240 MERCEDES-BENZ C230 KOMPRESSOR 2003 W203 Owner's Manual

C 230 Kompressor Sport
C240
C 240 4MATIC
C320
C 320 4MATIC
C320Sport
C 320 4MATIC Sport
C32AMG

ContentsOperation......................................... 221
The first 1 000 miles (1 500 km) ......... 222
Driving instructions ............................ 223
Drive sensibly – save fuel ............. 223
Drinking and driving ..................... 223
Pedals .......................................... 223
Power assistance ......................... 224
Brakes .......................................... 224
Driving off..................................... 225
Parking ......................................... 225
Tires ............................................. 226
Hydroplaning ................................ 227
Tire traction .................................. 227
Tire speed rating .......................... 227
Winter driving instructions ........... 228
Standing water ............................. 229
Passenger compartment .............. 230
Driving abroad .............................. 230
Control and operation of
radio transmitter .......................... 230
Catalytic converter ....................... 231
Emission control........................... 231
Coolant temperature .................... 232At the gas station .............................. 233
Check regularly and before
a long trip ..................................... 234
Engine compartment ......................... 235
Hood ............................................ 235
Engine oil ..................................... 236
Transmission fluid level ................ 238
Coolant level ................................ 238
Battery ......................................... 240
Windshield washer system and
headlamp cleaning* system ......... 241
Tires and wheels ................................ 242
Important guidelines .................... 242
Life of tire..................................... 243
Direction of rotation ..................... 243
Checking tire inflation pressure ... 243
Rotating wheels ........................... 244
Winter driving .................................... 245
Winter tires .................................. 245
Block heater (Canada only) .......... 246
Snow chains ................................. 246Maintenance...................................... 247
Clearing the service indicator ...... 247
Service term exceeded ................ 247
Calling up the service indicator .... 248
Resetting the service indicator .... 248
Vehicle care....................................... 249
Cleaning and care of vehicle ........ 249

Contents
Practical hints................................ 255
What to do if … .................................. 256
Lamps in instrument cluster ........ 256
Lamp in center console................ 260
Messages in the display ............... 261
Where will I find ...? ........................... 279
First aid kit ................................... 279
Vehicle tool kit ............................. 279
Spare wheel ................................. 281
Unlocking/locking in an emergency .. 285
Unlocking the vehicle ................... 285
Locking the vehicle ...................... 286
Changing batteries ....................... 286
Fuel filler flap ............................... 287
Manually unlocking the
transmission selector lever .......... 288
Opening/closing in an emergency..... 289
Sliding/pop-up roof* ................... 289
Replacing bulbs ................................. 290
Bulbs ............................................ 290
Replacing bulbs for front lamps ... 292
Side marker lamp bulb ................. 294
Replacing bulbs for rear lamps..... 295Replacing wiper blades....................... 296
Removing ...................................... 296
Installing ....................................... 296
Flat tire ............................................... 297
Preparing the vehicle .................... 297
Mounting the spare wheel ............ 297
Battery................................................ 303
Disconnecting the battery............. 304
Removing the battery.................... 304
Charging and reinstalling
the battery .................................... 304
Reconnecting the battery.............. 305
Jump starting ...................................... 306
Towing the vehicle .............................. 308
Installing towing eye bolt .............. 311
Fuses .................................................. 312
Fuse box in passenger
compartment ................................ 312
Fuse box in engine
compartment ................................ 312
Auxiliary fuse box in trunk............. 313
Technical data.................................. 315
Spare parts service ............................ 316
Warranty coverage ............................. 317
Loss of Service and Warranty
Information Booklet ...................... 317
Identification labels ............................ 318
Layout of poly-V-belt drive.................. 319
C 230 Kompressor Sport .............. 319
C 240 / C 320 (all models)........... 319
C 32 AMG ..................................... 319
Engine ................................................ 320
Rims and Tires.................................... 322
Same size tires ............................. 323
Mixed size tires ............................. 324
Spare wheel .................................. 325
Electrical system ................................ 326
Main dimensions ................................ 327
Weights .............................................. 328

31 Getting started
Unlocking
Starter switch positionsStarter switch0For removing key
The steering is locked when the key is
removed from the starter switch. If
necessary, move steering wheel slight-
ly to allow the locking mechanism to
engage.
1Power supply to some electrical
consumers, such as seat adjustment
2Ignition (power supply for all electrical
consumers) and driving position
3Starting position
Warning!
G
When leaving the vehicle, always remove the
SmartKey from the starter switch and lock
the vehicle. Do not leave children unattend-
ed in the vehicle, or with access to an un-
locked vehicle. Unsupervised use of vehicle
equipment may cause an accident and/or
serious personal injury.iVehicles with automatic transmission:
The SmartKey can only be removed
from the starter switch with the gear
selector lever in positionP.
!If the key is left in starter switch
position0 for an extended period of
time, it can no longer be turned in the
starter switch.

Remove the key from the starter
switch and reinsert.
If the key can still not be turned, the
battery may not be sufficiently
charged.


Check the battery and charge it if
necessary (
page 240).


Get a jump start (
page 306).
To prevent accelerated battery dis-
charge and a possible dead battery, al-
ways remove the key from the starter
switch.

228 OperationDriving instructionsC240, C2404MATIC, C320, and
C 320 4MATIC
Your vehicle is factory equipped with
“H”-rated tires, which have a speed rating
of 130 mph (210 km / h).
An electronic speed limiter prevents your
vehicle from exceeding a speed of
130 mph (210 km/h).
C 230 Kompressor Sport, C 320 Sport,
and C 320 4MATIC Sport
Your vehicle is factory equipped with
“W”-rated tires, which have a speed rating
of 168 mph (270 km / h).
An electronic speed limiter prevents your
vehicle from exceeding a speed of
130 mph (210 km/h).C32AMG
Your vehicle is factory equipped with
“Y”-rated tires, which have a speed rating
of 188 mph (300 km / h).
An electronic speed limiter prevents your
vehicle from exceeding a speed of
155 mph (250 km/h).
Regardless of the tire speed rating, local
speed limits should be obeyed. Use pru-
dent driving speeds appropriate to prevail-
ing conditions.
Winter driving instructions
The most important rule for slippery or icy
roads is to drive sensibly and to avoid
abrupt acceleration, braking and steering
maneuvers. Do not use the cruise control
system under such conditions.
When the vehicle is in danger of skidding,
move selector lever to positionN or in
case of manual transmission declutch. Try
to keep the vehicle under control by cor-
rective steering action.
iInformation on driving with snow
chains, see “Snow chains”
(page 246).
Warning!
G
On slippery road surfaces, never downshift
in order to obtain braking action. This could
result in drive wheel slip and reduced vehi-
cle control. Your vehicle’s ABS will not pre-
vent this type of control loss.

240 OperationEngine compartmentBattery
Your vehicle’s battery is located in the en-
gine compartment (
page 303).
The battery should always be sufficiently
charged in order to achieve its rated ser-
vice life.
If you use your vehicle mostly for short dis-
tance trips, you will need to have the bat-
tery charge checked more frequently.
When replacing the battery, always use
batteries approved by Mercedes-Benz.
If you do not intend to operate your vehicle
for an extended period of time, consult an
authorized Mercedes-Benz Center about
steps you need to observe.Batteries contain materials that can harm
the environment if disposed of improperly.
Recycling of batteries is the preferred
method of disposal. Many states require
sellers of batteries to accept old batteries
for recycling.
G
Observe all safety instructions
and precautions when handling
automotive batteries.
A
Risk of explosion
D
Keep flames or sparks away
from battery. Do not smoke.
B
Battery acid is caustic. Do not
allow it to come into contact
with skin, eyes or clothing.
In case it does, immediately
flush affected area with clear
water and seek medical help if
necessary.
E
Wear eye protection.
C
Keep children away.
F
Follow the instructions in this
Operator's Manual.

307 Practical hints
Jump starting
The battery is located in the engine
compartment on the right hand side. The
terminals for jump starting are located in
front of the battery.
Make sure that the two vehicles do not
touch.

Turn off all electrical consumers.

Apply parking brake.

Shift selector lever to positionP (man-
ual transmission to Neutral).1Positive terminal of charged battery
2Positive under hood terminal in front of
discharged battery
3Negative terminal of charged battery
4Negative under hood terminal in front
of discharged battery

Connect positive terminal1 of the
charged battery with the under hood
terminal2 in front of the discharged
battery with the jumper cables. Clamp
cable to charged battery1 first.

Start engine of the vehicle with the
charged battery and run at idle speed.

Connect negative terminal3 of the
charged battery with the under hood
terminal4 of the discharged battery
with the jumper cables. Clamp cable to
charged battery3 first.

Start the engine of the disabled vehi-
cle.
Now you can again turn on the electrical
consumers. Do not turn on the lights under
any circumstances.

Remove the jumper cables first from
negative terminals3 and4 and then
from positive terminals1 and2.

Have the battery checked at the near-
est authorized Mercedes-Benz Center.
Warning!
G
Keep flames or sparks away from battery.
Do not smoke.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 240).
!Vehicles with automatic transmission
and/or 4MATIC*:
Do not tow-start the vehicle.

310 Practical hintsTowing the vehicleWarning!
G
With the engine not running, there is no
power assistance for the braking and steer-
ing systems. In this case, it is important to
keep in mind that a considerably higher
degree of effort is necessary to brake and
steer the vehicle. Adapt your driving accord-
ingly.
!When towing the vehicle with all wheels
on the ground, please note the follow-
ing:
With the automatic central locking
activated and the key in starter switch
position2, the vehicle doors lock if the
left front wheel as well as the right rear
wheel are turning at vehicle speeds of
approx. 9 mph (15 km/h) or more.
Switch off the tow-away alarm
(page 80).
To prevent the vehicle doors from
locking, deactivate the automatic
central locking (
page 129).
Towing of the vehicle should only be
done using the properly installed
towing eye bolt. Never attach tow
cable, tow rope or tow rod to vehicle
chassis, frame or suspension parts.
iIf the battery is disconnected or
discharged

the key will not turn in the starter
switch. See notes on the battery
(page 240) or on jump starting
(page 306).


the selector lever will remain
locked in positionP. See notes on
manual unlocking of gear selector
lever (
page 288).

319 Technical data
Layout of poly-V-belt drive
Layout of poly-V-belt drive
C 230 Kompressor Sport
1Power steering pump
2Idler pulley
3Mechanical loader
4Automatic belt tensioner
5Air conditioning compressor
6Crankshaft
7Coolant pump
8Generator (alternator)
C240 / C320 (all models)
1Idler pulley
2Automatic belt tensioner
3Power steering pump
4Air conditioning compressor
5Crankshaft
6Coolant pump, fan
7Generator (alternator)
C32AMG
1Idler pulley
2Idler pulley
3Supercharger
4Automatic belt tensioner
5Power steering pump
6Air conditioning compressor
7Crankshaft
8Coolant pump, fan
9Generator (alternator)

320 Technical dataEngine
EngineModel
C 230 Kompressor Sport (203.040)
1
1The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz Center for the corresponding data of all special bodies and
special equipment.
C 240 (203.061)
1
C 240 4MATIC (203.081)
1
Engine
271
112
Mode of operation
4-stroke engine, gasoline injection
4-stroke engine, gasoline injection
No. of cylinders
4
6
Bore
3.23 in (82.00 mm)
3.54 in (89.90 mm)
Stroke
3.35 in (85.00 mm)
2.68 in (68.20 mm)
Total piston displacement
109.6 cu.in. (1 796 cm
3)
158.5cu.in. (2597cm
3)
Compression ratio
8.5:1
10.5:1
Output acc. to SAE J 1349
189 hp / 5 800 rpm
(141 kW / 5 800 rpm)
167 hp / 6 000 rpm
(125 kW / 6 000 rpm)
Maximum torque
acc. to SAE J 1349
192ft.lb/3500rpm
(260 Nm / 3 500 rpm)
177 ft.lb / 4 500 rpm
(240 Nm / 4 500 rpm)
Maximum engine speed
6000 rpm
6 200 rpm
Firing order
1-3-4-2
1-4-3-6-2-5
Poly-V-belt
7ft 11in (2420mm)
7 ft 10 in (2 390 mm)