light MAZDA MODEL PROTÉGÉ 2002 (in English) Repair Manual

7-5
In Case of an Emergency
Flat Tire
Form No. 8Q36-EA-01F

Jack
To remove the jack
(Sedan)
Turn the wing bolt counterclockwise.
(Hatchback)
1. Remove the cover.2. Turn the wing bolt counterclockwise.
To secure the jack
Perform the removal procedure in reverse.

Spare Tire
Your Mazda has a temporary spare tire.
It’s lighter and smaller than a
conventional tire, and is designed only for
emergency use and should be used only
for VERY short periods. Temporary
spares should NEVER be used for long
drives or extended periods.
Jack
Wing bolt
Driving with a Temporary Spare Tire
on Ice or Snow:
Driving with a spare tire on the front
(driving) wheels on ice or snow is
dangerous. Handling will be affected.
You could lose control of the vehicle
and have an accident. Put the spare
tire on the rear axle and move a
regular tire to the front.
JackWing bolt
WARNING
J39L(02MY).book Page 5 Thursday, November 1, 2001 10:49 AM

8-1
Form No. 8Q36-EA-01F
8Maintenance and Care
How to keep your Mazda in top condition.
Introduction
................................................................................. 8- 2
Introduction ............................................................................. 8- 2
Scheduled Maintenance
.............................................................. 8- 3
Scheduled Maintenance (Except Chile) .................................. 8- 3
Scheduled Maintenance (Chile) .............................................. 8- 6
Owner Maintenance
.................................................................... 8- 8
Owner Maintenance Schedule ................................................. 8- 8
Owner Maintenance Precautions ............................................. 8- 9
Engine Compartment Overview .............................................. 8-10
Engine Oil ................................................................................ 8-11
Engine Coolant ........................................................................ 8-14
Brake/Clutch Fluid .................................................................. 8-16
Power Steering Fluid ............................................................... 8-18
Automatic Transaxle Fluid (ATF) ........................................... 8-18
Washer Fluid ............................................................................ 8-20
Body Lubrication ..................................................................... 8-21
Air Filter .................................................................................. 8-21
Wiper Blades ........................................................................... 8-22
Battery ..................................................................................... 8-25
Tires ......................................................................................... 8-26
Light Bulbs .............................................................................. 8-30
Fuses ........................................................................................ 8-39
Appearance Care
......................................................................... 8-43
How to Minimize Environmental Paint Damage ..................... 8-43
Exterior Care ........................................................................... 8-45
Interior Care ............................................................................ 8-48
J39L(02MY).book Page 1 Thursday, November 1, 2001 10:49 AM

8-5
Maintenance and Care
Scheduled Maintenance
Form No. 8Q36-EA-01F

Schedule 2
I
: Inspect and repair, clean, adjust, or replace if necessary.
(Oil-permeated air filter cannot be cleaned using the air-blow method.)
R
: Replace
L
: Lubricate
*1: According to state and federal regulations, failure to perform maintenance on these items will not void your
emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or kilometrage (mileage) period to ensure long-term reliability.
*2: If the vehicle is operated in cold districts { below -18 degrees C (0 degrees F) }, replace the timing belt at
96,000 km (60,000 miles).
Maintenance
Interval
Maintenance
ItemNumber of months or kilometers (miles), whichever comes first
Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 Km 8 1624324048566472808896
(×1000 Miles) (5) (10) (15) (20) (25) (30) (35) (40) (45) (50) (55) (60)
Engine valve clearanceI
Engine timing belt
*2Inspect at 96,000 km (60,000 miles)
Replace every 168,000 km (105,000 miles)
Drive belts (tension) II
Engine oilExcept Puerto RicoRRRRRRRRRRRR
Puerto RicoReplace every 5,000 km (3,000 miles) (or 3 months)
Engine oil filterRRRRRRRRRRRR
Cooling systemII
Engine coolantReplace at first 72,000 km (45,000 miles) or 36 months ;
after that, every 48,000 km (30,000 miles) or 24 months
Engine coolant levelIIIIIIIIIIII
Idle speedII
Air filter
I
*1R
I *1R
Fuel lines & hoses*1II
Hoses & tubes for emission*1I
Spark plugsRR
Function of all lightsIIIIIIIIIIII
Brake lines, hoses & connectionsII
Brake & clutch fluid level IIIIIIIIIIII
Disc brakesIIII
Drum brakesII
Tire inflation pressure and tire wearIIIIIIIIIIII
Steering operation & linkagesII
Power steering fluid levelIIIIIIIIIIII
Front suspension ball jointsII
Driveshaft dust bootsII
Bolts & nuts on chassis & bodyIIII
Exhaust system heat shieldsII
All locks & hingesLLLLLLLLLLLL
Washer fluid levelIIIIIIIIIIII
Refrigerant amount (if installed) IIII
Compressor operation (if installed) IIII
J39L(02MY).book Page 5 Thursday, November 1, 2001 10:49 AM

8-7
Maintenance and Care
Scheduled Maintenance
Form No. 8Q36-EA-01F
I
: Inspect: Inspect and clean, repair, adjust, or replace if necessary . R: Replace
L
: Lubricate T
: Tightenan
*5: If the brakes are used extensively (for example, continuous hard driving or mountain driving) or if the vehicle
is operated in extremely humid climates, change the brake fluid annually.
*6: This is a full function check of electrical systems such as lights, wiper and washer systems (including wiper
blades), and power windows.
Maintenance
Interval
Maintenance
ItemNumber of months or km (miles), whichever comes first
Months 6 121824303642485460667278849096
×1000 Km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
(×1000 Miles) (6) (12) (18) (24) (30) (36) (42) (48) (54) (60) (66) (72) (78) (84) (90) (96)
E.G.R. system (if installed)IIIIIIII
Battery electrolyte level
and specific gravityIIIIIIII
Brake and clutch pedalsIIIIIIIIIIIIIIII
Brake lines, hoses and
connectionsIIIIIIII
Brake fluid*
5I I IRI I IRI I IRI I IR
Clutch fluidIIIIIIIIIIIIIIII
Parking brakeIIIIIIIIIIIIIIII
Power brake unit and hosesIIIIIIII
Disc brakesIIIIIIIIIIIIIIII
Drum brakesIIIIIIII
Power steering fluid and linesIIIIIIIIIIIIIIII
Steering operation and gear
housingIIIIIIII
Steering linkage, tie rod ends and
armsIIIIIIII
Manual transaxle oilRR
Automatic transaxle fluid levelIIII III
Automatic transaxle fluid
RRR
Front and rear suspension and
ball jointsIIII
Driveshaft dust bootsIIII
Exhaust system heat shieldsIIII
Wheel nutsTTTTTTTT
Bolts and nuts on chassis and
bodyTTTTTTTT
All electrical system
*6 IIIIIIII
Headlight alignmentIIIII
Body condition (for rust,
corrosion and perforation)Ins
pect annually
Tires
(including spare tire, with
inflation pressure adjustment)IIIIIIII
Hinges and catchesLLLLLLLL
Road testIIIIIIIIIIIIIIII
J39L(02MY).book Page 7 Thursday, November 1, 2001 10:49 AM

8-29
Maintenance and Care
Owner Maintenance
Form No. 8Q36-EA-01F

Temporary Spare Tire
Inspect the temporary spare tire at least
monthly to make sure it’s properly
inflated and stored.
The temporary spare tire is easier to
handle because of its construction. It is
lighter and smaller than a conventional
tire and should be used only for an
emergency and only for a short distance.
Use the temporary only until the
conventional tire is repaired, which should
be as soon as possible.
Maintain its pressure at 420 kPa (60 psi).

Replacing a Wheel
When replacing a wheel, make sure the
new one is the same as the original factory
wheel in diameter, rim width, and offset.
Proper tire balancing provides the best
riding comfort and helps reduce tread
wear. Out-of-balance tires can cause
vibration and uneven wear, such as
cupping and flat spots.
•Don’t use your temporary spare tire
rim with a snow tire or a
conventional tire. Neither will
properly fit and could damage both
tire and rim.
•The temporary spare tire has a tread
life of up to 5,000 km (3,000 miles),
depending on road conditions and
driving habits.
•When the tread wear solid-band
indicator appears, replace the tire
with the same type of temporary
spare.
CAUTION
Using a Wrong-Sized Wheel:
Using a wrong-sized wheel is
dangerous. Braking and handling
could be affected, leading to loss of
control and an accident. Always use
wheels of the correct size on your
vehicle.
A wrong-sized wheel may adversely
affect
•Tire fit
•Wheel and bearing life
•Ground clearance
•Snow-chain clearance
•Speedometer calibration
•Headlight aim
•Bumper height
WARNING
CAUTION
J39L(02MY).book Page 29 Thursday, November 1, 2001 10:49 AM

8-30
Maintenance and Care
Owner Maintenance
Form No. 8Q36-EA-01F
Light Bulbs
License plate lights Front side-marker lights
Overhead lights/Map lights Sedan
Headlights
Front turn signal lights/
Parking lights
Brake lights/Taillights
Rear turn signal lights
Reverse lights
Taillights
High-mount brake light
Trunk light
Rear side-marker lights
J39L(02MY).book Page 30 Thursday, November 1, 2001 10:49 AM

8-31
Maintenance and Care
Owner Maintenance
Form No. 8Q36-EA-01F
License plate lightsFront side-marker lights
Overhead lights/Map lights
Headlights
Front turn signal lights/
Parking lights
Reverse lights
Rear turn signal lights
Brake lights/TaillightsHatchback
J39L(02MY).book Page 31 Thursday, November 1, 2001 10:49 AM

8-32
Maintenance and Care
Owner Maintenance
Form No. 8Q36-EA-01F
Your Mazda’s headlights have replaceable
halogen bulbs.
Replacing a Headlight Bulb
Sedan
1. Make sure the headlight switch is off.
2. Lift the hood and find the bulb in the
rear of the headlight body.
3. Detach the electrical connector from
the bulb by pulling it to the rear.
4. Pull off the sealing cover.
5. Unhook the bulb retaining spring.
6. Swing the retaining spring out and
away to free the headlight bulb.
7. Carefully remove the headlight bulb
from the socket by pulling it straight
back.
8. Replace the bulb.
Handling Halogen Bulbs:
When a halogen bulb breaks, it is
dangerous. These bulbs contain
pressurized gas. If one is broken, it
will explode and serious injuries
could be caused by the flying glass.
If the glass portion is touched with
bare hands, body oil could cause the
bulb to overheat and explode when lit.
Never touch the glass portion of the
bulb with your bare hands and always
wear eye protection when handling or
working around halogen bulbs.
Children and Halogen Bulbs:
Playing with a halogen bulb is
dangerous. Serious injuries could be
caused by dropping a halogen bulb or
breaking it some other way.
Always keep halogen bulbs out of the
reach of children.
WARNING
Sedan
Hatchback
Headlight low beamDo not touch the glass surface
Headlight main beam
Sealing cover
J39L(02MY).book Page 32 Thursday, November 1, 2001 10:49 AM

8-33
Maintenance and Care
Owner Maintenance
Form No. 8Q36-EA-01F
9. Install in the reverse order of removal.
Hatchback
1. Make sure the headlight switch is off.
2. Lift the hood and find the bulbs in the
rear of the headlight body.
(Low beam bulb)
3. Detach the electrical connector from
the bulb by pulling it to the rear.
4. Pull off the sealing cover.5. Unhook the bulb retaining spring.
6. Swing the retaining spring out and
away to free the headlight bulb.
7. Carefully remove the headlight bulb
from the socket by pulling it straight
back.
8. Replace the bulb.
9. Install in the reverse order of removal.
(High beam bulb)
10.Turn the socket and bulb assembly
counterclockwise and remove it.
Carefully remove the headlight bulb
from its socket in the reflector by
gently pulling it straight backward out
of the socket.
NOTE
•When reinstalling the sealing cover,
make sure faces up.
•Use the protective cover and carton
to dispose of the old bulb promptly
out of the reach of children.
NOTE
•When reinstalling the sealing cover,
make sure faces up.
•Use the protective cover and carton
to dispose of the old bulb promptly
out of the reach of children.
Sealing cover
J39L(02MY).book Page 33 Thursday, November 1, 2001 10:49 AM

8-35
Maintenance and Care
Owner Maintenance
Form No. 8Q36-EA-01F

Replacing a Bulb (Front)
To replace the fog light bulbs, contact an Authorized Mazda Dealer.
To replace the front side-marker light bulbs (Hatchback), contact an Authorized Mazda
Dealer.
Front turn signal lights/Parking lightsFront side-marker lights
Sedan
J39L(02MY).book Page 35 Thursday, November 1, 2001 10:49 AM