MERCEDES-BENZ S430 2002 W220 Owner's Manual

358 Battery
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Therefore, we strongly recommend that you have the
battery charge checked frequently, and corrected if
necessary, especially if you use the vehicle less than
approximately 200 miles (300 km) per month,
mostly for short distance trips, or if it is not used for
long periods of time.
Only charge a battery with a battery charger after the
battery has been disconnected from the vehicle’s
electrical circuit.
Always disconnect the battery negative lead first and
connect last.
When removing and connecting the battery, always
make sure that all electrical consumers are off and the
electronic key is in starter switch position 0. The
battery, its filler caps, the vent tube and the opposite
plug must always be securely installed when the vehicle
is in operation.
While the engine is running the battery terminal clamps
must not be loosened or detached, otherwise the
generator and other electronic components would be
damaged.Note:
The gear selector lever will remain locked in
position “P” and the electronic key cannot be turned in
the starter switch, if the vehicle battery disconnected or
discharged.
After reconnecting the battery also set the clock (see
COMAND operator’s manual) resynchronize the front
seat head restraints, the express feature of the power
windows, the sliding / pop-up roof, and the electronic
stability program (see head restraints on page 68, power
windows on page 184, sliding/pop-up roof on page 189,
and electronic stability program on page 280).
Battery recycling
Batteries contain materials that can harm the
environment with improper disposal.
Large 12 Volt storage batteries contain lead.
Recycling of batteries is the preferred method of
disposal.
Many states require sellers of batteries to accept old
batteries for recycling.

359 Jump starting
Te ch n i c a l
data Instruments
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cluster displayPractical hintsCar care Index Jump startingImportant!
A discharged battery can freeze at approximately +14
°F
(–10
°C). In that case, it must be thawed out before
jumper cables are used. Attempting to jump start a
frozen battery can result in it exploding, causing
personal injury.
Jumper cable specifications:
•Minimum cable cross-section of 25 mm
2 or
approximately 2 AWG
•Maximum length of 11.5 ft. (3.5 m).
If the battery is discharged, the engine should be started
with jumper cables and the (12 V) battery of another
vehicle.
Only use 12 V battery to jump start your vehicle. Jump
starting with more powerful battery could damage the
vehicle’s electrical systems, which will not be covered
by the Mercedes-Benz Limited Warranty.
The battery is located in the trunk under the right-hand
wheel well cover panel.
Wa r n i n g !
Failure to follow these directions will cause
damage to the electronic components, and can lead
to a battery explosion and severe injury or death.Never lean over batteries while connecting or jump
starting, you might get injured.Battery fluid contains sulfuric acid. Do not allow
this fluid to come in contact with eyes, skin or
clothing. In case it does, immediately flush affected
area with water, and seek medical help if
necessary.A battery will also produce hydrogen gas, which is
flammable and very explosive. Keep flames or
sparks away from battery, avoid improper
connection of jumper cables, smoking etc..Read all instructions before proceeding.

360 Jump starting
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Proceed as follows:
1. Position the vehicle with the charged battery so that
the jumper cables will reach, but never let the
vehicles touch. Make sure the jumper cables do not
have loose or missing insulation.
2. On both vehicles:
•Turn off engine and all lights and accessories,
except hazard warning flashers or work lights.
•Apply parking brake and shift selector lever to
position “P”.
Important!
3. Clamp one end of the first jumper cable to the
positive (+) terminal of the discharged battery and
the other end to the positive (+) terminal of the
charged battery. Make sure the cable clamps do not
touch any other metal parts.
4. Clamp one end of the second jumper cable to the
grounded negative (–) terminal of the charged
battery and the final connection to the negative (–)
under hood terminal of the disabled vehicle.Important!
5. Start engine of the vehicle with the charged battery
and run at high idle. Make sure the cables are not
on or near pulleys, fans, or other parts that move
when the engine is started. Allow the discharged
battery to charge for a few minutes. Start engine of
the disabled vehicle in the usual manner.
6. After the engine has started, remove jumper cables
by exactly reversing the above installation
sequence, starting with the last connection made
first. When removing each clamp, make sure that it
does not touch any other metal while the other end
is still attached.
Note:
If engine does not run after several unsuccessful
starting attempts, have it checked at the nearest
authorized Mercedes-Benz Center.
Excessive unburned fuel may damage the catalytic
converter.

361 Towing the vehicle
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cluster displayPractical hintsCar care Index Towing the vehicleImportant!
When towing the vehicle, please, note the following:
With the automatic central locking activated and the
electronic key in starter switch position 2 (vehicles with
KEYLESS-GO: in “On” position, see page 232), the
vehicle doors lock if the left front wheel as well as the
right rear wheel are turning at vehicle speeds of
approximately 9 mph (15 km / h) or more.
To prevent the vehicle door locks from locking,
deactivate the automatic central locking. See
“VEHICLE” under “Individual settings” on page 146.
Towing of the vehicle should only be done using the
properly installed towing eye bolt. Never attach tow
cable, tow rope or tow rod to vehicle chassis, frame
or suspension parts.
Note:
The selector lever will remain locked in position “P” and
the electronic key cannot be turned in the starter switch
if the battery is disconnected or discharged. See battery
on page 357 or jump starting on page 359.
Wa r n i n g !
Prior to towing the vehicle with all wheels on the
ground, make certain that the electronic key is in
starter switch position 2. The maximum towing
speed and distance with the vehicle on the ground
is 30 mph (50 km/h) and 30 miles (50 km).If the electronic key is left in the starter switch
position 0 for an extended period of time, it can no
longer be turned in the switch. To unlock, remove
electronic key from starter switch and reinsert.

362 Towing the vehicle
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1Cover on right side of front bumper
To remove cover:
Press mark on cover in direction of arrow and lift cover
off to reveal threaded hole for towing eye bolt. The
towing eye bolt is supplied with the tool kit (located in
trunk in spare wheel). Screw towing eye bolt in to its
stop and tighten with lug wrench.
To reinstall cover:
Fit cover and snap into place.2Cover right side of rear bumper
To remove cover:
Press mark on cover in direction of arrow and lift cover
off to reveal threaded hole for towing eye bolt. The
towing eye bolt is supplied with the tool kit (located in
trunk in spare wheel). Screw towing eye bolt in to its
stop and tighten with lug wrench.
To reinstall cover:
Fit cover and snap into place.
1
P88.20-0408-26
P88.20-0410-26
2

363 Towing the vehicle
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cluster displayPractical hintsCar care Index We recommend that the vehicle be transported using
flat bed equipment. This method is preferable to other
types of towing.
Important!
To prevent damage during transport, do not tie down
vehicle by its chassis or suspension parts.
The vehicle may be towed with all wheels on the ground
and the selector lever in position “N” for distances up to
30 miles (50 km) and at a speed not to exceed 30 mph
(50 km / h). The electronic key must be in starter switch
position 2.
To be certain to avoid a possibility of damage to the
transmission, however, we recommend the drive shaft
be disconnected at the rear axle drive flange for any
towing beyond a short tow to a nearby garage.
Do not tow with sling-type equipment. Towing with
sling-type equipment over bumpy roads will damage
radiator and supports.
Use wheel lift, dolly, or flat bed equipment, with
electronic key in starter switch turned to position 0.Note:
To signal turns while being towed with hazard warning
flasher in use, turn electronic key in starter switch to
position 2 and activate combination switch for left or
right turn signal in usual manner – only the selected
turn signal will operate.
Upon canceling the turn signal, the hazard warning
flasher will operate again.
Caution!
If the vehicle is towed with the front axle raised, the
engine must be shut off (electronic key in starter switch
position 0 or 1). Otherwise, the ESP will immediately be
engaged and will apply the rear wheel brakes.
Switch off the tow-away alarm (see page 61), the
automatic central locking, see individual setting menu
“VEHICLE” – “AUTOMATIC DOOR LOCK” (see
page 146) as well as the ESP (see page 280).
Wa r n i n g !
With the engine not running, there is no power
assistance for the braking and steering systems. In
this case, it is important to keep in mind that a
considerably higher degree of effort is necessary to
brake and steer the vehicle.

364 Exterior lamps
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Exterior lamps
Headlamp adjustment
Correct headlamp adjustment is extremely important.
Check and readjust headlamps at regular intervals and
when a bulb has been replaced.Replacing bulbs
Notes:
To prevent a possible electrical short circuit, switch off
lamp prior to replacing a bulb.
When replacing bulbs, install only 12 volt bulbs with
the specified watt rating.
When replacing halogen bulbs do not touch glass
portion of bulb with bare hands. Use plain paper or a
clean cloth.
If the newly installed bulb does not light up, switch the
lamp off and on again. If the bulb still does not light up,
have the system checked at an authorized
Mercedes-Benz Center.
Wa r n i n g !
Bulbs and bulb holders can be very hot. Allow the
lamp to cool down before changing a bulb.
Halogen lamps contain pressurized gas. A bulb can
explode if you:
• touch or move it when hot,
•drop the bulb,
• scratch the bulb.Wear eye and hand protection.
Wa r n i n g !
Because of high voltage in Xenon lamps, it is
dangerous to replace the bulb or repair the lamp
and its components. We recommend that you have
such work done by a qualified technician.

365 Exterior lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index Headlamp assembly
1Headlamp cover for fog lamp, parking and standing
lamp, and high beam headlamp
2Headlamp cover for low beam headlamp and turn
signal lamp3Bulb socket for fog lamp
4Bulb socket for parking and standing lamp
5Electrical connector for high beam headlamp bulb
6Electrical connector for low beam Halogen type
headlamp bulb
if applicable: for Xenon type headlamp bulb
7Bulb socket for turn signal lamp
P82.10-0912-26
2
1
P82.10-0913-26
3
4
5
67

366 Exterior lamps
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Bulbs for high and low beam
H7 (55 W)
Open hood.
Press the clip together (arrow) and remove headlamp
cover (1 or 2).
Pull electrical connector off.
Unclip the retainer spring and take out the bulb.
Insert the new bulb so that the base locates in the
recess on the holder.
Clip in retainer springs and plug the connector onto the
bulb.
Align headlamp cover (1 or 2) and click into place.
Xenon (optional)
Bulb for low beamTurn signal lamp
(2357 NA [28.5 / 8.3 W] (Yellow))
Open hood.
Press the clip together (arrow) and remove headlamp
cover (2).
Twist bulb socket (7) counterclockwise and pull out.
Push bulb into socket, turn counterclockwise and
remove.
Insert new bulb in socket, push in and twist clockwise.
Reinstall bulb socket.
Align headlamp cover (2) and click into place.
Wa r n i n g !
Because of high voltage in Xenon lamps, it is
dangerous to replace the bulb or repair the lamp
and its components. We recommend that you have
such work done by a qualified technician.

367 Exterior lamps
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data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index Front fog lamp
H1 (55W)
Open hood.
Press the clip together (arrow) and remove headlamp
cover (1).
Pull electrical connector off.
Unclip the retainer spring and take out the bulb.
Insert the new bulb so that the base locates in the
recess on the holder.
Clip in retainer spring and plug the connector onto the
bulb.
Align headlamp cover (1) and click into place.Parking and standing lamp
W 5W
Open hood.
Press the clip together (arrow) and remove headlamp
cover (1).
Twist bulb socket (4) counterclockwise and pull out.
Push bulb into socket, turn counterclockwise and
remove.
Insert new bulb in socket, push in and twist clockwise.
Reinstall bulb socket.
Align headlamp cover (1) and click into place.