MERCEDES-BENZ ML350 1997 Complete Repair Manual

AR88.70-P-9020GH
Removing and installing mirror glass
12.2.97

MODEL
163.113 /136 /154 /172 /174 up to 31.8.01

P88.70-0253-01

1
Mirror glass

2
Support spring

3
Connector

Arrows
Mirror glass mount

M21/1r1
Mirror heater

M21/2r1
Mirror heater (not illustrated)

P88.70-0254-01

Operation no. of operation texts or standard texts and flat rates

Range

Op. no.
Operation text

P
883321
REPLACING GLASS FOR LEFT OUTSIDE REARVIEW MIRROR

P
883330
REPLACING GLASS FOR RIGHT OUTSIDE REARVIEW MIRROR

P
883340
REPLACING GLASS FOR BOTH OUTSIDE REARVIEW MIRRORS


Remove/install

1
Tilt mirror glass (1) at top outward
Actuate electrical mirror adjustment switch

2
Press mirror glass (1) off of drive


*110589035900

3
Disconnect connector (3) from mirror heater

(M21/1r1 and M21/2r1)

4
Remove mirror glass (1)

Installation:
Install mirror glass (1) from

bottom to top, thereby observe support spring

(2) and mirror glass mounts (arrows).

5
Install in the reverse order

Assembly wedge

110 589 03 59 00

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d by Modification services.
Page 1

AR88.70-P-9000GH
Remove/install complete outside rearview mirror
12.2.97

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

P88.70-0252-06

Illustrated up to VIN A289564, X754619

1
Paneling

2
Screw

3
Nuts

M21/1
Left electrically adjustable and

heated outside mirror

M21/1x1
Left electrically adjustable and

heated outside mirror connector


Removing and installing

1
Press off paneling (1) with assembly wedge

As of VIN A289565, X754620: If present,

disconnect connector from loudspeaker.

Assembly wedge

*110589035900

2
Unscrew screw (2)

3
Unscrew nut (3)

Secure outside rearview mirror against

falling down


Installation:
Up to VIN A289564,

X754619 fasten mounting lug for connector

for left electrically adjustable and heated

outside rearview mirror (M21/1x1) or for

connector for right electrically adjustable and

heated outside rearview mirror on bottom stud

bolt.

4
Separate connector for left electrically

adjustable and heated outside rearview mirror

(M21/1x1) or connector for right electrically

adjustable and heated outside rearview mirror.

5
Remove left electrically adjustable and heated

outside rearview mirror (M21/1) or right

electrically adjustable and heated outside

rearview mirror

6
Install in the reverse order

Assembly wedge

110 589 03 59 00

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

SM72.10-P-0004A
Modify front door
6.5.03

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

P72.10-2740-06

1
Side airbag

2
Mounting holes

3
Location hole

4
Locating tab

Operation no. of the operation texts or standard texts and flat rates
Range

Op. no.
Operation text

Flat rate
Acc. no.
Code

P
721680
Additional work to 1st door Location:.... replace transfer with

components: Drill hole for side airbag
003 WU/0.3 h
------

1
Place side airbag (1) into position on door

Use mounting holes (2) to align properly.

2
Mark center of locating tab (4)

3
Remove side airbag

4
Drill
4
=10.5 mm hole (3) in door sheet metal

at center location

Ensure window glass will not be damaged

by drilling.

5
Smooth rough edges of hole

6
Clean, prime, and paint hole

7
Remove metal chips from bottom of door

Parts ordering notes

Part no.

Designation
Quantity

000 986 06 50
Priming stick
1

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR72.12-P-1010GH
Remove/install rear door liner
18.2.97

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

P72.12-2061-09

1
Door handle cover

2
Bolt

3
Door liner
7

Assembly wedge

8
Entrance lamp

9
Bolt

4

Bowden cable

5
Inner lock

6
Clips


Remove/install

1
Open crank window

2
Remove cover for door handle (1)

3
Unscrew screw (2)

4.1
Unclip SRS panel and unscrew screw (9)

As of vehicle identification number

A145273, X708319.

5
Press door liner (3) off of bottom, front and

rear inner door panel with assembly wedge (7)

Position assembly wedge directly next to

clips

Assembly wedge

*110589035900

6
Lift door liner (3) up and out

7
Unhook control cable (4) on inner door

actuating mechanism

8
Unclip inner lock (5) on door liner (3)
9.1
Remove entrance lamp (8)
As of vehicle identification number

A145273, X708319.

10
Lay down door liner

11
Check foil and sheet metal clip nuts on inner

door panel

Replace damaged foil. Replace all clips.

12
Install in the reverse order

Assembly wedge

110 589 03 59 00

Copyright DaimlerChrysler AG 09.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR68.30-P-4100GI
Remove/install door sill molding
20.4.01

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

Door sill molding in cargo space

P68.30-2393-11

1
Caps

2
Door sill molding


Remove/install

1
Remove cover caps (1)

Do not scratch door sill molding.

2
Remove screws below caps

3
Remove door sill molding (2)


Installation:
Ensure that sealing rubber is

positioned correctly.

4.1
Disconnect connector from electronic compass

Only as of 01.09.00 and with code (245),

trip computer.

5
Install in the reverse order

Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR68.30-P-4100GI
Remove/install door sill molding
20.4.01

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

Door sill molding in cargo space

P68.30-2393-11

1
Caps

2
Door sill molding


Remove/install

1
Remove cover caps (1)

Do not scratch door sill molding.

2
Remove screws below caps

3
Remove door sill molding (2)


Installation:
Ensure that sealing rubber is

positioned correctly.

4.1
Disconnect connector from electronic compass

Only as of 01.09.00 and with code (245),

trip computer.

5
Install in the reverse order

Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

AR 72.1 0 -P -2 400G HRem ovin g a n d in sta llin g o ute r d oo r h an dle o n f r o nt d oor12 .2 .9 7
M ODEL 1 63
P 72.1 0 -0 488 -0 6
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2 Lo ck c ylin de r g u id e
3 Rota tin g r o d
4 Base
5 Base
6 Scre w
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9 Scre w
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D iv is io n
O pe ra tio n
n o.O pe ra tio n te xt
P7 27 240R EPLA C IN G O UTE R D O O R H AN D LE O N L E FT F R O NT D O O R
P727 241R EPLA C IN G O UTE R D O O R H AN D LE O N L E FT F R O NT D O O R, W IT H O UT B EA R IN G B R AC KE T
P727 242R EPLA C IN G O UTE R D O O R H AN D LE O N L E FT F R O NT D O O R, W IT H B E AR IN G B R AC KET
P727 243R EPLA C IN G O UTE R D O O R H AN D LE O N L E FT F R O NT D O O R ( IN CLU DIN G T R AN SFE R IN G L O CKIN G C YLIN D ER )
P727 265R EPLA C IN G O UTE R D O O R H AN D LE O N R IG HT F R O NT D O OR
P727 266R EPLA C IN G O UTE R D O O R H AN D LE O N R IG HT F R O NT D O OR, W IT H O UT B E AR IN G B R AC KET
P727 267R EPLA C IN G O UTE R D O O R H AN D LE O N R IG HT F R O NT D O OR, W IT H B EA R IN G B R AC KE T
P727 268R EPLA C IN G O UTE R D O O R H AN D LE O N R IG HT F R O NT D O OR ( IN CLU DIN G T R AN SFE R IN G L O CKIN G C YLIN DER )

R em ova l, i n sta lla tio n
1Loo se n s cre w ( 6 )
A cce ssib le t h ro ug h o p en in g ( 1 0) o n in ne r
s id e o f d oo r, lo o se n s c re w ( 6 ) m ax. 5 tu rn s

*B A72.1 0-P -1 003-0 1D
2P ull o ff c yli n d er g u id e ( 2 ) o utw ard t o r e m ove
I n sta lla tio n: I n se rt r o ta ry r o d ( 3 ) in to d o or
l o ck a ctu atin g m ech an is m
3P ull h a nd le ( 1 ) to w ard r e a r t o g eth e r w it h b ase
( 4 ) o ut o f b e arin g b ra cke t ( 8 )
4R em ove b a se ( 5 )
I n sta lla tio n: I n se rt b a se ( 5 ) in to b e a rin g
b ra cke t ( 8 )
5 .1R em ove b e arin g b ra cke t ( 8 )
O nly if b e arin g b ra cke t is d efe ctiv e . T he
b ea rin g b ra ck e t ( 8 ) c a n o nly b e r e m ove d
t h ro u gh th e in sta lla tio n o pe nin g in t h e in n er
d oo r p an el. F or th is p urp ose
#
R em ove d oor lin er o n f r o nt d oo r
A R 72 .1 0 -P -1 0 00 G H
6In sta ll in o pp o sit e o rd e r
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AR68.30-P-4100GI
Remove/install door sill molding
20.4.01

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

Door sill molding in cargo space

P68.30-2393-11

1
Caps

2
Door sill molding


Remove/install

1
Remove cover caps (1)

Do not scratch door sill molding.

2
Remove screws below caps

3
Remove door sill molding (2)


Installation:
Ensure that sealing rubber is

positioned correctly.

4.1
Disconnect connector from electronic compass

Only as of 01.09.00 and with code (245),

trip computer.

5
Install in the reverse order

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1