air condition MAZDA MODEL MX-5 RF 2017 (in English) Workshop Manual

6–8
Maintenance and Care
Scheduled Maintenance
Maintenance
Interval Number of months or kilometres (miles), whichever comes ¿ rst.
Months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96
×1000 km 10 20 30 40 50 60 70 80 90
100 110 120 130 140 150 160
×1000 miles 6.25 12.5 18.75 25 31.25 37.5 43.75 50 56.25 62.5 68.75 75 81.25 87.5 93.75 100
Disc brakes I I I I I I I I I I I I I I I I
Steering operation and linkages I I I I I I I I
Manual transmission oil R
Rear differential oil
*8
Front and rear suspension, ball
joints and wheel bearing axial play I I I I I I I I
Driveshaft dust boots I I I I
Exhaust system and heat shields Inspect every 80,000 km (50,000 miles).
Bolts and nuts on chassis and body T T T T T T T T
Body condition (for rust, corrosion
and perforation) Inspect annually.
Tyres (including spare tyre) (with
inÀ ation pressure adjustment)
*9 I I I I I I I I I I I I I I I I
Tyre rotation
*9 Rotate every 10,000 km (6,250 miles).
Emergency À at tyre repair kit (if
installed)
*10 Inspect annually.
Chart symbols:
I : Inspect: Inspect and clean, repair, adjust, ¿ ll up, or replace if necessary.
R : Replace
C : Clean
T : Tighten
D : Drain
Remarks:
*1 In the countries below, inspect the spark plugs at every 10,000 km (6,250 miles) or 12 months before replacing
them at the said interval.
Armenia, Angola, Bolivia, Burundi, B.Virgin, Cambodia, Cameroon, Chile, Costa Rica, Curacao, El
Salvador, Gabon, Ghana, Georgia, Guatemala, Haiti, Honduras, Hong Kong, Iran, Jordan, Macau, Mongolia,
Mozambique, Myanmar, Nigeria, Nicaragua, Papua New Guinea, Peru, Philippines, Seychelles, Syria,
Tanzania, United Arab Emirates, Vietnam, Zaire, Zimbabwe
*2 Also inspect the air conditioner drive belts, if installed.
If the vehicle is operated primarily under any of the following conditions, inspect the drive belts more often
than the recommended intervals.
a) Driving in dusty conditions
b) Extended periods of idling or low speed operation
c) Driving for long period in cold temperatures or driving regularly at short distance only
d) Driving in extremely hot conditions
e) Driving in mountainous conditions continually
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6–9
Maintenance and Care
Scheduled Maintenance
*3 If the vehicle is operated primarily under any of the following conditions, replace the engine oil and oil ¿ lter
more often than the recommended intervals.
a) Purpose of vehicle use is police car, taxi or driving school car.
b) Driving in dusty conditions
c) Extended periods of idling or low speed operation
d) Driving for long period in cold temperatures or driving regularly at short distance only
e) Driving in extremely hot conditions
f) Driving in mountainous conditions continually
*4 Use of FL-22 is recommended when replacing engine coolant. Using engine coolant other than FL-22 may
cause serious damage to the engine and cooling system.
*5 If the vehicle is operated in very dusty or sandy areas, clean and if necessary, replace the air ¿ lter more often
than the recommended intervals.
*6 Inspect the battery electrolyte level, speci¿ c gravity and outer appearance. If the vehicle is operated in
extremely hot and cold areas, inspect the battery electrolyte level, speci¿ c gravity and appearance every 10,000
km (6,250 miles) or 6 months. The sealed battery only requires an outer appearance inspection.
*7 If the brakes are used extensively (for example, continuous hard driving or mountain driving) or if the vehicle
is operated in extremely humid climates, replace the brake À uid annually.
*8 If this component has been submerged in water, the oil should be replaced.
*9 The Tyre Pressure Monitoring System (TPMS) initialization must be performed so that the system operates
normally (if equipped).
*10 Check the tyre repair À uid expiration date every year when performing the periodic maintenance. Replace the
tyre repair À uid bottle with new one before the expiration date.
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6–10
Maintenance and Care
Scheduled Maintenance
Maintenance Monitor
Maintenance Monitor (Type A audio)
“Oil Change” with À exible setting *1 is available. Consult an Authorised Mazda Repairer for
details*2 . When the engine oil À exible maintenance setting is selected, the wrench indicator
light in the instrument cluster will be illuminated when remaining oil life becomes less than
1,000 km (600 mile), or remaining days are less than 15 (Whichever comes ¿ rst).
Reset method
Press and hold the selector with the ignition switched off, then switch it on. Keep pressing
the selector for more than 5 seconds. The master warning light will À ash for a few seconds
when the reset is completed.
Selector
*1 The engine oil À exible maintenance setting is available (only some models). Based on
the engine operating conditions, the onboard computer in your vehicle calculates the
remaining oil life.
*2 When the engine oil À exible maintenance setting is selected, the system must be reset
whenever replacing the engine oil regardless of the wrench indicator light display.
Maintenance Monitor (Type B/Type C audio)
1. Select the icon on the home screen to display the “Applications” screen.
2. Select “Vehicle Status Monitor”.
3. Select “Maintenance” to display the maintenance list screen.
4. Switch the tab and select the setting item you want to change.
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6–11
Maintenance and Care
Scheduled Maintenance
You can customize settings in the setup display as follows:
Tab Item Explanation
Scheduled Setting Noti¿ cation can be switched on/off.
Time (months) Displays the time or distance until maintenance is due.
Select this item to set the maintenance period.
The wrench indication/indicator light in the instrument cluster will
be illuminated when the remaining distance is less than
1,000 km or 600 mile, or the remaining number of days is less than
15 (whichever comes ¿ rst). Distance (mile or km)
Reset Resets the time and distance to the initial values.
Once the system turns on, it needs to be reset whenever carrying
out maintenance.
Tyre Rotation Setting Noti¿ cation can be switched on/off.
Distance (mile or km) Displays the distance until tyre rotation is due.
Select this item to set the tyre rotation distance.
The wrench indication/indicator light in the instrument cluster will
be illuminated when the remaining distance is less than 1,000 km
or 600 mile.
Reset Resets the remaining distance to the initial value.
Once the system turns on, it needs to be reset whenever rotating
the tyres.
Oil Change Setting
*1 Noti¿ cation can be switched on/off.
Distance (mile or km) Displays the distance until the oil replacement is due.
Select this item to set the oil replacement distance.
The wrench indication/indicator light in the instrument cluster will
be illuminated when the remaining distance is less than 1,000 km
or 600 mile.
Reset Resets the remaining distance to the initial value.
Once the system turns on, it needs to be reset whenever replacing
the engine oil.
*1 The engine oil À exible maintenance setting is available (only some models). Consult an Authorised Mazda
Repairer for details.
When the engine oil À exible maintenance setting is selected, you will see the following items in the display. The
vehicle calculates the remaining oil life based on the engine operating conditions and lets you know when an oil
change is due by illuminating the wrench indicator light in the instrument cluster.
Tab Item Explanation
Oil Change Oil life (%) Displays the engine oil life until the oil replacement is due.
The wrench indication/indicator light in the instrument cluster
will be illuminated when remaining oil life distance is less
than 1,000 km (600 mile), or remaining days are less than 15
(whichever comes ¿ rst).
Reset Resets the remaining oil life to 100 %.
The system must be reset whenever replacing the engine oil.
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6–21
Maintenance and Care
Owner Maintenance
NOTE
Changing the coolant should be done
by an expert repairer, we recommend an
Authorised Mazda Repairer.
Inspect the antifreeze protection and
coolant level in the coolant reservoir at
least once a year—at the beginning of
the winter season—and before travelling
where temperatures may drop below
freezing.
Inspect the condition and connections of
all cooling system and heater hoses.
Replace any that are swollen or
deteriorated.
The coolant should be at full in the
radiator and between the FULL and LOW
marks on the coolant reservoir when the
engine is cool.
Coolant reservoir
Cooling fan
Cooling system cap
If it is at or near LOW, add enough coolant
to the coolant reservoir to provide freezing
and corrosion protection and to bring the
level to FULL.
Securely tighten the coolant reservoir tank
cap after adding coolant.
CAUTION
  Radiator coolant will damage paint.  Rinse it off quickly if spilled.


 Use only soft (demineralised) water
in the coolant mixture. Water that
contains minerals will cut down on
the coolant's effectiveness.
  Do not add only water. Always add a
proper coolant mixture.
  The engine has aluminium parts and
must be protected by an ethylene-
glycol-based coolant to prevent
corrosion and freezing.
  DO NOT USE coolants Containing
Alcohol, methanol, Borate or
Silicate.
 These coolants could damage the
cooling system.
  DO NOT MIX alcohol or methanol
with the coolant. This could damage
the cooling system.
  Do not use a solution that contains
more than 60% antifreeze.
 This would reduce effectiveness.
 
 If the “FL22” mark is shown on or
near the cooling system cap, use
of FL-22 is recommended when
replacing engine coolant. Using
engine coolant other than FL-22 may
cause serious damage to the engine
and cooling system.
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6–22
Maintenance and Care
Owner Maintenance
If the coolant reservoir is empty or new
coolant is required frequently, consult
an expert repairer, we recommend an
Authorised Mazda Repairer. Brake/Clutch Fluid
Inspecting Brake/Clutch Fluid
Level
WARNING
If the brake/clutch À uid level is low,
have the brakes inspected:
A low brake/clutch À uid level is
dangerous.
A low level could indicate brake lining
wear or a brake system leak which
could cause the brakes to fail and lead
to an accident.
The brakes and clutch draw À uid from the
same reservoir.
Inspect the À uid level in the reservoir
regularly. It should be kept between the
MAX and MIN lines.
The level normally drops with
accumulated distance, a condition
associated with wear of brake and clutch
linings. If it is excessively low, have the
brake/clutch system inspected by an expert
repairer, we recommend an Authorised
Mazda Repairer.
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6–31
Maintenance and Care
Owner Maintenance
Key Battery Replacement
If the buttons on the transmitter are
inoperable and the operation indicator
light does not À ash, the battery may be
dead.
Replace with a new battery before the
transmitter becomes unusable.
CAUTION
  Make sure the battery is installed
correctly. Battery leakage could
occur if it is not installed correctly.
  When replacing the battery, be
careful not to touch any of the
internal circuitry and electrical
terminals, bend the electrical
terminals, or get dirt in the
transmitter as the transmitter could
be damaged.
  There is the danger of explosion if
the battery is not correctly replaced.
  Dispose of used batteries according
to the following instructions.
 


 Insulate the plus and minus
terminals of the battery using
cellophane or equivalent tape.
 


 Never disassemble.



 Never throw the battery into ¿ re or
water.
 


 Never deform or crush. 

 Replace only with the same type
battery (CR2025 or equivalent).
The following conditions indicate that the
battery power is low:
 


 The KEY indicator light (green) À ashes
in the instrument cluster for about 30
seconds after the engine is turned off.
 


 The system does not operate and
the operation indicator light on the
transmitter does not À ash when the
buttons are pressed.
 


 The system's operational range is
reduced.
Replacing the battery at an Authorised
Mazda Repairer is recommended to
prevent damage to the key. If replacing the
battery by yourself, follow the instruction.
Replacing the key battery
1. Press the knob and pull out the
auxiliary key.
Knob
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6–34
Maintenance and Care
Owner Maintenance
Ty r e I nÀ ation Pressure
WARNING
Always inÀ ate the tyres to the correct
pressure:
OverinÀ ation or underinÀ ation of tyres
is dangerous. Adverse handling or
unexpected tyre failure could result in
a serious accident.
Refer to Tyres on page 9-8 .
Use only a Mazda-genuine tyre valve
cap:
Use of a non-genuine part is dangerous
as the correct tyre air pressure cannot
be maintained if the tyre valve becomes
damaged. If the vehicle is driven under
this condition, the tyre air pressure
will decrease which could result in a
serious accident. Do not use any part
for the tyre valve cap that is not a
Mazda-genuine part.
Inspect all tyre pressures monthly when
the tyres are cold. Maintain recommended
pressures for the best ride, handling, and
minimum tyre wear.
Refer to the speci¿ cation charts (page
9-8 ).
(With tyre pressure monitoring system)
After adjusting the tyre pressure,
initialization of the tyre pressure
monitoring system is necessary to make
the system operate normally.
Refer to Tyre Pressure Monitoring System
Initialization on page 4-143 .
NOTE

 Always check tyre pressure when
tyres are cold.
  Warm tyres normally exceed
recommended pressures. Do not
release air from warm tyres to adjust
the pressure.
  UnderinÀ ation can cause reduced
fuel economy, uneven and
accelerated tyre wear, and poor
sealing of the tyre bead, which
will deform the wheel and cause
separation of tyre from rim.
  OverinÀ ation can produce a harsh
ride, uneven and accelerated tyre
wear, and a greater possibility of
damage from road hazards.
 Keep your tyre pressure at the correct
levels. If one frequently needs
inÀ ating, have it inspected.
Tyre Rotation
WARNING
Rotate tyres periodically:
Irregular tyre wear is dangerous. To
equalize tread wear for maintaining
good performance in handling and
braking, rotate the tyres every 10,000
km (6,250 miles), or sooner if irregular
wear develops.
During rotation, inspect them for correct
balance.
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6–35
Maintenance and Care
Owner Maintenance
NOTE
Because your vehicle is not equipped
with a spare tyre, you cannot do a tyre
rotation safely with the jack that comes
with your vehicle. Have an expert
repairer, we recommend an Authorised
Mazda Repairer perform tyre rotation.
Do not include (TEMPORARY USE ONLY)
spare tyre in rotation.Forward
Also, inspect them for uneven wear and
damage. Abnormal wear is usually caused
by one or a combination of the following:
 


 Incorrect tyre pressure



 Improper wheel alignment



 Out-of-balance wheel



 Severe braking
After rotation, inÀ ate all tyre pressures to
speci¿ cation (page 9-8 ) and inspect the
wheel nuts for tightness.
(With tyre pressure monitoring system)
After adjusting the tyre pressure,
initialization of the tyre pressure
monitoring system is necessary to make
the system operate normally.
Refer to Tyre Pressure Monitoring System
Initialization on page 4-143 .
CAUTION
Rotate unidirectional tyres and radial
tyres that have an asymmetrical tread
pattern or studs only from front to rear,
not from side to side. Tyre performance
will be reduced if rotated from side to
side.
(With limited-slip differential)
Do not use the following:
 
 Tyres not of the designated size 
 Tyres of different sizes or types at the
same time
  Tyres not suf¿ ciently inÀ ated
If these instructions are not followed,
the rotation of the left and right wheels
will be different and will thus apply
a constant load on the limited-slip
differential.
This will cause a malfunction.
Replacing a Tyre
WARNING
Always use tyres that are in good
condition:
Driving with worn tyres is dangerous.
Reduced braking, steering, and traction
could result in an accident.
Replace all four tyres at the same time:
Replacing just one tyre is dangerous.
It could cause poor handling and poor
braking resulting in loss of vehicle
control. Mazda strongly recommends
that you replace all four tyres at the
same time.
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6–51
Maintenance and Care
Owner Maintenance
*Some models.
DESCRIPTION FUSE
RATING PROTECTED COMPONENT
18 A/C MAG 7.5 A Air conditioner
19 AT PUMP
H/L HI 20 A Transmission control system
*
20 AT 15 A Transmission control system *
21 D LOCK 25 A Power door locks
22 H/L RH 20 A Headlight (RH)
23 E N G
B 2
7.5 A Engine control system
24 TAIL 20 A Tail lights, Number plate lights, Position lights
25 DRL 15 A —
26 ROOM 25 A Overhead light
27 FOG 15 A —
28 H/CLEAN 20 A Headlight washer
*
29 STOP 10 A Brake lights, Rear fog light *
30 HORN 15 A Horn
31 H/L LH 20 A Headlight (LH)
32 ABS/DSC S 30 A ABS, Dynamic stability control system
33 HAZARD 15 A Hazard warning À ashers, Direction indicator lights
34 FUEL PUMP 15 A Fuel system
35 E N G
B 3
5 A —
36 WIPER 20 A Windscreen wipers
37 CABIN
B
50 A For protection of various circuits
38 — — —
39 — — —
40 ABS/DSC M 50 A ABS, Dynamic stability control system
41 EVVT
A/R PUMP 20 A Engine control system
42
EVPS 30 A Brake control system
43 FAN1 30 A Cooling fan
44 FAN2 40 A —
45 ENG.MAIN 40 A Engine control system
46 EPS 60 A Power steering system
47
DEFOG 30 A Rear window defogger
48 IG2 30 A For protection of various circuits
49 INJECTOR 30 A Engine control system
50 HEATER 40 A Air conditioner
51 — — —
52 — — —
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