service MITSUBISHI ECLIPSE 1991 Service Manual

14-88FUEL SYSTEM - Throttle Body 4.8L Engine>
,
Throttle position
round
sensor output
7FUO535
Motor positionsensor connector
6FU1247SERVICE POINTS OF REASSEMBLYN14SGADa
1. INSTALLATlON.OF THROlTLE POSITION SENSOR
H
(1) Install throttle position sensor on throttle body and
temporarily tighten screw.
Caution
Adjust the throttle position sensor and idling speed
control according to the engine load condition.
(2) Check correct installation of the throttle position sen-
sor. While moving the throttle lever in both open and
close directions, that resistance between terminals
@and
@ or @ and @ changes. If resistance changes
smoothly, the throttle position sensor has been instal-
led correctly.
AFTER REASSEMBLY INSPECTION
IDLE POSITION SWITCH CONTINUITY CHECK
(1) Using a circuit tester, check continuity between the body
and terminal
@I when the throttle valve is fully closed and,riwhen fully opened.
Throttle valveIContinuityI
Fully closed
Fully openedConductive
Non-conductive(2) If otherwise than shown above, replace the idle speed
control servo assembly.

FUEL SYSTEM - Throttle Body <2.0L DOHC Engine>
THROTTLE BODYMl3s&c
sr REMOVAL AND INSTALLATION
<Non-Turbo>
11-16 ft.lbs.
Removal steps
1. Connection for accelerator cable2. Connection for breather hose
3. Connection for air intake hose4. Connection for air hose
C5. Connection for vacuum hose6. Connection for ISC motor and idle switch
connector
7. Connection for TPS connector8. Connection for water hose
9. Connection for water by-pass hose
10. Ground plate mounting screw
11. Throttle body stay and ground plate12. Air fitting
13. Gasket14. Throttle body
l * 15. Gasket03A0285
!Fbeverse the removal procedures to reinstall(2) l + : Refer to “Service Points of Installation”.(3) m : Non-reusable parts

14-90FUEL SYSTEM - Throttle Body <2.0L DOHC Engine>
r
Air intake
plenum side
03AO259JDISASSEMBLY AND REASSEMBLYSERVICE POINTS OF INSTALLAtlON
Nl49DAU15. INSTALLATION OF GASKET
GInstall the gasket so that the projection is where shown in
._the figure.
Caution
Poor idling, etc. may result if the gasket is installed
incorrectly.
1.5-2.5 Nm
1.1-1.8 ftlbs.
Nl49C92.5-4.5
Nm1.8-3.3 ft.lbs.MU1427
Disassembly steps
1. Throttle position sensor
2. Idle position speed control servo
3. Idle position switch
4. Adjusting nut
5. Throttle body
NOTEReverse the disassembly procedures to reassemble.

FUEL SYSTEM - Throttle Bodv <2.0L DOHC Erwini+
i
6FU1244
Ground
Throttle
position
sensor
output
Throttle
position
sensorpower-source 6FUO7X
7FUOOlO
ISERVICE
~POINTS OF DISASSEMBLYNl4SFAF
Caution
1.When loosening a Phillips screw which, has been firmlytightened, use a Phillips screwdriverthat is an exact fit
for the screw.
2. Do not remove the throttle valve.
”
3.Be careful when removing the throtite pos?ion sensor
screw and the idle speed control servo- screw as they
have been coated with adhesive.
INSPECTIONNl4SNABTHROTTLE
POStTlON SENSOR CONTtNUlTY TEST
(1) Using a circuit tester, measure the resistance
beweenterminal
@ and terminal @ of the throttle position sensor
connector.Standard resistance:
3.5-6.5 k&2(2) While the circuit tester is connected to terminals
@ and @,or @ and @ of the throttle position sensor connector,
slowly operate the throttle valve until it is at its maximum
open position and check that the resistance changes
smoothly.
tDLE SPEED CONTROL SERVO CONTINUITY CHECK
Measure the resistance between each of the terminals.
Standard resistance:
Between terminal @ and either terminal
0 or 028-33 Q [at 29X t6WF)lBetween terminal
0 and either terminal@ or
@I28-33 P [at 20°C (68”F)l

FUEL SYSTEM - Fuel Tank <WD>
FUEL TANK cFWD>
,*. REMOVAL AND INSTALLATION
q?&g
NlMA-30-40 Nm
2-3 Nm22-29 ft.lbs.
---15-20 Nm
11-14 ft.lbs.
15-22 ft.lbs.Removal steps
l + 1. Return hosel +2. Vapor hose
3. Clamp
4. Fuel gauge unit connector
5. Electrical fuel pump connector
l + l q6. High pressure fuel hose
l + 7. Filler hose
l + 8. Vapor hose
~~ 9. Self-locking nut10. Tank band11. Fuel tank
l + 12. Vapor hosel + 13. Overfill limiter (Two-way valve)I)+ 14. Fuel gauge unitl + 15. Electrical fuel pump16. Drain plug
17. Fuel tank cap
18. Packing
19. Fuel filler neck$TEeverse the removal procedures to reinstall,(2) +e : Refer to “Service Points of Removal”:,,
(3) *+ : Refer to “Service Points of lnstallatlon .(4) m : Non-reusable parts

14-94FUEL SYSTEM - Fuel Tank <FM/D>
Outlet side_ Inlet side01
W838
Positioning projection
03A0220SERVICE POINTS OF REMOVALtilirro8AH
6. DISCONNECTION OF HIGH PRESSURE FUEL
H;OSECaution
Cover the hose connection with rags to prevent splash
of fuel that could be caused by some residual pressure
in the fuel pipe line.
INSPECTIONN14GCAll Check the hoses and the pipes for crack or damage.
l Check the fuel tank cap for malfunction.
l Check the fuel tank for deformation, corrosion or crack.
0,. Check the fuel tank for dust or foreign material.
NOTE
If the inside of the fuel tank is to be cleaned, use any one ofthe following:
(1) Kerosene
(2)
Trichloroethylene-(3) A neutral emulsion type detergent
OVERFILL LIMITER (TWO-WAY VALVE)
Set a hand vacuum pump at inlet side or outlet side; the valve
is good if, when a negative pressure (vacuum) is applied, air
flows after a slight negative pressure is initially maintained.
SERVICE POINTS OF INSTALLATION.
Nl4DDAL15. INSTALLATION OF ELECTRICAL FUEL PUMP
(1) Align the three positioning projections of the packing
with the holes in the fuel pump.
(2) When the fuel pump is installed, the holding bolt at the
lower side of the fuel tank should be installed first.
Care should be taken at this time that the O-ring is not
pinched.14. INSTALLATION OF FUEL GAUGE UNIT
Align the two positioning projections of the packing with
the holes in the fuel gauge unit.
Caution
When mounting the fuel gauge unit, incline the float at
the end leftward, and insert it into the fuel tank. Since
the reserver cap is provided in the fuel tank, the fuel
gauge unit will contact the reserver cap if the fuel
gauge unit is inclined rightward during insertion.
-
4
-,

FUEL SYSTEM - Fuel Tank <AWD>
FUEL TANK <AWD>
i. REMOVAL AND INSTALLATION
N140A-A
_-Pre-removal Operation
eDraining of the fuel.@Release of Residual Pressure from High
Pressure Fuel Hose(Refer to
P.14-44.)Post-installation Operation
*Measurement of Fuel Pressure(Refer to P.14-44, 52.)l .Supplving of the Fuel.
1-2 Nm825-35 Nm
‘*-*: ft-‘bs*
9-14 Nm- 7-10 ft.lbs.-9
-7
03AO262
15-20 Nm
11-14 ftlbs.Removal steps
1. Fuel tankcap2. Packing
3. Drain plug4. Return hose
5. Vapor hose
4*6. High pressure fuel hose
7. Fuel filler hose
8. Cable band9. Protector
10. Vapor pipe11. Vapor hose
l 4 12. Hole cover13. Self-locking nut
14. Fuel tank
15. Overfill limiter (Two-way valve)
l + 16. Fuel pump and fuel gauge unit assembly
17. Fuel filler neck
FyTEeverse the removal procedures to reinstall.(2) ~~ : Refer to “Service Points of RemoveI”.(3) l + : Refer to “Service Points of Installation”.(4) m : Non-reusable parts

14-98FUEL SYSTEM -Fuel Tank <AWD>01
W636
Positioning projection03AO257
\03A0256SERVICE POINTS OF REMOVAL
N14G6AHl6. DISCONNECTION OF HIGH PRESSURE FUEL
HGSECaution
Cover the hose connection with rags to prevent splash
of fuel that could be caused by some residual pressure
in the fuel pipe line.
INSPECTIONN14GCAHl Check the hoses and the pipes for crack or damage.
l Check the fuel tank cap for malfunction.
l Check the fuel tank for deformation, corrosion or crack.
l Check the fuel tank for dust or foreign material.
NOTE
If the inside of the fuel tank is to be cleaned, use any one ofthe following:
(1) Kerosene
(2) Trichloroethylene
(3) A neutral emulsion type detergent
OVERFILL LIMITER (TWO-WAY VALVE)
Set a hand vacuum pump at inlet side or outlet side; the valve
is good if, when a negative pressure (vacuum) is applied, air
flows after a slight negative pressure is initially maintained.
SERVICE POINTS OF INSTALLATION
N14GDAO16. INSTALLATION OF FUEL PUMP AND FUEL GAUGE
UNIT ASSEMBLY
Align the three positioning projections of the packing with
the holes in the fuel pump and fuel gauge unit assembly.
12. INSTALLATION OF HOLE COVER
) Before installing the hole cover, apply the specified
sealant to the rear floor pan.
Specified sealant: MOPAR Rope Caulk Sealer
3116
x 80” roll Part No.4026044 or
equivalent
!) After installing the fuel pump and fuel gauge assembly,
start the engine and check to ensure that there is no
fuel leakage.

FUEL SYSTEM -Fuel Pump, Fuel Gauge Unit and Overfill Limiter (Two-Way Valve) <FWD>p&&g
FUEL PUMP, FUEL GAUGE UNIT AND OVERFILL LIMITER (TWO-WAY
J-.VALVE) <FWD>REMOVAL AND INSTALLATION
NWJA-Pre-removal Operation
eDraining of the Fuel
Post-installation Operation
l supplying of the Fuel1.4-2.2
ft.lbs.
/ 1.4-2.2ft.lbs.
21-31 Nm
80-100 Nm+
6.5- 10ftlbs.
13AO333
Qel pump removal steps
l *1. Connection for fuel pump connector
C+ ~~ 2. High pressure fuel hoseC+ l +3. Self lockingnut
4. Lateral Pod attaching bolt
a*5. Lateral rod and body connectionl I 6. Boltl + 7. O-ringl 8. Electric fuel pump
Fuel gauge unit removal steps
W e+ 3. Self locking nut
4. Lateral rod attaching bolt
c*5. Lateral rod and body connection9. Connection for fuel gauge unit connector
I)+ 10. Fuel gauge unitOverfill limiter removal steps
11. Connection for vapor hosel 12. Overfill limiter (Two-way valve)
FF:everse the removal procedures to reinstall.(2) +e : Refer to “Service Points of Removal”.(3) l * : Refer to “Service Points of Installation”.(4) m : Non-reusable parts(5) For places indicated by the * symbol, first tightenloosely, and then, with the vehicle unladen, tighten
completely.

14-100 FUEL SYSTEM- Fuel Pump, Fuel Gauge Unit and Overfill Limiter (Two-Way Valve) 4WD>SERVICE POINTS OF REMOVAL
NI4tmM2. DISCONNECTION OF HIGH PRESSURE FUEL HOSE
Refer to
P.14-94.3. LOOSENING OF SELF-LOCKING NUT
Loosen the self-locking nuts to the end of the stud bolt.
5. DISCONNECTION OF LATERAL ROD AND BODY
Disconnect the lateral rod right side body coupling; then
lower the lateral rod and use wire or similar material to
suspend from the axle beam.
INSPECTION
OVERFILL LIMITER (TWO-WAY VALVE)Refer to
P.14-94.
N14UcM
SERVICE POINTS OF INSTALLATIONN14UDAA12. INSTALLATION OF OVERFILL LIMITER (TWO-WAY
VALVE)
Refer to
P.14-95.
10. INSTALLATION OF FUEL GAUGE UNITRefer to
P.14-94.
8.INSTALLATION OF ELECTRIC FUEL PUMP/ 7. O-RING /6. BOLT
Refer to
P.14-94.
3.TIGHTENING OF SELF-LOCK NUTRefer to
P.14-95.
2.CONNECTION OF HIGH PRESSURE FUEL HOSERefer to
P.14-96.
1.CONNECTION OF FUEL PUMP CONNECTOR
After connecting the fuel pump connector, check the fuelpressure. (Refer to P.1444, 52.)