engine MAZDA MODEL MX-5 MIATA 2002 Repair Manual

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8-21
Maintenance and Care
Owner Maintenance
Form No. 8Q42-EA-01F
4. With the engine still idling, pull out the dipstick, wipe it clean.
5. Put the dipstick back into the filler tube and make sure it is fully seated.
6. Pull the dipstick out and read the fluid level.
The proper fluid level is marked on the
dipstick as follows.
Fluid hot scale
When checking the fluid level at normal
operating temperature, the fluid level
should be within the FULL and LOW
marks on the dipstick. Fluid cold scale
When the vehicle has not been driven but
the engine is idling, and the outside
temperature is above 20
°C (70 °F), the
fluid level should be close to, but not
above, the bottom notch on the dipstick.
Fully insert the dipstick. When adding
fluid, inspect with the dipstick to make
sure it doesn ’t pass full.
Sudden Vehicle Movement:
Shifting the shift lever without first
depressing the brake pedal is
dangerous. The vehicle could move
suddenly and cause an accident.
Make sure the brake pedal is applied
before shifting the shift lever.
WARNING
FULL
LOW
Fluid
cold
scale
NOTE
Use the cold scale as a reference.
NOTE
Inspect both sides of the dipstick for
accurate reading.
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8-23
Maintenance and Care
Owner Maintenance
Form No. 8Q42-EA-01F
All moving points of the body, such as
door and hood hinges and locks, should
be lubricated each time the engine oil is
changed. Use a nonfreezing lubricant on
locks during cold weather.
Make sure the engine hood’s secondary
latch keeps the hood from opening when
the primary latch is released. A viscous paper air filter fits inside the air
cleaner housing, as shown. It
’s been
specially treated and should not be
cleaned and reused. Replace it when
necessary.
 Replacing the Air Filter
1. Unfasten the clamps.
Body LubricationAir Filter
Don
’t drive without an air filter. This
could result in excessive engine wear.
NOTE
If the vehicle is operated in very dusty
or sandy areas, replace the filter more
often than recommended intervals.
CAUTION
Clamp
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8-39
Maintenance and Care
Owner Maintenance
Form No. 8Q42-EA-01F
Fuse Panel Description
Fuse block (Engine compartment)
DESCRIPTION FUSE RATING
PROTECTED COMPONENT
1 HEAD 40A Headlights, Rear defroster, Auto antenna
2 FUEL INJ 30A Fuel injection
3 MAIN 100A For protection of all circuits
4 IG KEY 60A All ignition related circuits
5 BLOWER 30A Blower motor
6 FAN 30A Cooling fan, Additional fan (air conditioner)
7 BTN 1 30A Taillights, Dashboard illumination
8 BTN 2 20A Audio amp, Turn signal lights
9 ABS 20A Antilock brake system
10 STOP 15A Brake lights, Horn, Shift lock
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8-40
Maintenance and Care
Owner Maintenance
Form No. 8Q42-EA-01F
Fuse panel (Driver’s side)
DESCRIPTION FUSE
RATING PROTECTED
COMPONENT
1 ADD FAN 20A Add fan motor,
Magnet clutch
2 HEAD.LH 15A Headlights (LH)
3 HEAD.RH 15A Headlights (RH)
4 —— —
5ST.SIG 7.5A Instrument
cluster, Cruise
control
6 —— —
7 CIGAR 20A Cigar lighter
8 RADIO 10A Audio
9 F.FOG 15A Fog lights
10 TAIL 15A Taillights, Front
parking lights,
Side-marker
lights
11 ENGINE 15A Engine control
system
12 METER 15A Instrument
clusterDESCRIPTIONFUSE
RATING PROTECTED
COMPONENT
13 TURN 7.5A Turn signal
lights
14 A/B 10A Supplemental
restraint system,
Antilock brake
system
15 WIPER 20A Windshield
wipers and
washer
16 P.WIND 30A Power windows
17 A/C 7.5A Air conditioner
18 HAZARD 10A Turn signal
lights
19 D.LOCK 10A Power door lock
20 AUDIO 20A Audio amp
21 DEFOG 15A Rear defroster
22 ROOM 10A Interior light,
Auto antenna,
Warning buzzers
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9-9
Customer Information
Wa r r a n t y
Form No. 8Q42-EA-01F
Government regulations in the United States and Canada require that automobiles meet
specific emission regulations and safety standards. Therefore, vehicles built for use in the
United States, its territories, and Canada may differ from those sold in other countries.
The differences may make it difficult or even impossible for your vehicle to receive
satisfactory servicing in other countries. We strongly recommend that you NOT take your
Mazda outside these areas.
You may have these problems if you do:
•Recommended fuel may be unavailable. Any kind of leaded fuel or low-octane fuel will
affect vehicle performance and damage the emission controls and engine.
• Proper repair facilities, tools, testing equipment, and replacement parts may not be
available.
The Mazda warranty applies only to Mazda vehicles registered and normally operated in
the United States, its territories, and Canada.
Outside the United States and Canada
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9-10
Customer Information
Wa r r a n t y
Form No. 8Q42-EA-01F
Non-genuine parts and accessories for Mazda vehicles can be found in stores.
These may fit your vehicle, but they are not approved by the Mazda for use with Mazda
vehicles. When you install non-genuine parts or accessories, they could affect your
vehicle’s performance or safety system; the Mazda warranty doesn ’t cover this. Before you
install any non-genuine parts or accessories, consult an Authorized Mazda Dealer.
Mazda assumes no responsibility for death, injury, or expenses that may result from the
installation of add-on non-genuine parts or accessories.
Add-On Non-Genuine Parts and Accessories
Installation of Non-Genuine Parts or Accessories:
Installation of non-genuine parts or accessories is dangerous. Improperly designed
parts or accessories could seriously affect your vehicle ’s performance or safety
system. This could cause you to have an accident or increase your chances of injuries
in an accident. Always consult an Authorized Mazda Dealer before you install non-
genuine parts or accessories.
Add-On Electrical and Electronic Equipment:
Incorrectly choosing or installing improper add-on equipment or choosing an
improper installer is dangerous. Essential systems could damaged, causing engine
stalling, air-bag (SRS) activation, ABS inactivation, or a fire in the vehicle.
Be very careful in choosing and installing add-on electrical equipment, such as
mobile telephones, two-way radios, stereo systems, and car alarm systems.
WARNING
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10-3
Identification Numbers
Form No. 8Q42-EA-01F
Engine Number
Front
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10-4
Form No. 8Q42-EA-01F
Specifications
Engine
 Electrical System
 Lubricant Quality
*Refer to the recommended SAE viscosity numbers on page 8-13 .
Specifications
Type
DOHC-16V in-line, 4-cylinder
Bore ×Stroke 83×85mm (3.3 ×3.4 in)
Displacement 1,840 ml (1,840 cc, 112.2 cu in)
Compression ratio 10.0: 1
Battery Maintenance-free, 12V-32AH/5HR
Alternator 12V-80 A
Starter 12V-1.0 kW
Spark-plug number NGK
BKR5E11, BKR6E11
DENSO K16PR-U11, K20PR-U11
Spark-plug gap 1.0—1.1 mm (0.040— 0.043 in)
Lubricant Classification
Engine oil
*
API Service ILSAC
SG (Energy Conserving II) —
SH (Energy Conserving II) GF-I
SJ GF-II
SL GF-III
Manual transmission oil Any temperature
API Service GL-4 or GL-5
(SAE 75W-90)
Above 10
°C (50 °F)
API Service GL-4 or GL-5
(SAE 80W-90)
Automatic transmission fluid ATF M-III or equivalent (e.g. Dexron ® III)
Rear differential oil API Service GL-5 (SAE 90)
Power steering fluid ATF M-III or equivalent (e.g. Dexron® III)
Brake/clutch fluid SAE J1703 or FMVSS116 DOT-3
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10-5
Specifications
Form No. 8Q42-EA-01F
Capacities
(Approximate Quantities)
Check oil and fluid levels with dipsticks or reservoir gauges.
Dimensions
Unit: mm (in)
*With license plate holder
We i g h t s
Unit: kg (lb)
GVWR: Gross Vehicle Weight Rating
GAWR: Gross Axle Weight Rating
Unit
Item L US qt Imp qt
Engine oil With oil filter 3.8 4.0 3.3
Without oil filter 3.6 3.8 3.2
Coolant 6.0 6.3 5.3
Manual
transmission oil 5-Speed
transmission
2.0 2.1 1.8
6-Speed
transmission 1.8 1.9 1.6
Automatic transmission fluid 6.7 7.1 5.9
Rear differential oil 1.0 1.1 0.9
Fuel tank L US gal Imp gal
48 12.7 10.6
Overall length 3,945 (155.3), 3,963 (156.0)
*
Overall width 1,678 (66.0)
Overall height 1,228 (48.4)
Front tread 1,415 (55.7)
Rear tread 1,440 (56.7)
Wheelbase 2,265 (89.2)
GVWR 1,335 (2,943)
GAWR Front
685 (1,570)
Rear 670 (1,477)
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11-2
Form No. 8Q42-EA-01F
Index
A
Add-On Non-Genuine Parts and
Accessories
...................................... 9-10
Air Bag Systems
.............................. 2-16
Air Filter
.......................................... 8-23
Antenna
............................................ 6-10
Anti-Lock Brake System (ABS)
........ 5-7
Warning light
.............................. 5-7
Appearance Care
.............................. 8-41
Ashtray
............................................. 6-38
Audio System
................................... 6-10
Audio set
................................... 6-17
Operating tips for
audio system
............................. 6-10
Safety certification
.................... 6-36
Automatic Transmission Driving tips
............................... 5-12
Fluid
.......................................... 8-20
Overdrive
.................................. 5-11
Shift-lock override
.................... 5-11
Shift-lock system
...................... 5-11
Transmission ranges
................. 5-10
B
Battery Emergency starting
................... 7-13
Maintenance
............................. 8-26
Specifications
........................... 10-4
Beeps Ignition key reminder
............... 5-28
Lights-on reminder
................... 5-28
Before Starting the Engine
................. 4-5
After getting in
........................... 4-5
Before getting in
......................... 4-5
Body Lubrication
............................. 8-23
Brake Fluid
.......................................... 8-17
B
BrakesAnti-lock brake system (ABS)
....5-7
Foot brake
................................... 5-4
Pad wear indicator
...................... 5-8
Parking brake
.............................. 5-5
Warning light
.............................. 5-6
Break-In Period
.................................. 4-6
Bulb Replacement
............................ 8-31
C
Capacities ......................................... 10-5
Carbon Monoxide
.............................. 4-4
Catalytic Converter
............................ 4-3
Cell Phones
...................................... 9-11
Center Console
................................. 6-39
Child Restraint Child restraint precautions
........ 2-12
Installing child-restraint
system
....................................... 2-15
Cigarette Lighter
.............................. 6-37
Climate Control System
.....................6-2
Gas specification
....................... 10-6
Clutch Fluid
.......................................... 8-18
Convertible Top
............................... 3-17
Cruise Control
.................................. 5-13
Cup Holders
..................................... 6-38
Customer Assistance
.......................... 9-2
D
Dashboard Illumination .................... 5-21
Daytime Running Lights
.................. 5-31
Defroster Rear window
............................. 5-33
Detachable Hardtop
.......................... 3-22
Dimensions
....................................... 10-5
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