverse order
of removal.
Overhead light, Courtesy lights, Vanity
mirror lights*
1. Wrap a small flathead screwdriver with
a soft cloth to prevent damage to the
lens and remove the lens by carefully
prying on the edge of the lens with the
screwdriver.
2. Disconnect the bulb by pulling it out.
3. Install the new bulb in the reverse order
of removal.
Edge
With sunroof
Edge
Overhead light
Courtesy lights
Edge
Vanity mirror lights
Edge
*Some models.
J16R_8S06-EA-03H_Edition1.book Page 37 Wednesday, July 9, 2003 4:19 PM

8-38
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
Luggage compartment light
1. Wrap a flathead screwdriver with a soft
cloth to prevent damage to the trim and
gently insert it in the luggage
compartment light as shown in the
figure, and then remove the luggage
compartment light unit.
2. Disconnect the bulb by pulling it out.
3. Install the new bulb in the reverse order
of removal.Yo u r v e h i c l e’s electrical system is
protected by fuses.
If any lights, accessories, or controls don’t
work, inspect the appropriate circuit
protector. If a fuse has blown, the inside
element will be melted.
If the same fuse blows again, avoid using
that system and consult an Authorized
Mazda Dealer as soon as possible.

Fuse Replacement
If the electrical system doesn’t work, first
inspect fuses on the driver’s side.
1. Turn off the ignition switch and other
switches.
2. Open the fuse panel cover.
O
NO
F
FO
NO
F
F
Fuses
Fuse panel cover
J16R_8S06-EA-03H_Edition1.book Page 38 Wednesday, July 9, 2003 4:19 PM

8-39
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
3. Pull the fuse straight out with the fuse
puller provided on the fuse panel.
4. Inspect it and replace if it’s blown.
5. Push in a new fuse of the same rating,
and make sure it fits tightly. If it
doesn’t, have an Authorized Mazda
Dealer install it.
If you have no spare fuses, borrow one
of the same rating from a circuit not
essential to vehicle operation, such as
the AUDIO circuit.If the headlights or other electrical
components don’t work and the fuses in
the cabin are OK, inspect the fuse block
under the hood. If a fuse is blown, it must
be replaced. Follow these steps:
1. Turn off the ignition switch and all
other switches.
2. Remove the fuse block cover.
3. If a fuse is blown, replace it with a new
one of the same rating
.
Always replace a fuse with one of the
same rating. Otherwise you may
damage the electric system.
Fuse puller
Normal Blown
CAUTIONNOTE
To replace the MAIN fuse, contact an
Authorized Mazda Dealer (page 8-40).
Fuse block cover
Ta b
Normal Blown
J16R_8S06-EA-03H_Edition1.book Page 39 Wednesday, July 9, 2003 4:19 PM

8-40
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H

Fuse Panel Description
Fuse block (Engine compartment)
DESCRIPTIONFUSE
RATINGPROTECTED
COMPONENT
1 DEFOG 40ARear window
defroster
2 BTN 60ASTOP, HAZARD,
ROOM, D.LOCK
and DRL fuses
3 ABS 60AAntilock brake
system
*, For
protection of
various circuits
4 FAN1 30A Cooling fan
5 FAN2 30A Cooling fan
6 HEATER 40A Heater
7 R.HEAT 30ARear heater
*, For
protection of
various circuits
8 IG KEY2 40AA/C, P.WIND*,
MOONROOF*an
d R.WIP fuses
9 A/C 10AAir conditioner,
For protection of
various circuits
DESCRIPTIONFUSE
RATINGPROTECTED
COMPONENT
10 TAIL 15A Taillights
11
AC PW R15A Inverter
12HORN15A Horn
13
FOG 15AFor protection of
various circuits
14
EEC 5AFor protection of
various circuits
15
HEAD L 15AHeadlight-left
16HEAD R 15AHeadlight-right
17HID L 20A—
18HID R 20A—
19 IG KEY1 60AMETER,
ENGINE and
WIPER fuses
20 EGI INJ 30AFor protection of
various circuits
21 FUEL PUMP 20A Fuel pump
22 MAIN 120AFor protection of
all circuits
*Some models.
J16R_8S06-EA-03H_Edition1.book Page 40 Wednesday, July 9, 2003 4:19 PM