lock MINI Hardtop 2 Door 2005 Service Manual

94
REFUELING
Always switch off the engine before refueling. If you do not, fuel cannot
be filled into the tank and the SERVICE
ENGINE SOON lamp may come on.<
1. Open the fuel filler door2. Turn the gas cap counterclockwise3. Put the gas cap in the bracket attached
to the fuel filler door.
Always observe all applicable precau
-
tions and regulations when handling
fuels. Never carry spare fuel containers in
your vehicle. Whether empty or full, these
containers can leak, cause an explosion,
and lead to fire in the event of a collision.<
Observe the following when refueling
Always observe all safety precautions posted at the service station when
handling fuel.<
When refueling, insert the filler nozzle
completely into the filler pipe. Pulling the
nozzle out of the pipe during refueling:>Results in premature pump shutoff>Will reduce the effect of the fuel vapor
recovery system on the pump.As long as the filler nozzle is used properly,
the fuel tank is full whenever the nozzle
shuts off the first time.Closing the gas cap1. Put on gas cap 2. Turn gas cap clockwise until it clicks3. Close fuel filler door.
Close the gas cap carefully after

refuelling until a click is heard.

While closing, be sure not to squeeze the
strap which is fastened to the cap.<
US models only:
The warning lamp
* comes on.

The gas cap is not correctly closed
or missing. Check if the gas cap is
correctly closed.
Fuel tank volumeApprox. 13.2
gallons
/ 50
liters, of which
approx. 2.1
gallons
/ 8
liters are reserve
capacity.
Do not drive until the fuel tank is totally empty. Otherwise engine
operations are not guaranteed and damage
could occur.<
Fuel specification The engine uses lead-free gasoline only.Required fuel Premium Unleaded Gasoline,

Minimum Octane Rating: 91.Minimum Octane Rating corresponds to
the Anti Knock Index (AKI) and is deter
-
mined according to the so-called (R+M)/2
method.

95
OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
REFUELING
Do not use leaded gasoline, as other
-
wise the lambda probe and catalytic
converter will be permanently damaged.<
Use high-quality brandsField experience has indicated significant
differences in fuel quality: volatility, com
-
position, additives, etc., among gasolines
offered for sale in the United States and
Canada. Fuels containing up to and includ
-
ing 10
% ethanol or other oxygenates with
up to 2.8 % oxygen by weight, that is, 15
%
MTBE or 3% methanol plus an equivalent
amount of co-solvent, will not void the
applicable warranties with respect to
defects in materials or workmanship.
The use of poor-quality fuels may result in driveability, starting and
stalling problems especially under certain
environmental conditions such as high
ambient temperature and high altitude.

Should you encounter driveability prob
-
lems which you suspect could be related to
the fuel you are using, we recommend that
you respond by switching to a recognized
high-quality brand.

Failure to comply with these recommenda
-
tions may result in unscheduled mainte
-
nance.<
Manual release with the MINI In the event of an electrical malfunction,
the fuel filler door can be unlocked manu
-
ally.1. Remove the side trim panel on the left-
hand side of the luggage compartment2. Pull the white lever toward the rear.

The fuel filler door is released
3. Open the fuel filler door.
Manual release with the MINI Convertible In the event of an electrical malfunction,
the fuel filler door can be unlocked manu
-
ally.1. Remove the cover of the side trim panel
on the left-hand side, arrow
1
2. Pull the green strap toward the rear,
arrow
2.
The fuel filler door is released
3. Open the fuel filler door.

105
OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
BONNET
Do not attempt to service your vehi
-
cle if you do not have the required
technical background. If you are not famil
-
iar with the regulations to be observed,
have the necessary work on your vehicle
carried out only by a MINI Dealer or a work
-
shop that has specially trained personnel
working in accordance with the specifica
-
tions of the MINI manufacturer.

Work that is improperly carried out could
result in consequential damage and pose
safety hazards.<
To unlockPull the lever in the right door area beneath
the instrument panel.
To open1. Reach under the bonnet2. Pull the release lever3. Open the bonnet.To closeAllow the bonnet to fall from a height of
approx.
1 ft / 30
cm.
To avoid injuries, as with all closing procedures be sure that the travel
path of the bonnet is clear when it is closed.

If it is determined that the bonnet is not
completely closed while driving, stop
immediately and close it securely, also refer
to page
17.<

110
COOLANT
Do not add coolant to the cooling sys
-
tem when the engine is hot. Escaping
coolant can cause burns.<
Coolant consists of water and a coolant
additive. Not all commercially available
additives are suitable for your MINI. Your
MINI Dealer knows which additives are
suitable and will be glad to advise you.
Only use suitable additives, other
-
wise the engine can be damaged. The
additives are hazardous to your health.<Comply with the applicable environ
-
mental laws regulating the disposal
of coolant additives.<
The illustration shows by way of example the coolant tank of the MINI
COOPER and
the MINI
COOPER Convertible.
Checking coolant level 1. The engine must be at ambient temper
-
ature
2. MINI COOPER and MINI COOPER Con
-
vertible:

Slowly pull the cap of the expansion
tank by the tab until the excess pressure
can escape. Then remove the cap com
-
pletely.MINI COOPER
S and MINI COOPER
S Con
-
vertible:

Loosen the cap of the expansion tank
slightly by turning it counterclockwise
until the excess pressure can escape.
Then remove the cap completely
3. The coolant level is correct if it is
between the MIN and MAX markings on
the transparent expansion tank4. If necessary, slowly add coolant until the
correct level is reached; do not overfill5. MINI COOPER and MINI COOPER Con
-
vertible:

Press the cap on and press it down
firmly. MINI COOPER
S and MINI COOPER
S Con
-
vertible:

Turn the cap back on and tighten it
firmly
6. Have the cause of the coolant loss
removed as soon as possible.

125
OVERVIEW REPAIRSOPERATION CONTROLS DATA INDEX
REPAIRING A FLAT TIRE
SPACE-SAVER SPARE TIRE
*
Safety measures in the event of a flat tire:

Stop the vehicle as far as possible from
passing traffic. Switch on the hazard warn
-
ing flashers.

Turn the steering wheel to the straight-
ahead wheel position and engage the
steering lock. Engage the parking brake and
shift into 1st or reverse gear – selector lever
in P.

All passengers should be outside the vehi
-
cle and well away from your immediate
working area – behind a guardrail, for
instance.

If a portable hazard warning lamp is avail
-
able, set it up on the roadside at an appro
-
priate distance from the rear of the vehicle.
Comply with all safety guidelines and regu
-
lations.<In the event of a flat tire, different proce
-
dures should be followed depending on the
equipment included in your vehicle:>Vehicles with Run Flat tires, refer to
page
101
>Vehicles with a space-saver spare tire,
refer to the following section>Vehicles with MINI Mobility System,
refer to page
129
.
To change a space-saver spare tire, proceed
as follows:>Remove space-saver spare tire, refer to
the section after the next one>Prepare for tire change, refer to page
127
>Jack up the vehicle, refer to page
128
>Mount the space-saver spare tire, refer
to page
128
>Tighten the lug bolts, refer to page
128
>Drive with space-saver spare tire, refer to
page
127
.
Tire change setOn vehicles with a space-saver spare tire,
the tire change set with onboard tools is
stored in the luggage compartment under
the floor mat.1 Chock, folding2 Hubcap remover3 Wheel stud wrench4Jack5 Special wrench for removing the space-
saver spare tire6 Towing eyelet7 Lifting handleThe onboard tool kit includes a pouch with
a plastic bag in which you can place the
damaged wheel.

127
OVERVIEW REPAIRSOPERATION CONTROLS DATA INDEX
SPACE-SAVER SPARE TIRE
*
CHANGING TIRES
9.
Pull out the space-saver spare tire towards the rear underneath the vehi
-
cle
10. Position the space-saver spare tire with
the valve facing upwards11. Unscrew the valve extension from the
valve of the space-saver spare tire12. Unscrew the dust cap from the exten
-
sion and place it on the valve of the
space-saver spare tire.Due to its different dimensions, the damaged wheel cannot be placed in
the recess for the space-saver spare tire.<
Driving with the space-saver spare tireDrive cautiously. Do not exceed a speed of
50 mph
/ 80
km/h.
You must expect changes in vehicle han
-
dling such as lower track stability during
braking, longer braking distances and
changes in self-steering properties when
close to the handling limit. These effects
are more pronounced when driving with
winter tires.
Only one space-saver spare tire may be mounted at one time. Reinstall a
wheel and tire of the original size as soon
as possible.<Check the tire inflation pressure at the earliest opportunity and correct it
if necessary. Replace the defective tire as
soon as possible and have the new wheel/
tire assembly balanced.<
Additional safety measures in the event of a tire change:

Change the tire only on a level, firm surface
which is not slippery.

The vehicle or the jack could slip sideways
on soft or slippery support surfaces, such as
snow, ice, flagstones, etc..

Do not use a wooden block or similar object
as a support base for the jack, as this would
prevent it from extending to its full support
height and reduce its load-carrying capac
-
ity.

Do not lie under the vehicle or start the
engine when the vehicle is supported by
the jack – risk of fatal injury.<Preparing for a tire change
Observe the safety precautions regarding flat tires on page
125
.<
1. For vehicles with a space-saver spare
tire:

Place the folding chock behind the front
wheel on the other side of the vehicle;
on downward inclines, place it in front of
this wheel. If the wheel is changed on a
surface with a more severe slope, take
additional precautions to secure the
vehicle from rolling
2. Loosen the lug bolts by a half turn.

129
OVERVIEW REPAIRSOPERATION CONTROLS DATA INDEX
MINI MOBILITY SYSTEM
*
MINI Mobility SystemThe MINI Mobility System is provided to
help you repair a flat tire. With the help of
this system you can apply a liquid sealant
on the inside of the tire, which seals the
damaged area and enables you to continue
to drive. Preparing for tire repair
Before using the MINI Mobility Sys
-
tem read the warning and danger
precautions on the equipment.<
If possible, leave objects in which have
been forced into the tire.Take off the tag regarding speed limits and
stick it onto the steering wheel.Using the MINI Mobility SystemIn order to repair a flat tire with the MINI
Mobility System, proceed as follows:>Pump in liquid sealant, refer to page
130
>Reinflate the tire, refer to page
130
>Distribute liquid sealant, refer to
page
131
>Check tire inflation pressure, refer to
page
131
>Drive on, refer to page
131
.
MINI Mobility System with onboard tools The MINI Mobility System with tire change
set and onboard tools is located in the lug
-
gage compartment under the floor mat:
1Jack2 Wheel stud wrench3 Hubcap remover4 Wrench, screwdriver/Phillips screw
-
driver, towing eyelet5 Compressor, hose with manometer and
plug for cigarette lighter socket6 Package with filling hose, valve remover
and valve core7 Filling canister8 Hex wrench/screwdriver9 Adapter for wheel lug lock

136
TOWING AND TOW-STARTINGUsing the towing eyelet The screw-in towing eyelet is stored in the
onboard tool kit, refer to page
120
; be sure
that it remains with the vehicle at all times.
It can be attached at the front or rear of
your vehicle.
To prevent damage to the towing eyelet and the vehicle, please observe
the following instructions:

Use only the towing eyelet supplied with
the vehicle and screw it in firmly until it
stops. Use the towing eyelet for towing on
paved roads only. Avoid subjecting the
towing eyelet to lateral loads, e.g. do not
lift the vehicle using the towing eyelet.<
Access to the threaded socket The illustration shows by way of example
the MINI COOPER and the MINI COOPER
Convertible.Pry out the cover in the front or rear
bumper by inserting a screwdriver into the
recess.Being towed
Make sure that the ignition key is in position
1; otherwise the steering
lock could engage and prevent the vehicle
from being steered. There is no power
assist while the engine is off. Therefore,
you will need to exert more force to brake
and steer the vehicle.<
Turn on the hazard warning flashers, if
required by national regulations. If the
electrical system has failed, clearly identify
the vehicle being towed, e.g. by placing a
sign or a warning triangle in the rear win
-
dow.MINI or MINI Convertible with manual
transmission:Put the manual gearshift lever in Neutral.MINI or MINI Convertible with Continu
-
ously Variable automatic Transmission
(CVT):
Only tow vehicles with Continuously Variable automatic Transmission
(CVT) with a tow truck, otherwise the trans
-
mission can be damaged, refer to
page
137
.<
Towing methodsIn some countries, it is not permitted to
tow the vehicle with a tow bar or tow rope
on public roads.Familiarize yourself with the applicable
towing regulations for the country in which
you are driving.

EVERYTHING FROM A TO Z
148
A ABS Antilock Brake System
70
indicator lamp
17, 18
Accessories, refer to Your
individual vehicle
6
Activated-charcoal filter
80
Adjusting interior
temperature
76, 79
Air circulation, refer to
Recirculated air mode
76, 79
Air conditioning

air conditioning system
76
automatic climate control
79
Air conditioning system
75
Air distribution

air conditioning system
76
automatic climate control
79
Air outlets, refer to
Ventilation
77, 80
Air pressure, refer to Tire
inflation pressure
97
Air volume

air conditioning system
76
automatic climate control
79
Airbags
72
safe seating position
41
warning lamp
18
AKI, refer to Fuel quality
94
All Season traction Control
(ASC)
68
indicator lamps
17, 18
All-season tires, refer to Winter
tires
103

Antenna
114

Antifreeze

coolant
110

washer fluid
108

Antilock Brake System (ABS)
70
indicator lamp
17, 18
Anti-theft system
24
Approved axle load, refer to
Weights
143
, 144

Approved engine oils
109

Approved gross vehicle weight,
refer to Weights
143
, 144

ASC All Season traction
Control
68
indicator lamps
17, 18
Ashtray
81
Assistant systems, refer to

All Season traction Control
(ASC)
68
Dynamic Stability Control
(DSC)
69
AUTO program, refer to
Automatic air distribution
79
Automatic

air distribution
79
air volume
79
cruise control
61
Automatic car washes
113

Automatic climate control
78
Automatic transmission

with Steptronic

indicator lamp
56
interlock
51
selector lever lock
54
shiftlock
54
towing
136

tow-starting
137

Average consumption
67
setting units
67
Average speed
67
setting units
67
Axle loads, refer to
Weights
143
, 144

B Backrests, refer to

Adjusting seats
43
Backup lamp
54
bulb replacement
123

Bar, towing
137

Battery
132

charging
132

disposal
132

indicator lamp
16
jump-starting
134

power failure
132

Battery care
65, 112

Belts, refer to Safety belts
45
Beverage holders
81
Blower

air conditioning system
76
automatic climate control
79
Blower, refer to Air volume
76
Blowers, refer to Draft-free
ventilation
77, 80
Bonnet
105

indicator lamp
17
Bottle holders, refer to
Beverage holders
81
Brake discs

brake system
96
break-in procedures
92
Brake fluid
111

adding
111

level
96
warning lamp
16
Brake lamps, bulb
replacement
123

Brake pads
96
break-in procedures
92
warning lamp
18
Brake system
96
brake fluid
96
brake pads
96
break-in procedures
92
disc brakes
96
warning lamp
17
Brake wear warning

brake pads
96
warning lamp
18

EVERYTHING FROM A TO Z
149
OVERVIEW REPAIRS OPERATION CONTROLS DATA INDEX
Brakes
96
ABS
70
brake fluid
111

brake pads
96
break-in procedures
92
handbrake
53
indicator/warning
lamps
16, 17, 18
Breaking in
92
Bulb replacement, refer to
Lamps and bulbs
121

Buttons in multifunction
steering wheel
20
Continuously Variable
automatic Transmission
(CVT)
56
C California Proposition 65
warning
7
Capacities
145

Car care, refer to Caring for your
vehicle
113

Car keys, refer to Keys
24
Car radio, refer to separate Owner's Manual

Car telephone, refer to separate Owner's Manual

Car vacuum cleaner,
connecting, refer to Cigarette
lighter socket
82
Car wash
113

Car wash, refer to Washing
your vehicle
113

Car-care products
113

Care of plastics
114

Care of synthetic leather
114

Care, vehicle
113

Cargo area cover, refer to
Luggage compartment
cover
85
Cargo area, refer to Luggage
compartment in the MINI
85
Cargo area, refer to Luggage
compartment in the MINI
Convertible
86
Carpet care
115

Cassette operation, refer to

Owner's Manual for Radio

Catalytic converter, refer to

Hot exhaust system
93
CBC Cornering Brake Control
70
CD changer, refer to Owner's Manual for Radio

CD operation, refer to

Owner's Manual for Radio

Central locking system
24
interior
28
Changing bulbs
121

Changing the wiper
blades
120
, 121

Changing tires
127

space-saver spare tire
125

Charge-current indicator
light
16
Child seat, refer to Installing
child-restraint systems
49
Children, transporting
48
Child-restraint mounting
system, LATCH
50
Child-restraint systems
48
Chock, folding

space-saver spare tire
125

Chrome parts, refer to Caring
for your vehicle
114

Chrome-plated parts, care
114

Cigarette lighter
82
Cigarette lighter socket
82
Circulation of air, refer to
Recirculated air mode
76, 79
Cleaning the rear window
60
Cleaning the vehicle, refer to
Caring for your vehicle
113

Clock
63
12-hour/24-hour mode
63
changing the time
63
Closing

from inside
28
from outside
25
Clothes hooks
93
Clutch
51
break-in procedures
92
Cockpit
12
Coding, tires
99
Cold start, refer to

Starting the engine
52
Compact disk operation, refer to Owner's Manual for Radio

Compartments
81
Computer, refer to Onboard
computer
66
Condensed water, refer to Air
conditioning
76, 79
Configuring settings, refer to
Vehicle Memory
47
Consumption, refer to

Average consumption
67
Current fuel consumption
67
Contents
2
Continuously Variable
automatic Transmission
(CVT)
54
ignition
51
indicator lamp
56
interlock
51
selector lever lock
54
shiftlock
54
towing
136

tow-starting
137

Control elements, refer to
Cockpit
12