fuel reserve MERCEDES-BENZ ML320 1997 Complete Owner's Manual

301 Technical data
Fuels, coolants, lubricants etc.
Model
Capacity
Fuels, coolants, lubricants etc.
Cooling system
approx. 12.7 US qt (12.0 l)
MB Anticorrosion / Antifreeze
Fuel tank
ML 350, ML 500
22.0 US gal (83.0 l)
Premium unleaded gasoline:
Posted Octane 91 (Avg. of 96 RON / 86 MON
including a reserve of
approx. 3.2 US gal (12.0 l)
Air conditioning system
R-134a refrigerant and special PAG lubricant
oil (never R-12)
Windshield washer and
headlamp cleaning
system*
8.0 US qt (7.6 l)
MB Windshield Washer Concentrate
1
1Use MB Windshield Washer Concentrate “S” and water for temperatures above freezing or MB Windshield Washer Concentrate “S” and commercially available pre-
mixed windshield washer solvent / antifreeze for temperatures below freezing. Follow suggested mixing ratios (page 307).

325 Index
F
Fastening the seat belts 42
Fine adjustment
Cruise control 152
First aid kit 257
Flat tire 274
Lowering the vehicle 276
Mounting the spare wheel 274
Preparing the vehicle 274
Spare wheel 259
Flexible Service System (FSS) 232, 312
Fluid level
Automatic transmission 222
Fog lamp, rear 267
Fog lamps 111
Replacing bulbs 266
Fog lamps, front
Replacing bulbs 267
Switching on 111
Folding
Exterior mirrors 128
Folding electrically
Exterior rear view mirrors
1284-ETS 25, 79
Indicator lamp 252
LOW RANGE mode 80
Malfunction indicator lamp 252
Warning lamp 251
Front airbags 63
Front fog lamps
Indicator lamp 253
Front lamps
Replacing bulbs 266, 268
Front towing eyes 285
FSS (Flexible Service System) 232, 312
Fuel 215
Additives 303
Fuel reserve warning lamp 252
Gasoline additives 303
Premium unleaded gasoline 215,
303
Requirements 303
Reserve warning 25
Fuel additives 303
Fuel filler flap 214
Locking 214
Opening 263
Unlocking 214
Fuel requirements 303Fuel tank
Filler flap 214
Fuels, coolants, lubricants etc. 300
Functions
Trip computer* 186
Fuse box 287, 288
Fuse chart 287
Fuses 287
F us e box i n engi ne com p art me nt 2 87
Fuse box in passenger footwell 288
Fuse chart 287
Fuse extractor 287
Spare fuses 287
G
Garage door opener 29, 180
Erasing in remote control 185
Gasoline see Fuel 215
Gasoline additives 303
Gauge for
Coolant temperature 25
Fuel 25
Outside temperature 25

328 IndexK
Key
Global locking 89
Global unlocking 89
Loss of 90
Positions in steering lock 33
Remote control with folding key 88
Unlocking liftgate 89
Unlocking the driver’s door, fuel filler
flap 89
Key positions in steering lock 33
Key, Mechanical 261
Key, Remote control
Unlocking with 32
Kickdown 123, 313
L
Labels, identification 292
Lamp bulbs, exterior 266
Lamps, exterior
Front 266
Rear 267Lamps, indicator and warning
4-ETS 251, 252
ABS 242
Adjustable steering column 253
AIRBAG OFF 63, 243
BAS 78, 245, 246, 247
Battery indicator lamp 254
Brake pad wear 254
Brakes 244
CHECK ENGINE 248
Coolant 249
EBP 245
Engine diagnostics 248
ESP 245, 246, 247, 251
Front fog lamps 253
Fuel reserve 252
Low engine oil level 253
LOW RANGE 252
Low washer system fluid level 253
Seat belts 253
Service indicator 232
SRS 255
Turn signals 25LATCH child seat anchors 72
LATCH child seat mounts 72
Layout of poly-V-belt drive 293
Leather upholstery
Cleaning 239
Lever
For cruise control 150
License plate lamps
Replacing bulbs 267, 271
Liftgate
Closing 92
Opening 89, 91
Opening from inside 91
Opening from outside 91
Light alloy wheels
Cleaning 238
Lighter
Rear center console 169
Lighter see cigarette lighter 168

1.1
Unscrew bolts at rear of 2/3 seat bench and

raise rear of seat bench

Up to VIN A145272, X708318.

1.2
Remove covers at seat frame of 60% bench

seat

As of VIN A145273, X708319.

AR91.12-P-1100GH

Only remove the covers which are
identified in the document with A, D and E.

2.1
Fold 60% bench seat forward into footwell

As of VIN A145273, X708319. See

operator's manual.

3.1
Pull floor covering below rear seat mounting

bracket (1) of 60% seat forward

Carefully pull floor covering forward under

the seat console to prevent it from tearing.

As of VIN A145273, X708319.

4.1
Pull the floor covering forward under the front

corner of the left C-pillar cover (2)

Carefully pull the floor covering forward

under the cover to prevent it from tearing.

As of VIN A145273, X708319.

5
Cut into floor covering directly behind seat

retaining cable (3)

Ensure that the wiring harness (4) is not

damaged when cutting the floor covering.

As of VIN A145273, X708319. Broken

line marks the cut.

6
Fold floor mat back

Do not crease floor mat!

Fold floor mat back far enough to provide

access to cap (84) between body and fuel

pump.

7
Remove end cover (84) of body


Installation:
Replace cap and insert with

new sealing compound.


Cap (84) is sealed in with body sealer.

Heat with hot air blower to make it easier to

remove.

8
Seal fuel return line (90/11)

Pliers

*163589003700

9
Connect extraction hose (90/14) with adapter
hose to connection for fuel return line (90/11)

Extraction hose

*168589009000


Adapter hose

*163589009100

10
Connect ground cable (90/10) of extraction

pump ground terminal vehicle battery

Pumping out

11
Pump fuel out into safety container using

extraction pump


*BF47.10-P-1001-01A


*WH58.30-Z-1001-16A

12
Install in the reverse order


Fuel tank

Number

Designation
Models

163.113/
136/154/

172 up to

31.08.01
Models

163.113/
136/154/

172 as of

01.09.01


Models

163.157/

175
Model

163.128
Model

163.174

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liter
72838393

Reserve capacity
Liter
10121212

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

1.1
Unscrew bolts at rear of 2/3 seat bench and

raise rear of seat bench

Up to VIN A145272, X708318.

1.2
Remove covers at seat frame of 60% bench

seat

As of VIN A145273, X708319.

AR91.12-P-1100GH

Only remove the covers which are
identified in the document with A, D and E.

2.1
Fold 60% bench seat forward into footwell

As of VIN A145273, X708319. See

operator's manual.

3.1
Pull floor covering below rear seat mounting

bracket (1) of 60% seat forward

Carefully pull floor covering forward under

the seat console to prevent it from tearing.

As of VIN A145273, X708319.

4.1
Pull the floor covering forward under the front

corner of the left C-pillar cover (2)

Carefully pull the floor covering forward

under the cover to prevent it from tearing.

As of VIN A145273, X708319.

5
Cut into floor covering directly behind seat

retaining cable (3)

Ensure that the wiring harness (4) is not

damaged when cutting the floor covering.

As of VIN A145273, X708319. Broken

line marks the cut.

6
Fold floor mat back

Do not crease floor mat!

Fold floor mat back far enough to provide

access to cap (84) between body and fuel

pump.

7
Remove end cover (84) of body


Installation:
Replace cap and insert with

new sealing compound.


Cap (84) is sealed in with body sealer.

Heat with hot air blower to make it easier to

remove.

8
Seal fuel return line (90/11)

Pliers

*163589003700

9
Connect extraction hose (90/14) with adapter
hose to connection for fuel return line (90/11)

Extraction hose

*168589009000


Adapter hose

*163589009100

10
Connect ground cable (90/10) of extraction

pump ground terminal vehicle battery

Pumping out

11
Pump fuel out into safety container using

extraction pump


*BF47.10-P-1001-01A


*WH58.30-Z-1001-16A

12
Install in the reverse order


Fuel tank

Number

Designation
Models

163.113/
136/154/

172 up to

31.08.01
Models

163.113/
136/154/

172 as of

01.09.01


Models

163.157/

175
Model

163.128
Model

163.174

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liter
72838393

Reserve capacity
Liter
10121212

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

2
Remove covers at seat frame of 60% bench

seat

As of VIN A145273, X708319.

AR91.12-P-1100GH

Only remove the covers which are
identified in the document with A, D and E.

3
Fold 60% bench seat forward into footwell

As of VIN A145273, X708319. See

operator's manual.

4
Pull floor covering below rear seat mounting

bracket (1) of 60% seat forward

Ensure that the floor covering is not torn

when pulled forward.

As of VIN A145273, X708319.

5
Pull floor covering below front corner of trim

panel of C-pillar (2) forward

Ensure that the floor covering is not torn

when pulled forward.

As of VIN A145273, X708319.

6
Cut into floor covering directly behind seat

retaining cable (5)

Ensure that the wiring harness (4) is not

damaged when cutting into floor covering.

As of VIN A145273, X708319. broken line

marks cut-in.

7
Turn back floor covering to gain access to

cap (84)


Do not kink floor covering.

8
Remove cap (84)


Cap (84) is sealed in with body sealer.

Heat with hot air blower to make it easier to

remove.


Installation:
Replace cap and install with

new sealing compound.

9
Detach fuel feed line (90/12) and fuel return

line (90/11) and, if fitted, the fuel line at

connection (90/13)


Do not kink the fuel lines.


If no stationary heater is fitted to vehicle,

do not remove connection (90/13) otherwise

housing will be damaged.

*163589003700

10
Remove nut (89)

*163589010700


*BA47.20-P-1006-01B

11
Remove housing (3)

Fuel lever sensor and housing are a

single part and cannot be removed separately.


Installation:
Re-install nut (89) together

with seal (89/2).

Apply a thin film of oil to seal.

12
Install in the reverse order


Fuel pump

Number

Designation
Engine 612Engine 628

BA47.20-P-1006-01B
Union nut for fuel tank sensor on fuel

tank
Nm
6565


Fuel tank

Number

Designation
Models

163.113/
136/154/

172 up to

31.08.01
Model

163.113/
136/154/

172 as of

01.09.01


Model

163.157/

175
Model

163.128

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liter
728383

Reserve capacity
Liter
101212

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

1.1
Unscrew bolts at rear of 2/3 seat bench and

raise rear of seat bench

Up to VIN A145272, X708318.

1.2
Remove covers at seat frame of 60% bench

seat

As of VIN A145273, X708319.

AR91.12-P-1100GH

Only remove the covers which are
identified in the document with A, D and E.

2.1
Fold 60% bench seat forward into footwell

As of VIN A145273, X708319. See

operator's manual.

3.1
Pull floor covering below rear seat mounting

bracket (1) of 60% seat forward

Carefully pull floor covering forward under

the seat console to prevent it from tearing.

As of VIN A145273, X708319.

4.1
Pull the floor covering forward under the front

corner of the left C-pillar cover (2)

Carefully pull the floor covering forward

under the cover to prevent it from tearing.

As of VIN A145273, X708319.

5
Cut into floor covering directly behind seat

retaining cable (3)

Ensure that the wiring harness (4) is not

damaged when cutting the floor covering.

As of VIN A145273, X708319. Broken

line marks the cut.

6
Fold floor mat back

Do not crease floor mat!

Fold floor mat back far enough to provide

access to cap (84) between body and fuel

pump.

7
Remove end cover (84) of body


Installation:
Replace cap and insert with

new sealing compound.


Cap (84) is sealed in with body sealer.

Heat with hot air blower to make it easier to

remove.

8
Seal fuel return line (90/11)

Pliers

*163589003700

9
Connect extraction hose (90/14) with adapter
hose to connection for fuel return line (90/11)

Extraction hose

*168589009000


Adapter hose

*163589009100

10
Connect ground cable (90/10) of extraction

pump ground terminal vehicle battery

Pumping out

11
Pump fuel out into safety container using

extraction pump


*BF47.10-P-1001-01A


*WH58.30-Z-1001-16A

12
Install in the reverse order


Fuel tank

Number

Designation
Models

163.113/
136/154/

172 up to

31.08.01
Models

163.113/
136/154/

172 as of

01.09.01


Models

163.157/

175
Model

163.128
Model

163.174

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liter
72838393

Reserve capacity
Liter
10121212

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

BF47.10-P-1000-01A
Fuel tank capacity
Model 124, 129, 140, 163, 168, 170,

171, 199, 202, 203, 208, 209, 210, 211,
215, 220, 230, 240,

414, 463

i

Modification notes

26.4.04

Value modified from 87.6 Nm to 97 Nm
Value modified in series 1001 for model 199


Fuel tank

Number

Designation
Model

124.008/019/

022/028/
029/032/040/

042/052
Model

124.07/

08/09
Model

124.034/

036
Model

124 with

increased tank

capacity code

915

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
70729090

Reserve capacity
Liters
99
11
11.5


Fuel tank

Number

Designation
Model

124.06
Model

129
Model

140

without

code

282a or

code 308
Model

140 with code

282a
or

code 308
Model

163.113/
136/154/

172 up to

31.08.01

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
70801009072

Reserve capacity
Liters
1110
12.512.5
10


Fuel tank

Number

Designation
Model

163.113/
136/154/

172 as of

01.09.01


Model

163.157/

175
Model

163.128
Model

163.174
Model

168.006/

007/ 008/

009/131/

132/133
Model

168.031/

032/033

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
8383935454

Reserve capacity
Liters
121212
88

Designation
Model

170.43/

445/447/46
Model

170.444/

449
Model

171
Model

199
Model

202.018/020/023/

024/025/026 /
029/033/078 /
080/082/083 /

085/086/089/093

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
536070
87,6
62

Reserve capacity
Liters
789
10
8

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Fuel tank

Number

Designation
Model

202.121/122/128/

133/180/182/

188/193
Model

203
Model

208
Model

209

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
62626262

Reserve capacity
Liters
7888

Designation
Model

210 with

code 282a

or

code 308
Model

210.0

without code

915
Model

210.0

with code

915
Models

210.2/6

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
70658070

Reserve capacity
Liters
98
10
9

Designation
Model

211.004/006/042/606

without code 915 (fuel

tank with increased

capacity)
Model

211.004/006/016/042/
061/080/206/216/242/

261/280/606/616

with code 915 (fuel

tank with increased

capacity)

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
6580

Reserve capacity
Liters
8...98...9


Fuel tank

Number

Designation
Model

211.016/061/080/616

without code

915 (fuel tank with

increased capacity),

954a (Avantgarde),

955a (Elegance)
Model

211.016/061/080/
216/261/280 /616

with code 954a

(Avantgarde),

955a (Elegance)
Model

211.023/026/
028/065/070/
076/082/083/
223/226/265/
270/276/282/

283

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
658080

Reserve capacity
Liters
8...98...98...9


Fuel tank

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

Number
Designation
Model

211.206

without code 915 (fuel

tank with increased

capacity)
Model

211.216/242/

261/280

without code 915 (fuel

tank with increased

capacity),

954a (Avantgarde),

955a (Elegance)

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
7070

Reserve capacity
Liters
8...98...9


Fuel tank

Number

Designation
Model

215 with

code 282a

or

code 308
Model

215

without

code

282a or

code 308
Model

220 with

code 282a

or

code 308

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
788878

Reserve capacity
Liters
101110


Fuel tank

Number

Designation
Model

220

without

code

282a or

code 308
Model

230
Model

240
Model

414
Model

461, 463

BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
88801105496

Reserve capacity
Liters
111014
8
20

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 3