MINI Hardtop 2 Door 2002 Manual Online
Page 81 of 140
79
OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
BRAKE SYSTEMBrake fluid level If the brake fluid level is too low and brake 
pedal travel has become longer, there may 
be a defect in one of the brake system's 
hydraulic circuits.
Proceed to the nearest MINI center. 
Higher brake application pressure 
may be necessary under these conditions, 
there may be slight "pull" to one side, and 
brake pedal travel may be longer. Please 
remember to adapt your driving style 
accordingly.<Disc brakesWhen the vehicle is driven only occasion-
ally, during extended periods when the 
vehicle is not used at all, and in operating 
conditions where brake applications are 
less frequent, there is an increased 
tendency for corrosion of the brake rotors 
and accumulation of contamination on the 
brake pads. This occurs because the 
minimal pressure that must be exerted by 
the pads to clean the rotors by brake appli-
cations is not reached. 
Corrosion on brake rotors is signaled by a 
running or pulsation during braking; even 
extended subsequent braking will not cure 
this phenomenon. 
It is a good idea to periodically dry the 
brakes with a gentle application when 
driving in rain and on wet roads.
Monitor traffic conditions to ensure that 
this maneuver does not endanger other 
road users. The heat generated in this 
process helps dry the brake pads and rotors 
to ensure that your brake system will 
respond with undiminished efficiency 
when you need it.
Extended or steep mountain descents 
should be driven in the gear or in the 
driving position in which only minimal peri-
odic brake application is required. This 
helps avoid placing excessive loads on the 
brake system. Stay within the allowable 
speed range, refer to page 55.
Do not coast with the clutch pressed 
or with the transmission or selector 
lever in Neutral. Do not coast with the 
engine switched off. The engine provides 
no braking effect when the transmisson is 
in neutral and there is no power-assist for 
braking when the engine is switched off.<
Brake pads
For your own safety: use only brake 
pads that the manufacturer has 
released for your particular vehicle model. 
The manufacturer cannot evaluate non-
approved brake pads to determine if they 
are suited for use, and therefore cannot 
ensure the operating safety of the vehicle 
if they are installed.< 
Page 82 of 140
80
TIRE INFLATION PRESSUREInformation for your safetyThe factory-approved radial tires are 
matched to the vehicle and have been 
selected to provide optimum safety and 
driving comfort if used properly.
It is not merely the tire's service life, but 
also driving comfort and Ð above all else Ð 
driving safety that depend on the condition 
of the tires and the maintenance of the 
specified tire pressure.
Incorrect inflation pressure is a frequent 
cause of tire damage. It also significantly 
influences the roadholding ability of your 
MINI.
Check tire inflation pressures regularly 
Ð at least every two weeks and before 
beginning a longer trip. Failure to observe 
these precautions can result in incorrect tire 
pressures, which cause instable handling 
response as well as tire damage, and can 
ultimately lead to an accident. 
Also check the inflation pressure on the 
space-saver spare tire.<Comply with tire approval 
specificationsThe specified pressures apply to the tire 
brands recommended by the manufacturer, 
which your MINI center can provide for you.
Inflation pressures are on a sticker attached 
to the B-pillar and visible with the driver's 
door open.Checking tire inflation pressuresAll pressures are specified in the standard 
units of pressure for your country (bar, psi, 
kilopascal), and apply to cold tires (tires at 
ambient temperature).
Vehicles with Flat Tire Monitor:
After correcting the tire inflation pressure, 
reinitialize the Flat Tire Monitor, see 
page 62.
Checking the inflation pressure on the 
space-saver spare tire*There is a valve extension accessible from 
the outside on the bumper for checking the 
inflation pressure.Safety (run-flat) tires* Safety tires are an optional extra consisting 
of self-contained tires and special rims. The 
tire reinforcement ensures that the tire 
retains residual safety in the event of pres-
sure drop and driving remains possible to a 
restricted degree. The vehicle is equipped 
with a Flat Tire Monitor which indicates a 
flat-tire. 
More information, see pages 62, 110. 
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OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
TIRE INFLATION PRESSUREModel Tires
Pressures specified in bar (kPa/psi)
MINI COOPER175/65 R 15 2.1 (210/30) 2.1 (210/30) 2.4 (240/35) 2.4 (240/35)
195/55 R 16
205/45 R 172.1 (210/30) 2.1 (210/30) 2.4 (240/35 2.4 (240/35
175/60 R 16
All winter tires2.3 (230/33) 2.3 (230/33) 2.6 (260/38) 2.6 (260/38)
Space-saver spare tire 4.2 (420/61) 4.2 (420/61) 4.2 (420/61) 4.2 (420/61)
MINI COOPER S195/55 R 16 2.1 (210/30) 2.1 (210/30) 2.4 (240/35) 2.4 (240/35)
205/45 R 17
195/55 R 16  M+S
205/45 R 17  M+S2.3 (230/33) 2.3 (230/33) 2.6 (260/38) 2.6 (260/38)
175/60 R 16  M+S 2.5 (250/36) 2.5 (250/36) 2.8 (280/41) 2.8 (280/41)
In the case of all-season tires, the tire inflation pressure for summer tires applies.
This data only applies to tires approved and/or recommended by the manufacturer, about which your MINI center will be glad to 
provide information. 
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82
TIRE CONDITIONTire tread/tire damageInspect your tires frequently for tread wear, 
signs of damage and for foreign objects 
lodged in the tread. Check the tread depth.
The tread depth should not fall below 
0.12 in (3 mm), although e. g. European 
legislation only prescribes a minimum 
tread depth of 0.063 in (1.6 mm). 
Below 0.12 in (3 mm) tread pattern depth, 
there is an increased risk of hydroplaning, 
even at relatively moderate speeds and 
with only small amounts of water on the 
road.
Wear indicators in the tread-groove base, 
see arrow, are spread around the circum-
ference of the tire and are marked on the 
side wall of the tire with TWI Ð Tread Wear 
Indicator. 
The indicators in the tread indicate at 
0.063 in (1.6 mm) tread depth that the 
legally permitted wear limit has been 
reached. Do not continue driving on depres-
surized (flat) tires, except with safety 
tires. A flat tire greatly impairs steering and 
braking response, and can lead to complete 
loss of control over the vehicle.
Avoid overloading the vehicle so that the 
permitted load on the tires is not exceeded. 
Overloading can lead to overheating and 
increases the rate at which damage 
develops inside the tires. The ultimate 
result can assume the form of a sudden air 
loss.
Unusual vibrations while driving, e. g. 
driving over a curb or similar, can indicate 
tire damage or other damage to the 
vehicle. This is also true for irregularities in 
the vehicle's handling characteristics, such 
as a pronounced tendency to pull to the left 
or right. Should this occur, respond by 
immediately reducing your speed. Proceed 
carefully to the nearest MINI center or 
professional tire center, or have the vehicle 
towed in to have its wheels and tires 
inspected.
Tire damage (up to and including blowouts) 
can endanger the lives of both the vehicle 
occupants and other road users.< 
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OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
TIRE REPLACEMENT To maintain good handling and vehicle 
response, use only tires of a single tread 
configuration from a single manufacturer. 
The manufacturer of your MINI tests and 
approves wheel and tire combinations.
Do not use retreaded tires, since 
driving safety may be impaired. This 
is due to the possible variations in casing 
structures and, in some cases, to their 
extreme age, which can lead to a decrease 
in their durability.<DOT Quality GradesTread wear 
Traction AA A B C 
Temperature A B C 
All passenger car tires must conform 
to Federal Safety Requirements in 
addition to these grades.< Tread wearThe tread wear grade is a comparative 
rating based on the wear rate of the tire 
when tested under controlled conditions 
on a specified government test course. 
For example, a tire graded 150 would wear 
one and one-half (1 g) times as well on the 
government course as a tire graded 100. 
The relative performance of tires depends 
upon the actual conditions of their use, 
however, and may depart significantly 
from the norm due to variations in driving 
habits, service practices and differences in 
road characteristics and climate.TractionThe traction grades, from highest to lowest, 
are AA, A, B, and C. 
Those grades represent the tire's ability to 
stop on wet pavement as measured under 
controlled conditions on specified govern-
ment test surfaces of asphalt and concrete. 
A tire marked C may have poor traction 
performance.
The traction grade assigned to this 
tire is based on straight-ahead 
braking traction tests, and does not include 
acceleration, cornering, hydroplaning, or 
peak traction characteristics.< TemperatureThe temperature grades are A (the highest), 
B, and C, representing the tire's resistance 
to the generation of heat and its ability to 
dissipate heat when tested under 
controlled conditions on a specified indoor 
laboratory test wheel. 
Sustained high temperature can cause the 
material of the tire to degenerate and 
reduce tire life, and excessive temperature 
can lead to a sudden flat tire. The grade C 
corresponds to a level of performance 
which all passenger car tires must meet 
under the Federal Motor Car Safety Stan-
dard No. 109. Grades B and A represent 
higher levels of performance on the labora-
tory test wheel than the minimum required 
by law. 
The temperature grade for this tire is 
established for a tire that is properly 
inflated and not overloaded. Excessive 
speed, underinflation, or excessive loading, 
either separately or in combination, can 
cause heat buildup and possible tire 
failure.< Uniform Tire Quality Grading Quality grades can be found where appli-
cable on the tire sidewall between tread 
shoulder and maximum section width. For 
example:
Tread wear 200 
Traction AA
Temperature A 
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84
TIRE REPLACEMENT WHEEL AND TIRE COMBINATIONS Tire age The date on which the tire was manufac-
tured is indicated by the code on the side-
wall: 
DOT ... 1202 indicates that the tire was 
manufactured in Week 12 of the year 2002. 
The manufacturer of your MINI recom-
mends replacement of all tires Ð including 
the space-saver spare tire, after no more 
than 6 years. Safety (run-flat) tires*
For replacement, use only safety tires, 
as in the event of a flat tire there is no 
space-saver spare tire.
You will recognize safety tires by a circular 
symbol containing the letters RSC on the 
side of the tire, see pages 110, 80.<
The right choiceThe factory-approved normal tires and 
safety tires are matched to the vehicle and 
have been selected to provide optimum 
driving safety and the desired driving 
comfort. 
Never mount wheels and tires that 
have not been specifically approved 
by the manufacturer for use on your partic-
ular model. Although other wheels and 
tires may theoretically have the same 
dimensions, variations in factors such as 
manufacturing tolerances can result in 
contact between tire and bodywork, ulti-
mately leading to serious accidents. The 
manufacturer cannot evaluate non-
approved wheels and tires to determine if 
they are suited for use, and therefore 
cannot ensure the operating safety of the 
vehicle if they are fitted.<
The manufacturer has tested certain tire 
brands in each size, categorized them as 
safe for use on the road, and approved 
them. Contact your MINI center for more 
details.
The correct wheel and tire combina-
tion affects various systems that 
would otherwise be impaired, e.g. ABS, 
ASC+T and DSC.
For this reason, use only tires of the same 
manufacture and tread configuration. In 
the event of a flat tire, for example, 
remount the approved wheel and tire 
combination as soon as possible.<
StorageStore tires in a cool, dry place, protecting 
them against light whenever possible. 
Protect the tires against contact with oil, 
grease and fuel.Tire changes between axlesDepending on individual operating condi-
tions, different wear patterns appear on 
the front and rear axles. In the interests of 
safety and optimized handling characteris-
tics, a change between the axles is not 
recommended. 
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OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
WINTER TIRESSNOW CHAINS
*
Choosing the right tire
The manufacturer recommends winter 
tires (M+S radial tires) for driving in adverse 
winter road conditions. While so-called all-
season tires (M+S designation) provide 
better winter traction than summer tires 
with the load ratings S, T, H, V, W, they do 
not achieve the performance of winter 
tires. 
In the interest of safe tracking and steering 
response, install winter tires made by the 
same manufacturer having the same tread 
configuration on all four wheels.
Before purchasing winter tires, check 
whether your MINI is fitted with safety 
tires. You will recognize safety tires by a 
circular symbol containing the letters RSC 
on the side of the tire, see page 110. In this 
case, use only safety tires, as in the event of 
a flat tire there is no space-saver spare tire.
Only winter tires recommended by the 
manufacturer of your MINI should be 
fitted. Any MINI center will be glad to 
advise you on the selection of the right 
winter tires for the relevant operating 
conditions.
Observing speeds
Never exceed the maximum speed 
for which the tires are rated.
Unprofessional attempts by laymen to 
service tires can lead to damage and acci-
dents.
Have this work performed by skilled profes-
sionals only. Your MINI center will be glad 
to assist you with both their expertise and 
the proper equipment for your vehicle.<
Tire condition, tire inflation pressure
Once the tire wears to below 0.16 in 
(4 mm), winter tires display a percep-
tible decrease in their ability to cope with 
winter driving conditions, and should be 
replaced in the interest of safety.<
Comply with the specified tire inflation 
pressures and be sure to have the wheel 
and tire assemblies balanced every time 
you change the tires.
The use of narrow-link snow chains is 
permitted in pairs only and only on 
the front wheels with the following tires:
175/65 R 15 
175/60 R 16 
When fitting, comply with the manufac-
turer's instructions.<
With chains, do not exceed a speed 
of 30 mph (50 km/h).< 
After fitting the snow chains, do not 
activate the Flat Tire Monitor.
When driving with snow chains, it can be 
helpful to switch off the ASC+T or DSC for 
a brief period, see pages 60, 61.< 
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86
HOOD
Do not attempt to service your 
vehicle if you do not have the 
required technical background. Before 
working in the engine compartment, 
switch off the engine and allow it to cool 
down. Before working on the electrical 
system, always disconnect the battery first. 
For all work on the vehicle, comply with the 
appropriate information and instructions. 
Failure to work in an informed, professional 
manner when servicing components and 
materials constitutes a safety hazard 
for vehicle occupants and other road users. 
If you are not familiar with the guidelines, 
please have the operations performed by 
your MINI center.<
To unlock Pull the lever in the right door area beneath 
the instrument panel.
To open1. Reach under the hood
2. Pull the release lever
3. Open the hood.To closeAllow the hood to fall from a height of 
about 12 in (30 cm).
To avoid injuries, be sure that the 
travel path of the hood is clear when 
it is closed, as with all closing procedures.
If it is determined that the hood is not 
completely closed while driving, stop 
immediately and close it securely, see also 
page 16.< 
Page 89 of 140
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OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
ENGINE COMPARTMENT Ð MINI COOPER1 Reservoir for windshield washer 
system 89
2 Coolant expansion tank 913 Engine oil filler neck 90
4 Battery 111
5 Brake fluid reservoir 926 Reservoir for headlamp cleaning 
system 89
7 Engine oil dipstick 89 
Page 90 of 140
88
ENGINE COMPARTMENT Ð MINI COOPER S1 Reservoir for windshield washer 
system 89
2 Coolant expansion tank 913 Engine oil filler neck 90
4 Auxiliary terminal for jump-
starting 113
5 Brake fluid reservoir 926 Reservoir for headlamp cleaning 
system 89
7 Engine oil dipstick 89