fuel reserve MERCEDES-BENZ ML320 1997 Complete Owner's Guide
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 1997, Model line: ML320, Model: MERCEDES-BENZ ML320 1997Pages: 4133, PDF Size: 88.89 MB
Page 2607 of 4133
Fuel rail
Number
Designation
Engines
113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/965/966/
967/968/969/
980/981/982/
984/986/988/
BA07.52-P-1001-01A
Fuel feed line on fuel distributor
Nm
38
Fuel tank
Number
Designation
Models
163.113/
136/154/
172 up to
31.08.01
Models
163.113/
136/154/
172 as of
01.09.01
Models
163.157/
175
Model
163.174
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liters
728393
Reserve capacity
Liters
101212
220 589 00 99 00
Electrical connection set
Pressure hose
119 589 04 63 00
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Page 2611 of 4133
Fuel tank
Number
Designation
Models
163.113/
128/ 136/
154/157/
172/175
Model
163.174
BA47.10-P-1001-01D
Screws for tensioning straps
Nm
2020
BA47.10-P-1002-01D
Longitudinal strut for check straps
Nm
2020
Rear axle shock absorber
Number
Designation
Model
Series 163
BA32.25-P-1001-03D
Self-locking nut, shock absorber to lower
wishbone
Nm
85
Fuel tank
Number
Designation
Models
163.113/
136/154/
172 up to
31.08.01
Models
163.113/
136/154/
172 as of
01.09.01
Models
163.157/
175
BF47.10-P-1001-01A
Fuel tank capacity
Total capacity
Liter
7283
Reserve capacity
Liter
1012
Pliers
163 589 00 37 00
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Page 4
Page 3480 of 4133
GF54.30-P-2001A
Indicator / warning displays, function
24.10.96
MODEL
129, 140 as of 1.6.96,
163, 168, 170,
202 as of 1.8.96,
208 up to 31.7.99,
210 as of 1.6.96 up to 30.6.99
The table below lists the various warning alarms and indications
according to type (visual/acoustic) and their actuation (direct/CAN).
Visual warning and indicator signals actuated over direct lines:
D
Left turn signal indicator lamp (A1e1)
D
Right turn signal indicator lamp (A1e2)
D
High beam indicator lamp (A1e3)
D
Fuel reserve warning lamp (A1e4)
D
Brake fluid / parking brake warning lamp (A1e7) (except model
163)
D
Low windshield washer fluid level warning lamp (A1e13) (as of
01.09.01 also valid for model 163)
D
Low engine coolant level warning lamp (A1e11) (except model
168, model 163 as of 3.99)
D
Coolant level and temperature warning lamp (A1e11) (only model
168 as of 9.99 and only coolant level function)
D
Generator charge indicator/warning lamp (A1e5)
D
Seat belt warning lamp (A1e9)
D
Seatbelt/backrest lock warning lamp (A1e9)
D
Exterior lamp failure indicator lamp (A1e14)
-----------------------------------------------------------------------------------------
D
Hydraulic fluid level warning lamp (A1e37)
D
ADS warning lamp, suspension (A1e27)
D
Steering lock warning lamp (A1e40) (only
I
)
D
SRS airbag malfunction indicator lamp (A1e15)
D
AIRBAG OFF indicator lamp (A1e56), only model 163 except
I
Also refer to document: Indicator and warning signals triggered
over CAN data lines
Acoustic warning and indicator signals actuated over direct
lines:
D
Turn signal ticker
D
Seat belt reminder
D
Switched-on lights reminder
D
Key warning
D
Soft top warning, only model 170
Also refer to document: Acoustic warnings, function
Acoustic warning and indicator signals actuated over CAN data
lines:
D
Parking brake warning
D
Vehicle speed warning
D
Vehicle speed limit warning
D
Gear warning, only model 168
Also refer to document: Acoustic warnings, function
Indicator and warning signals triggered over
direct lines
GF54.30-P-3002A
Indicator and warning signals triggered over
CAN data lines
GF54.30-P-3003A
Acoustic warnings, function
GF54.30-P-3010A
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Page 3481 of 4133
GF54.30-P-2001A
Indicator / warning displays, function
24.10.96
MODEL
129, 140 as of 1.6.96,
163, 168, 170,
202 as of 1.8.96,
208 up to 31.7.99,
210 as of 1.6.96 up to 30.6.99
The table below lists the various warning alarms and indications
according to type (visual/acoustic) and their actuation (direct/CAN).
Visual warning and indicator signals actuated over direct lines:
D
Left turn signal indicator lamp (A1e1)
D
Right turn signal indicator lamp (A1e2)
D
High beam indicator lamp (A1e3)
D
Fuel reserve warning lamp (A1e4)
D
Brake fluid / parking brake warning lamp (A1e7) (except model
163)
D
Low windshield washer fluid level warning lamp (A1e13) (as of
01.09.01 also valid for model 163)
D
Low engine coolant level warning lamp (A1e11) (except model
168, model 163 as of 3.99)
D
Coolant level and temperature warning lamp (A1e11) (only model
168 as of 9.99 and only coolant level function)
D
Generator charge indicator/warning lamp (A1e5)
D
Seat belt warning lamp (A1e9)
D
Seatbelt/backrest lock warning lamp (A1e9)
D
Exterior lamp failure indicator lamp (A1e14)
-----------------------------------------------------------------------------------------
D
Hydraulic fluid level warning lamp (A1e37)
D
ADS warning lamp, suspension (A1e27)
D
Steering lock warning lamp (A1e40) (only
I
)
D
SRS airbag malfunction indicator lamp (A1e15)
D
AIRBAG OFF indicator lamp (A1e56), only model 163 except
I
Also refer to document: Indicator and warning signals triggered
over CAN data lines
Acoustic warning and indicator signals actuated over direct
lines:
D
Turn signal ticker
D
Seat belt reminder
D
Switched-on lights reminder
D
Key warning
D
Soft top warning, only model 170
Also refer to document: Acoustic warnings, function
Acoustic warning and indicator signals actuated over CAN data
lines:
D
Parking brake warning
D
Vehicle speed warning
D
Vehicle speed limit warning
D
Gear warning, only model 168
Also refer to document: Acoustic warnings, function
Indicator and warning signals triggered over
direct lines
GF54.30-P-3002A
Indicator and warning signals triggered over
CAN data lines
GF54.30-P-3003A
Acoustic warnings, function
GF54.30-P-3010A
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Page 3482 of 4133
GF54.30-P-3003A
Indicator/warning messages triggered via CAN data buses, function
24.10.96
MODEL
129, 140 as of 1.6.96,
163, 168, 170,
202 as of 1.8.96,
208 up to 31.7.99,
210 as of 1.6.96 up to 30.6.99
Indicator and warning displays triggered via CAN
Low brake fluid level/parking brake indicator lamp (A1e7)
The parking brake signal comes from the traction system
control module.
The brake fluid signal comes directly from the switch (S11)
(except model 163).
Brake pad wear indicator lamp (A1e6)
The parking brake signal comes from the traction system
control module (N47)
Low engine oil level indicator lamp (A1e12)
The oil level signal comes from the injection system control
module (N3).
For vehicles with ASSYST, also refer to document: ASSYST
engine oil monitoring.
Preglow indicator lamp (A1e16)
The signal comes directly from the injection system control
module (N3).
Coolant level and temperature warning lamp (A1e11) model 168
only as of 9.99
The coolant temperature signal comes from the injection
system control module (N3)
-----------------------------------------------------------------------------------------
ABS MIL (A1e17)
The parking brake signal comes from the traction system
control module (N47).
"CHECK ENGINE" MIL (A1e26),
I
only
The signal comes from the injection system control module (N3)
ETS (A1e35) or ASR (A1e22) or ESP (A1e42) MIL
Lamp illuminated if there is a fault in the respective system.
The signal comes from the traction system control module
(N47).
ETS (A1e36) or ASR (A1e21) or ESP (A1e41) warning lamp
The lamp indicates that the respective system is active.
The signal comes from the traction system control module
(N47).
-----------------------------------------------------------------------------------------
Severe leak warning (
I
as of 97 only)
The fuel reserve indicator lamp (A1e4) flashes. The signal
comes from the injection system control module (N3).
The warning takes place at the earliest 30 minutes after cold
start with the engine idling and the vehicle stationary.
Also refer to document: Purge system with leak test, function
Fog lamps indicator lamp (A1e57), model 163 only except
I
)
The signal comes from the All-activity module (AAM, N10)
"LOW RANGE" indicator lamp (A1e53), model 163 only
The signal comes from the transfer case control module (N78)
Active service system (ASSYST)
Engines 112, 113, 611 (engines with oil
sensor)
GF00.20-P-2009A
Engine oil monitoring, function
Model 210 as of 01.03.97 with engine M111,
OM602, OM604, OM605 and OM606
As of 06.97 models 129, 140, 170, 202 except
engines 112, 113, 611
(Valid for engines with low oil level switch).
GF00.20-P-2009B
Displaying coolant temperature, function
Model 168 as of 9.99
GF54.30-P-3020GC
Purge system with leak test, function
GF47.30-P-3016L
Bus systems, overall function
GF54.00-P-0004A
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Page 3483 of 4133
GF54.30-P-3002A
Indicator and warning signals triggered over direct lines, function
24.10.96
MODEL
129, 140 as of 1.6.96,
163, 168, 170,
202 as of 1.8.96,
208 up to 31.7.99,
210 as of 1.6.96 up to 30.6.99
Indicator and warning signals
Indicator lamps for left turn signal (A1e1) and right turn signal
(A1e2)
The signal in models 129, 140, 170, 202 comes from the
combination relay (turn signals with trailer coupling, rear
window defroster, wiper motor, anti-theft alarm system)
(N10/2), and in model 210 from the multifunction control
module (N10-1) or the driver's side signal acquisition and
actuation module (SAM) (N10/1).
In model 168 the entire turn signal control is located in the
instrument cluster (A1).
Brake fluid / parking brake warning lamp (A1e7)
The signal for the brake fluid comes direct from the brake fluid level switch (S11) (except model 163).
(The signal for the parking brake comes over CAN.)
Low windshield washer fluid level warning lamp (A1e13) except
models 163 and 168
See
document: Coolant/washer fluid level voltage coding, task /
function
-----------------------------------------------------------------------------------------
Low windshield washer fluid level warning lamp (A1e13) as of
01.09.01 for model 163
See document: Displaying washer fluid level, function
Low engine coolant level warning lamp (A1e11) except models
163 and 168
See
document: Coolant/washer fluid level voltage coding, task /
function
Low engine coolant level warning lamp (A1e11) model 163 as of
3.99
See
document: Displaying coolant level, function
Coolant level and temperature warning lamp (A1e11) model 168
as of 9.99
See
document: Displaying coolant level, function
Fuel reserve warning lamp (A1e4)
When the reserve fuel level is reached, this lamp lights up and
goes out again only after refueling is detected. If the vehicle is
refueled with the ignition ON, refueling is detected only if at
least 7 liters of fuel are added.
-----------------------------------------------------------------------------------------
AIRBAG OFF indicator lamp (A1e56), only model 163 except
I
The signal comes from the emergency tensioning retractor
(ETR) control module with airbag (AB, N2/2)
Generator charge indicator/warning lamp (A1e5)
See document: Terminal 61 and terminal 61e, charge indicator
lamp, exterior lamp failure, function
Seatbelt/backrest lock warning lamp (A1e9)
The seat belt warning lamp is only used in a few national
versions, and is actuated direct by a seat belt buckle switch
(normally closed contact). After engine start, the lamp flashes
for a short time (approx. 6 seconds).
In model 129 if this lamp fails to go out after flashing briefly, but
continues to shine constantly, then the seat backrest is not
locked.
Exterior lamp failure indicator lamp (A1e14)
The signal comes from the lamp failure monitor
See document: Terminal 61 and terminal 61e, charge indicator
lamp, exterior lamp failure, function
Hydraulic fluid level warning lamp (A1e37)
The signal comes direct from the ADS level control oil level
switch (S44).
ADS warning lamp, suspension (A1e27) The signal comes from the ADS control module, suspension
(N51).
SRS airbag malfunction indicator lamp (A1e15)
The signal comes from the emergency tensioning retractor
(ETR) control module with airbag (AB, N2/2)
Voltage coding of coolant / windshield washer
fluid level, function
Except models 163 and 168
GF54.30-P-3006A
Displaying coolant level, function
Model 163 as of 3.99
GF54.30-P-3028GH
Model 168 as of 9.99
GF54.30-P-3028GC
Terminal 61 and terminal 61e, charge
indicator lamp, exterior lamp failure, function
GF54.30-P-3007A
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Page 3489 of 4133
AR54.30-P-6049GH
Removing and installing bulbs of instrument cluster
21.1.97
MODEL
163
P54.30-0632-06
Instrument cluster
A1e1
Left turn signal indicator lamp
A1e2
Right turn signal indicator lamp
A1e3
High beam indicator lamp
A1e4
Fuel reserve indicator lamp
A1e5
Generator charge indicator lamp
A1e6
Brake pad wear indicator lamp
A1e7
Low brake fluid level/parking brake
indicator lamp
A1e8
Instrument illumination
A1e9
Seat belt reminder lamp
A1e11
Low ECL indicator lamp
A1e12
Low engine oil level indicator lamp
A1e15
SRS MIL
A1e17
ABS MIL
A1e21
ASR warning lamp
A1e26
"CHECK ENGINE" MIL
A1e35
ETS MIL
A1e36
ETS warning lamp
A1e40
Steering lock warning lamp
A1e42
ESP MIL
Removing, installing
1
Disconnect ground cable from battery
To prevent the disconnected ground cable
contacting the ground point W16/4
unintentionally, insulate ground cable terminal.
AR54.10-P-0003A
2
Remove instrument cluster
AR54.30-P-6015GH
3
Remove bulbs
AR54.30-P-6049-01Z
Installation:
Install bulbs
AR54.30-P-6049-02Z
4
Install in opposite order
129 589 00 09 00 129 589 01 09 00
Socket
Socket
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Page 3960 of 4133
AD54.30-P-5000-03A
Directly controlled display instruments
troubleshooting chart IC
Directly controlled display instruments or indicator
lamp/warning message:
D
Outside temperature indicator
D
Fuel gauge
D
Oil pressure gauge (models 129 and 140 only)
D
Left turn signal indicator lamp
D
Right turn signal indicator lamp
D
High beam indicator lamp
D
Fuel reserve indicator lamp
D
Airbag SRS indicator lamp/MIL
D
AIRBAG OFF indicator lamp (only model 163 except
I )
D
Low brake fluid level/parking brake indicator lamp (only brake
fluid direct)
(both functions via CAN on model 163)
D
Low windshield washer fluid level indicator lamp (except
models 163 and 168)
D
Low ECL indicator lamp (except models 163 and 168)
D
Generator charge indicator lamp
D
Seat belt reminder lamp
D
Seat belt/backrest lock reminder lamp
D
Exterior lamp failure indicator lamp
D
Hydraulic fluid level indicator lamp (models 202 and 210 only)
D
ADS MIL, suspension
D
Turn signal clicking
D
Seat belt reminder lamp
D
Light reminder lamp
D
Key reminder lamp
D
Soft top reminder lamp (model 170 only)
D
Steering lock warning lamp (
I )
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Page 3961 of 4133
AD54.30-P-5000-02A
Display instruments controlled via CAN
troubleshooting chart IC
The following display instruments or indicator lamps/ malfunction
indicator lamps receive their information from the traction system
control module (N47) via CAN data buses (an appropriate message
appears in the display on vehicles with multi-function display):
D
Total mileage recorder, trip odometer
D
Electronic speedometer
D
Low brake fluid level/parking brake indicator lamp (except model 163
parking brake indicator lamp only via CAN)
D
Brake pad wear indicator lamp
D
ABS MIL
D
ETS, ASR, ESP indicator lamp
D
ETS, ASR, ESP malfunction indicator lamp
Model 163 only:
The
"Low-Range"
indicator lamp receives its information from the
transfer case control module (N78) via CAN data buses.
The
"Fog lamps"
indicator lamp (only model 163 except
I
) receives
its information from the All-activity module (AAM, N10) via CAN data
buses.
Model 168 only:
The
" Gear indicator "
indicator lamp receives its information from the
gear recognition module (A61) or from automatic clutch control module
(N15/4) via CAN data buses.
The following display instruments or indicator lamps/
malfunction indicator lamps receive their information from the
injection system control module (N3) via CAN data buses (an
appropriate message appears in the display on vehicles with
multi-function display):
D
Tachometer
D
Low engine oil level lamp
D
Engine coolant temperature
D
Preglow indicator lamp (diesel only)
D
Vehicle speed warning
D
Vehicle speed limit warning
D
Severe leak warning (
I
only), the fuel reserve indicator lamp
(A1e4) flashes
D
Active Service System (ASSYST):
D
Oil condition
D
Oil level
D
Oil temperature
D
Mass volumetric efficiency (load moment)
D
Engine speed, engine coolant temperature
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