ignition MERCEDES-BENZ ML430 1997 Complete Owner's Manual

assembly. To install, reverse removal pr ocedure. Activate air bag system. See DISABLING &
ACTIVATING AIR BAG SYSTEM . Perform system operation check to ensure system is functioning
properly. See SYSTEM OPERATION CHECK
.
CONTROL MODULE
Removal & Installation (C Class)
1. Before proceeding, See AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See
DISABLING & ACTIVATI NG AIR BAG SYSTEM
. Remove ignition key. Remove shift lever cover
bezel. Lift shift lever cover e nough to disconnect electrical connector . Remove shift lever cover.
2. Remove storage compartment mount ing screws from center console. Remove storage compartment.
Remove ashtray. Disconnect electrical connectors as necessary. Disconnect SRS control module electrical
connector. Remove SRS contro l module mounting bolts. Remove SRS control module.
3. To install, reverse removal proce dure. Ensure SRS control module arro w points to front of vehicle. Set
parameters and program new SRS control module wi th Hand-Held Tester (965 589 00 01 00). Activate
air bag system. Perform system operation check to ensure system is functioning properly. See SYSTEM
OPERATION CHECK .
Removal & Installation (E Class)
1. Before proceeding, See AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See
DISABLING & ACTIVATI NG AIR BAG SYSTEM
. Remove ignition key. Remove gear shift cover
panel. Remove ashtray and ashtray housing at front of console. Remove radio (if necessary).
2. Remove center console right side cover screws and ri ght side cover. Disconnect electrical connector for
control module. Remove 2 control module m ounting screws. Remove control module.
3. To install, reverse removal proce dure. Ensure SRS control module arro w points to front of vehicle. Set
parameters and program new SRS control module wi th Hand-Held Tester (965 589 00 01 00). Activate
air bag system. Perform system operation check to ensure system is functioning properly. See SYSTEM
OPERATION CHECK .
Removal & Installation (S Class)
1. Before proceeding, See AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See
DISABLING & ACTIVATI NG AIR BAG SYSTEM
. Remove ignition key. Remove radio. Remove
ashtray. Remove wooden surround for ashtray. Remove shift lever cover mounting screws. Push shift
lever cover toward rear of vehicle and remove in an upward direction.
2. Remove center console cover screws. Remove cente r console cover by pulling from bottom in an upward
direction. When removing covers, di sconnect electrical connectors as necessary. Disconnect SRS control
module electrical connector. Re move SRS control module.
3. To install, reverse removal proce dure. Ensure SRS control module arro w points to front of vehicle. Set
parameters and program new SRS control module wi th Hand-Held Tester (965 589 00 01 00). Activate
air bag system. Perform system operation check to ensure system is functioning properly. See SYSTEM
OPERATION CHECK .
Removal & Installation (SL Class)

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1. Before proceeding, See AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See
DISABLING & ACTIVATI NG AIR BAG SYSTEM
. Remove ignition key. Remove radio. Push up
and pull out heater control panel. Unplug 2 connectors. Remove scre w in middle of storage tray.
2. Bend up at top corners and lift out storage tray. Rem ove screws below storage tray. Lift wood trim panel
at rear, pull down and out of catches. Unplug swit ch connectors and remove wood trim panel. Unplug
connectors at control module and remove Torx mounting screws. Remove control module.
3. To install, reverse removal proce dure. Ensure SRS control module arro w points to front of vehicle. Set
parameters and program new SRS control module wi th Hand-Held Tester (965 589 00 01 00). Activate
air bag system. Perform system operation check to ensure system is functioning properly. See SYSTEM
OPERATION CHECK .
Removal & Installation (CLK & SLK)
1. Before proceeding, See AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See
DISABLING & ACTIVATI NG AIR BAG SYSTEM
. Remove ignition key. Remove cover on center
console. Remove cover on shift lever. Remove ash tray housing with storage compartment at front of
center console. Unplug connectors at control module and remove Torx mounting screws. Remove control
module.
2. To install, reverse removal proce dure. Ensure SRS control module arro w points to front of vehicle. Set
parameters and program new SRS control module wi th Hand-Held Tester (965 589 00 01 00). Activate
air bag system. Perform system operation check to ensure system is functioning properly. See SYSTEM
OPERATION CHECK .
DRIVER-SIDE AIR BAG MODULE
Removal & Installation
1. Before proceeding, See AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See
DISABLING & ACTIVATI NG AIR BAG SYSTEM
. Remove ignition key. Remove 2 Torx screws
from rear of steering wheel. Lift off air bag m odule enough to unplug connector from rear of module.
Place module away from work area, with pad facing upward.
2. To install, reverse removal procedure. Tighten Torx screws to specification. See TORQUE
SPECIFICATIONS . Activate air bag system. Perform system operation ch eck to ensure system is
functioning properly. See SYSTEM OPERATION CHECK
.
SIDE AIR BAG UNIT (DRIVER-SIDE & PASSENGER-SIDE)
Removal & Installation
1. Before proceeding, See AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See
DISABLING & ACTIVATI NG AIR BAG SYSTEM
. Remove ignition key. Drill out rivets at
retaining plate of side air bag unit. Pull air bag unit out of door. Disconnect connector at driver-side air
bag squib. Remove unit from vehicle. See Fig. 2.
NOTE: Air bag module and steer
ing wheel must be replaced following a collision in
which air bag was deployed.

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Fig. 2: Removing Side Air Bag Unit (2000 Models)
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
SIDE AIR BAG SENSOR (DRIVER-SIDE & PASSENGER-SIDE)
Removal & Installation
1. Before proceeding, See AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See
DISABLING & ACTIVATI NG AIR BAG SYSTEM
. Remove ignition key. On SLK 230, remove
door sill moulding. On all models, re move front seat. Fold floor covering in area toward rear. Unclip
connector on side bag sensor. Remove 2 mounting screws. Rem ove sensor from vehicle.
2. To install, reverse removal proce dure. Ensure that arrow on sensor poi nts toward outside. Perform system
operation check to ensure system is functioning properly. See SYSTEM OPERATION CHECK
.

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Fig. 4: Removing Occupied Seat Recognition Sensor (2000 Models)
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
PASSENGER-SIDE AIR BAG MODULE
Removal & Installation (C Class)
1. Before proceeding, See AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See
DISABLING & ACTIVATI NG AIR BAG SYSTEM
. Remove ignition key. Remove instrument panel.

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Disconnect passenger-side air bag module squib connector. Remove 4 passenger-side air bag module
mounting nuts.
2. To install, reverse removal proc edure. Ensure passenger-side air bag module squib connector audibly
clicks when connecting connector. Activate air bag system. Perform system operation check to ensure
system is functioning properly. See SYSTEM OPERATION CHECK
.
Removal & Installation (E Class)
1. Before proceeding, See AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See
DISABLING & ACTIVATI NG AIR BAG SYSTEM
. Remove ignition key. Remove 2 central
mounting bolts for passenger-side air bag module. Li ft air bag module enough to unplug connector from
rear of module. Place module away fr om work area, with pad facing upward.
2. If necessary to replace passenger air bag instal lation frame, remove 4 frame mounting bolts. Remove
installation frame from vehicle.
3. To install air bag module or inst allation frame, reverse removal proc edure. Activate air bag system.
Perform system operation check to ensu re system is functioning properly. See SYSTEM OPERATION
CHECK .
Removal & Installation (S Class)
1. Before proceeding, See AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See
DISABLING & ACTIVATI NG AIR BAG SYSTEM
. Remove ignition key. Open glove box door.
Remove 4 clips securing glove bo x. Remove glove box compartment. When removing compartment,
disconnect glove box light. Remove glove box door lock striker.
2. Disconnect passenger-side air bag module squib c onnector. Remove 4 passenger-side air bag module
mounting nuts. Remove passenger- side air bag module through glove box opening. Place module away
from work area with pad facing up.
3. To install, reverse removal proc edure. Ensure module squib connector audibly clicks when connecting
connector. Activate air bag system. Perform system operation check to ensure system is functioning
properly. See SYSTEM OPERATION CHECK
.
Removal & Installation (SL Class)
1. Before proceeding, See AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See
DISABLING & ACTIVATI NG AIR BAG SYSTEM
. Remove ignition key. Remove cover below
instrument panel. Remove one bolt in installation slot of center air outlet, and one bolt below right air
outlet.
2. Remove air bag panel (3 Phillips screws and 2 hex bol ts). Unplug connector at squib of passenger-side air
bag unit. Remove mounting bo lts. Pull off and take air bag out of panel opening.
3. To install air bag module, reverse removal procedur e. Activate air bag system. Perform system operation
check to ensure system is functioning properly. See SYSTEM OPERATION CHECK
.
Removal & Installation (CLK 320)
1. Before proceeding, See AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See
DISABLING & ACTIVATI NG AIR BAG SYSTEM
. Remove ignition key. Remove instrument panel.
Disconnect passen
ger-side air bag module connector. Remove 4 screws and passenger-side air bag

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module.
2. To install air bag module, reverse removal procedur e. Activate air bag system. Perform system operation
check to ensure system is functioning properly. See SYSTEM OPERATION CHECK
.
Removal & Installation (SLK 320)
1. Before proceeding, See AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See
DISABLING & ACTIVATI NG AIR BAG SYSTEM
. Remove ignition key. Remove top section of
instrument panel. Fold vapor barrier toward front to reveal 2 screws. Disconnect passenger-side air bag
module connector. Remove 4 screws and passenger-side air bag module.
2. To install air bag module, reverse removal procedur e. Activate air bag system. Perform system operation
check to ensure system is functioning properly. See SYSTEM OPERATION CHECK
.
DIAGNOSTICS
Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. The SRS control module is capable of
diagnosing air bag system components and ETR components. If a fault is detected by the SRS control module
or system is malfunctioning, SRS warning light will do one or more of the following:
SRS warning light goes out after 2 minutes. System fault is noted, however occupant protection is not
affected. See RETRIEVING FAULT CODES
.
SRS warning light illuminates cont inuously. System is faulty which may result in a non deployment or
false deployment. See RETRIEVING FAULT CODES
.
SRS warning light blinks continuous ly. Control module has been replaced without setting control module
parameters.
RETRIEVING FAULT CODES
1. Check vehicle fuses. Replace any blown fuses as nece ssary. Ensure vehicle battery voltage is 11 volts or
more. Ensure SRS warning light functions. Turn i gnition off. Connect Hand-Held Tester (HHT) (965 589
00 01) to Data Link Connector (DLC).
2. DLC is located in right rear corner of engine comp artment. It may be necessary to use Adapter (965 589
00 40 or 965 589 00 50) to connect HHT to DLC. Afte r HHT displays module number and version, press
return key to start diagnosis. Us ing HHT, follow HHT prompts to re trieve SRS fault codes. For SRS
control modules beginning with number 000, fault c ode 1 is valid. For SRS control modules beginning
with number 001, fault code 2 is valid. See Fig. 6
.
3. HHT will display a 3 digit fault code, and may display additional graphic information. This additional
graphic information will help in diagnosis of fault code. See Fig. 5
. During diagnosis HHT will display 4
different graphic displays info rming technician if a test passes or fail s, or if seat belt buckle is latched or
NOTE: After component replacement, perf
orm a system operation check to ensure
proper system operation. S ee SYSTEM OPERATION CHECK
.
NOTE: Fault codes may only be retrieved us ing Hand-Held Tester (965 589 00 01) and
Adapter (965 589 00 40 or 965 589 00 50).

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not latched. See Fig. 5 .
4. These graphic displays are disp layed as applicable by HHT during testing. See FAULT CODES table.
During diagnosis, system values are continuously updated, so by moving components and connections
intermittent failures can be diagnosed. HHT will also display fault frequency and time span.
5. After retrieving fault codes using HHT, carefully observe testing instructions in this article. Some testing
is executed with HHT connected to DLC and some tests are executed with HHT removed from DLC.
Turn ignition off when removing or connecting HHT to DLC.
6. Contact Box (124 589 00 21) with Test Cable (124 589 35 63) is necessary to complete some test steps.
Resistance Substitution Unit (124 589 09 63) is necessa ry to substitute resistance values for testing
purposes.

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Fig. 9: Diagnostic Trouble Code (DTC) Memory (2000 Models-4 Of 4)
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
CLEARING FAULT CODES
Connect Hand-Held Tester (965 589 00 01) to Data Link Connector (DLC). DLC is located in right rear corner
of engine compartment. It may be necessary to use Adapter (965 589 00 40 or 965 589 00 50) to connect HHT
to DLC. After HHT displa ys module number and version, press return key to start sequence. Using HHT,
follow HHT prompts to clear SRS faul t codes. SRS codes are clear when ignition is turned on and SRS warning
light functions normally. See SYSTEM OPERATION CHECK
.
UNDERSTANDING DIAGNOSTIC CHART INFORMATION
SRS & ETR Diagnosis Chart Column Identification
First column of chart identifies TEST STEP (1.0 for example). See Fig. 10 . Second column of chart identifies
HHT fault code (017, 003 for example). First code in column is for ve hicles without side air bags. Second code
in column (when listed) is for ve hicles with side air bags only. Ot her 5 columns are self-explanatory.
Using SRS & ETR Diagnosis Chart
For reading and understanding fault code diagnosis chart, use the following example: Read test step 3.0 (first
column), HHT fault Code 002, 004 (second column). See Fig. 10
. Read TEST SCOPE-HHT ACTUAL
VALUE NO.-TEXT column (third column). Driver-side air bag squib connector R12-3 is being tested. HHT
will identify if problem is with too much resistance or not enough resistance in driver-side air bag squib circuit.
Read TEST CONDITION column (fifth column). Test ci rcuit with HHT connected to DLC, with ignition in
position "2". Read NOMINAL VALUE-HHT DISPLAY column (sixth column). HHT will display a check or
an "F". If HHT displays a check, circuit is okay. If HHT displays an "F", go to step 3.1.
Read TEST CONNECTION (NOT FOR HHT) column (fort h column). Driver-Side air bag squib connector
R12-3, terminals No. 1 and 2 are id entified. Read TEST CONDITION column. Test circuit with HHT
connected to DLC and igni tion key removed. Remove driver-side air bag module. Disconnect driver-side air
bag module squib connector R12-3. Conn ect Resistance Substitution Unit (124 589 09 63) to driver-side air bag
module squib connector (harness side). Set resistance substitution unit to 2 ohms. Turn ignition key to position
"2". Read NOMINAL VALUE-HHT DISPLAY column. If HHT displa
ys a check, replace driver-side air bag
NOTE: Refer to table to properly identify components or connectors being tested. See
COMPONENT IDENTIFICATION
table.

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module. If HHT displays an "F", go to step 3.2.
Read TEST CONNECTION (NOT FOR HHT) column. Horn -air bag clockspring connector A45x1, terminals
No. 1 and 2 are identified. Read TEST CONDITION column. Test circuit with HHT connected to DLC.
Remove ignition key. Connect Resist ance Substitution Unit (124 589 09 63 00) to horn-air bag clockspring
connector A45x1. Set resistance s ubstitution unit to 2 ohms. Read NOMINAL VALUE-HHT DISPLAY
column. If HHT displays a check, check horn-air ba g clockspring for continuity. Replace horn-air bag
clockspring as necessary. If HHT displays an "F", go to step 3.4.
MODEL IDENTIFICATION
COMPONENT IDENTIFICATION
NOTE: Some testing is identified
by model number. Refer to table to identify models by
model number. See MO DEL IDENTIFICATION
table.
Model NumberModel
129SL Class
140S Class
163M Class
170SLK Class
202C Class
203C 240 & C 320
208CLK Class
210E Class
215CL 500
220S 430 & S 500
ComponentManufacturer's Designation
A1e15SRS warning light
A45Horn-air bag clockspring
A53Driver-side air bag sensor
A54Passenger-side air bag sensor
B41-1Passenger-side seat occupied recognition sensor
N2-2SRS control module
N2-7SRS control module
N72e1Automatic child seat recognition light
R12-1Driver-side ETR squib connector
R12-2Passenger-side ETR squib connector
R12-3Driver-side air bag squib connector
R12-8Passenger-side air bag squib connector
R12-9Side air bag (driver-side) squib connector
R12-10Side air bag (passenge r-side) squib connector
R12-20Passenger-side air bag squib

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19
Instruments and controls
Te ch n ica l
data
Instruments
and controls Operation Driving
Instrument
cluster display Practical hints Car care Index
For more detailed descriptions see index on page 300.
For adjustment of air outlets, refer to climate control,
see page 98.
1 Cup holder, see page 114
2 Parking brake release, see page 173
3 Parking brake pedal, see page 173
4 Steering wheel adjustment lever, see page 70
5 Headlamp washer switch, see page 94
6 Exterior lamp switch, see page 90
7 Cruise control switch, see page 196
8 Instrument cluster, see page 76
9 Hazard warning flasher switch, see page 94
10 Horn (with key in steering lock position 1 or 2),
Driver airbag, see page 56
11 Steering lock with ignition / starter switch, see
page 162
12 Switch for exterior rear view mirrors, electrically
folding, see page 75
13 Windshield wiper / washer switch, see page 95 14
Transmission control – LOW RANGE mode, see
page 209
15 Indicator lamp for antitheft alarm system
16 Auxiliary front fog lamp / rear fog lamp switch, see
page 92
17 MCS (Optional Modular Control System), see
separate operator’s manual
18 Front passenger airbag, see page 56
19 Glove box (illuminated with key in steering lock
position 1 or 2)
20 Cup holder, see page 114
21 Storage compartment
22 Air recirculation switch, see page 98
23 Air conditioner on /off switch, see page 98
24 Air volume control switch
25 Temperature selector switch
26 Air distribution switch
27 Electrical outlet, see page 230