power steering fluid MAZDA MODEL MX-5 MIATA 2002 Owners Manual

8-1
Form No. 8Q42-EA-01F
8Maintenance and Care
How to keep your Mazda in top condition.
Introduction ................................................................................. 8- 2
Introduction ............................................................................. 8- 2
Scheduled Maintenance .............................................................. 8- 3
Scheduled Maintenance (North America) ............................... 8- 3
Scheduled Maintenance (Except North America) ................... 8- 7
Owner Maintenance .................................................................... 8-10
Owner Maintenance Schedule ................................................. 8-10
Owner Maintenance Precautions ............................................. 8-11
Engine Compartment Overview .............................................. 8-12
Engine Oil ................................................................................ 8-13
Engine Coolant ........................................................................ 8-15
Brake Fluid .............................................................................. 8-17
Clutch Fluid ............................................................................. 8-18
Power Steering Fluid ............................................................... 8-19
Automatic Transmission Fluid (ATF) ...................................... 8-20
Washer Fluid ............................................................................ 8-22
Body Lubrication ..................................................................... 8-23
Air Filter .................................................................................. 8-23
Wiper Blades ........................................................................... 8-24
Battery ..................................................................................... 8-26
Tires ......................................................................................... 8-27
Light Bulbs .............................................................................. 8-31
Fuses ........................................................................................ 8-37
Appearance Care ......................................................................... 8-41
How to Minimize Environmental Paint Damage ..................... 8-41
Exterior Care ........................................................................... 8-43
Interior Care ............................................................................ 8-48
J07L(02MY).book Page 1 Monday, June 11, 2001 4:52 PM

8-5
Maintenance and Care
Scheduled Maintenance
Form No. 8Q42-EA-01F

Schedule 2
I
: Inspect: Inspect and repair, clean, adjust, or replace if necessary.
(Oil-permeated air filter cannot be cleaned using the air-blow method.)
R: Replace
L :Lubricate
*: According to state and federal regulations, failure to perform maintenance on these items will not void your emissions warranties. However, Mazda recommends that all maintenance
services be performed at the recommended time or kilometrage (mileage) period to ensure long-term
reliability.
Maintenance Interval
Maintenance
Item Number of months or kilometers (miles), whichever comes first
Months 4 8 12 16 20 24 28 32 36 40 44 48
× 1000 Km 8 1624324048566472808896
(× 1000 Miles) (5) (10) (15) (20) (25) (30) (35) (40) (45) (50) (55) (60)
Engine valve clearance I
Engine timing belt Replace every 96,000km (60,000miles)
Drive belts (tension) II
Engine oil Puerto Rico Replace every 5,000km (3,000miles) or 3 months
others RRRRRRRRRRRR
Engine oil filter RRRRRRRRRRRR
Cooling system II
Engine coolant Replace at first 72,000km (45,000miles) or 36 months ;
after that, every 48,000km (30,000miles) or 24 months
Engine coolant level IIIIIIIIIIII
Idle speed II
Air filter I
*R
I *R
Fuel lines and hoses*II
Hoses and tubes for emission*I
Spark plugs RR
Function of all lights IIIIIIIIIIII
Brake lines, hoses and connections II
Brake and clutch fluid level IIIIIIIIIIII
Disc brakes IIII
Tire inflation pressure and tire wear IIIIIIIIIIII
Steering operation and linkages II
Power steering fluid level IIIIIIIIIIII
Manual transmission oil RR
Rear differential oil RR
Front suspension ball joints II
Driveshaft dust boots II
Bolts and nuts on chassis and body IIII
Exhaust system heat shields II
All locks and hinges LLLLLLLLLLLL
Washer fluid level IIIIIIIIIIII
J07L(02MY).book Page 5 Monday, June 11, 2001 4:52 PM

8-8
Maintenance and Care
Scheduled Maintenance
Form No. 8Q42-EA-01F
I: Inspect: Inspect and clean, repair, adjust, or replace if necessary.
(Oil-permeated air filter cannot be cleaned using the air-blow method.)
R : Replace
T: Tighten
L : Lubricate
*1: Also inspect and adjust the power steering and air conditioner drive belts, if installed.
*2: Replacement of the timing belt is required at every 100,000 km {60,000 miles}. Failure to replace the timing belt may result in damage to the engine.
*3: If the vehicle is operated under any of the following conditions, change the engine oil and oil filter more often than recommended intervals.
a) Driving in dusty conditions.
b) Extended periods of idling or low speed operation.
c) Driving for long period in cold temperatures or driving regularly at short distance only.
*4: If the vehicle is operated in very dusty or sandy areas, inspect and if necessary, clean or replace the air filter more often than the recommended intervals.
*5: If the brakes are used extensively (for example, continuous hard driving or mountain driving)
or if the vehicle is operated in extremely humid climates, change the brake fluid annually.
*6: This is a full function check of electrical systems such as lights, wiper and washer systems (including wiper blades), and power windows.
Maintenance
Interval
Maintenance
Item Number of months or kilometers (miles), whichever comes first
Months 6 121824 30 36 42485460667278849096
× 1000 Km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
(× 1000 Miles) (6) (12) (18) (24) (30) (36) (42) (48) (54) (60) (66) (72) (78) (84) (90) (96)
Engine valve clearance Inspect every 100,000 km (60,000 miles) or 60 months
Drive belts
*1IIII I I IIIIIIIIII
Engine timing belt*2Replace every 100,000 km (60,000 miles)
Engine oil*3RRRR R R RRRRRRRRRR
Engine oil filter*3RRRR R R RRRRRRRRRR
Cooling system II I IIIII
Engine coolant Replace every 2 years
Idle speed II I IIIII
Air filter
*4IR I RIRIR
Fuel filter R RRR
Fuel lines and hoses II I IIIII
Spark plugs R R RRR
Evaporative system II I IIIII
E.G.R. system II I IIIII
All electrical system
*6 II I IIIII
Head light alignment I I III
Brake pedals and clutch pedals IIII I I IIIIIIIIII
Brake lines, hoses and
connections II I IIIII
Clutch fluid IIII I I IIIIIIIIII
Brake fluid
*5I I IR I I IRI I IRI I IR
Parking brake IIII I I IIIIIIIIII
Power brake unit and hoses II I IIIII
Disc brakes IIII I I IIIIIIIIII
J07L(02MY).book Page 8 Monday, June 11, 2001 4:52 PM

8-9
Maintenance and Care
Scheduled Maintenance
Form No. 8Q42-EA-01F
I: Inspect: Inspect and clean, repair, adjust, or replace if necessary.
(Oil-permeated air filter cannot be cleaned using the air-blow method.)
R: Replace
T: Tig hten
L :Lubricate
Maintenance
Interval
Maintenance
Item Number of months or kilometers (miles), whichever comes first
Months 6 121824303642485460667278849096
× 1000 Km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
(× 1000 Miles) (6) (12) (18) (24) (30) (36) (42) (48) (54) (60) (66) (72) (78) (84) (90) (96)
Power steering fluid and lines IIIIIIIIIIIIIIII
Steering operation and gear
housing IIIIIIII
Steering linkages, tie rod ends
and arms IIIIIIII
Manual transmission oil RR
Rear differential oil RR
Front and rear suspension and
ball joints IIII
Automatic transmission fluid
level IIII III
Automatic transmission fluid RRR
Wheel nuts TTTTTTTT
Drive shaft dust boots IIII
Bolts and nuts on chassis and
body TTTTTTTT
Exhaust system heat shields IIII
Tire (including spare tire)(with
inflation pressure adjustment) IIIIIIII
Hinges and catches LLLLLLLL
Road test IIIIIIIIIIIIIIII
J07L(02MY).book Page 9 Monday, June 11, 2001 4:52 PM

8-10
Maintenance and Care
Form No. 8Q42-EA-01F
Owner Maintenance
The owner or a qualified service technician should make these vehicle inspections at the
indicated intervals to ensure safe and dependable operation.
Bring any problem to the attention of an Authorized Mazda Dealer or qualified service
technician as soon as possible.

When Refueling
• Brake and clutch fluid level (page 8-17)
• Engine coolant level (page 8-15)
• Engine oil level (page 8-13)
• Washer fluid level (page 8-22)


At Least Monthly
• Tire inflation pressures (page 8-28)


At Least Twice a Year (For Example, Every Spring and Fall)
• Automatic transmission fluid level (page 8-20)
• Power steering fluid level (page 8-19)
You can do the following scheduled maintenance items if you have some mechanical
ability and a few basic tools and if you closely follow the directions in this manual.
• Air filter (page 8-23)
• Engine coolant (page 8-15)
• Engine oil (page 8-14)
Owner Maintenance Schedule
J07L(02MY).book Page 10 Monday, June 11, 2001 4:52 PM

8-12
Maintenance and Care
Owner Maintenance
Form No. 8Q42-EA-01F
Engine Compartment Overview
Fuse blockEngine oil-filler cap Cooling system cap Power steering fluid filler cap/dipstick Air filterClutch fluid reservoir
(Only for manual
transmission model)
Automatic transmission fluid-level dipstick
(Only for automatic transmission model)
Engine oil dipstickBrake fluid reservoir
Washer fluid reservoir
(TypeA)
The battery is in the trunk
ngine coolant
eservoir Washer fluid reservoir (TypeB)
J07L(02MY).book Page 12 Monday, June 11, 2001 4:52 PM

8-19
Maintenance and Care
Owner Maintenance
Form No. 8Q42-EA-01F

Inspecting Power Steering Fluid
Level
Inspect the fluid level at each engine oil
change. Add fluid if necessary; it does not
require periodic changing.
The level must be kept between the H and
L marks.
Visually examine the lines and hoses for
leaks and damage.
1. Park on a level surface, well off the
right-of-way, and set the parking brake
firmly.
2. Turn off the engine and allow it to cool.
•
Clutch fluid will damage painted
surfaces. If clutch fluid does get on
a painted surface, wipe it off
immediately.
• Using nonspecified clutch fluids
(page 10-4) will damage the system.
Mixing different fluids will also
damage it.
If the clutch system frequently
requires new fluid, it should be
inspected. Consult an Authorized
Mazda Dealer immediately.
NOTE
Low clutch fluid level may signal a
fluid leak. If you find a low fluid level,
have the clutch inspected.
CAUTIONPower Steering Fluid
To avoid damage to the power steering
pump, don
’t operate the vehicle for
long periods when the power steering
fluid level is low.
NOTE
Use specified power steering fluid
(page 10-4).
CAUTION
Full
Low
OK
Loosen
Tighten
J07L(02MY).book Page 19 Monday, June 11, 2001 4:52 PM

10-4
Form No. 8Q42-EA-01F
Specifications

Engine

Electrical System

Lubricant Quality
*Refer to the recommended SAE viscosity numbers on page 8-13 .
Specifications
Type
DOHC-16V in-line, 4-cylinder
Bore ×Stroke 83×85mm (3.3 ×3.4 in)
Displacement 1,840 ml (1,840 cc, 112.2 cu in)
Compression ratio 10.0: 1
Battery Maintenance-free, 12V-32AH/5HR
Alternator 12V-80 A
Starter 12V-1.0 kW
Spark-plug number NGK
BKR5E11, BKR6E11
DENSO K16PR-U11, K20PR-U11
Spark-plug gap 1.0—1.1 mm (0.040— 0.043 in)
Lubricant Classification
Engine oil
*
API Service ILSAC
SG (Energy Conserving II) —
SH (Energy Conserving II) GF-I
SJ GF-II
SL GF-III
Manual transmission oil Any temperature
API Service GL-4 or GL-5
(SAE 75W-90)
Above 10
°C (50 °F)
API Service GL-4 or GL-5
(SAE 80W-90)
Automatic transmission fluid ATF M-III or equivalent (e.g. Dexron ® III)
Rear differential oil API Service GL-5 (SAE 90)
Power steering fluid ATF M-III or equivalent (e.g. Dexron® III)
Brake/clutch fluid SAE J1703 or FMVSS116 DOT-3
J07L(02MY).book Page 4 Monday, June 11, 2001 4:52 PM

11-4
Index
Form No. 8Q42-EA-01F
I
IgnitionKeys
............................................ 3-2
Switch
......................................... 5-2
Immobilizer System
......................... 3-28
In Case of Emergency
........................ 7-1
Indicator Lights
................................ 5-22
Cruise set
.................................. 5-28
Headlight high-beam
................ 5-27
O/D OFF
................................... 5-28
Instrument Cluster
........................... 5-17
Interior Care
..................................... 8-48
Interior Light
.................................... 6-37
J
Jump-Starting ................................... 7-13
K
Keyless Entry System ........................ 3-5
Keys
................................................... 3-2
L
Label Information ............................ 10-2
Lane-Change Signals
....................... 5-30
Light Bulbs Replacement
............................. 8-31
Specifications
........................... 10-6
Lighter
.............................................. 6-37
Lighting Control
.............................. 5-29
Lubricant Quality
............................. 10-4
M
Maintenance Introduction
................................. 8-2
Owner maintenance
precautions
................................ 8-11
Owner maintenance
schedule
.................................... 8-10
Scheduled
.................................... 8-3
Manual Transmission Operation
........ 5-8
Mesh Pocket
..................................... 6-40
Meters and Gauges
........................... 5-17
Mirrors Outside mirrors
......................... 3-31
Rearview mirror
........................ 3-32
Money-Saving Suggestions
................ 4-6
O
Odometer and Trip Meter ................ 5-18
Outside Mirrors
................................ 3-31
Overheating
...................................... 7-11
Overloading
...................................... 4-10
P
Paint Damage ................................... 8-41
Parking Brake
..................................... 5-5
Parking in an Emergency
................... 7-2
Power Door Locks
............................. 3-4
Power Steering
................................. 5-13
Fluid
.......................................... 8-19
Power Windows
................................. 3-9
Push-Starting
.................................... 7-15
J07L(02MY)IX.fm Page 4 Monday, June 11, 2001 5:33 PM