MITSUBISHI GALANT 2004 Workshop Manual






"#$%$&'






  
CAUTION
&'&22&71626*)7%63&+$'26",*-.",&&%2"*,"1-7%"$2$%-3*"-+4-+D7%2"+
*"*"(&#-3 )"*-2$&'
•
%*#%
&)*
+*
A&B+"
1/*
%&

.7
%*#%

&)*
+*
.3<>
•+%%*@
A&B+"
•*+,
2"# (
*+ ' '0
&%2$'%2-33-2$&' )"*-2$&'
•*+,
2"# (
#--"@ '0
+'(
 *
"( '0
1/*
%&
43
•*+,
(+"
(G#$%A'%
1/*
%&
.3
•+%%*@
'$%+""+% &'
•
%*#%
&)*
+*
'$%+""+% &'
1/*
%&

.7
%*#%

&)*
+*
.3<>
AC500614AC
BRAKE BOOSTER VACUUM HOSE
<2.4L ENGINE>
<3.8L ENGINE>
11
11
12
13
1
15 ± 2 N·m
12 ± 1 ft-lb
4
718 ± 3 N·m
13 ± 2 ft-lb
14
15
14 ± 2 N·m
120 ± 22 in-lb
16
17
18
2
10 3
9
11
8
N
BRAKE FLUID PROPORTIONING VALVES
<VEHICLES WITHOUT ABS>
5
4
15 ± 2 N·m
12 ± 1 ft-lb 30 ± 5 N·m
22 ± 4 ft-lb
6N


 


2

 

= 
 
.
2




2



2


 

2



< 
=


>
4
5







8






 






"#$%$&'

!
9
2


:











 




 

>><< 


 



1=

 

3
>><<.


 



<.>
>><<


 


<.>



 


2

 

= 
 


 
5







>><< 


 



1=

 

3
>><<.


 



<.>
>><<


 


<.>












4



5





8






 





"#$%$&'


  
@@??



   
'$*%
B+!##A
&$
) %
%$
-+ '%
A+*,
/+! '0
#-)+*(



  
AC305571AB
PAINT MARK
PAINT MARK
VACUUM HOSE
<2.4L ENGINE>
<3.8L ENGINE>
VACUUM HOSE
PAINT MARK
PAINT MARK
*"*"(&#-3 )"*-2$&'
•*+,
2"# (
*+ ' '0
&%2$'%2-33-2$&' )"*-2$&'
•*+,
2"# (
#--"@ '0
+'(
 *
"( '0
1/*
%&
43
AC305577AB
N
100 ± 10 N·m
74 ± 7 ft-lb
21
3
30 ± 4 N·m
22 ± 3 ft-lb
4
<FRONT>





"#$%$&'

B
"C7$*"+)"1$-3&&35
•99:.:
 $!
*+,
 $%&'
C-+'(*
  
@@??
 
 '
&*(*
%&
A+$#*
%
?*+,
(*+0
/&*!7
A+$#*
%
#?

%&*6#
) %
%
-+($
*A&B(
?@
%
/&""&) '0
-*&!(#*
$
+
$-* '0
$!+"

%&
A+$#*
%
#?
%&*6#
'
%
/&*)+*(

( *!% &'
!&*(
#?
%&*6#
) %
-+($
*A&B(
AC305578AB
N60 ± 5 N·m
45 ± 3 ft-lb2 1
3
30 ± 4 N·m
22 ± 3 ft-lb
4
<REAR>
 



 
.









 








.




 
>><<•

2 
 
 <&'2$'7"+=
AC000906
AG
SPRING SCALE <FRONT>
AC305370
SPRING SCALE
AB
<REAR>





"#$%$&'

>
CAUTION
&'&23"2-'4&$39/*"-%"&*&26"*1&'2-($'-2$&'/"2&'2&
26"0*$12$&'%7*0-1"%&026")-+%-'+,*-."+$%1%
. /%*
* '$%+"" '0
%
!+" -*
$#--&*%
%&
%
,'#!,"7
'$%+""

%
-+(
!" -$
+'(
%
-+($
%&
%
!+" -*
$#--&*%
 "+'
%
- $%&'
+'(
'$*%
'%&
!@" '(*
) %
$-! +"
%&&"

99:.:
 
!+*/#"
%+%
%
- $%&'
?&&%
(&$
'&%
?!&A
!+#0%7

)'
"&)* '0
%
!+" -*
+$$A?"@
+'(
'$%+"" '0
%
"&!,

- '
?&"%
 !,
%
?*+,
(*+0
/&*!
+$
/&""&)$
13
%+*%
%
'0 '
+'(
&"(
%
?*+,
-(+"
(&)'
/&*


$!&'($
J(+"
(-*$$ &'
/&*!
+--*&C A+%"@
.::


1
-&#'(3K
1.3
%&-
%
'0 '
13 #*'
%
?*+,
( $!
/&*)+*(
:
% A$
13 $
+
$-* '0
$!+"
%&
A+$#*
%
#?
%&*6#
) %
-+($

'$%+""(
'
%
$+A
( *!% &'
+$
+*" *
13 +"!#"+%
%
(*+0
/&*!
&/
%
( $!
?*+,
J( //*'!

?%)'
#?
%&*6#
) %
-+($
'$%+""(
+'(
#?
%&*6#

) %
-+($
*A&B(K
2-'+-*+#-37"5
? *&'2−"'/$'"@<)&7'+%=&*3"%%
? *&'2−"'/$'"@<)&7'+%=&*3"%%
?"-*@<)&7'+%=&*3"%%
4 /
%
?*+,
(*+0
/&*!
C!($
%
$%+'(+*(
B+"#7

( $+$$A?"
+'(
!"+'
%
- $%&'
!,
/&*
!&**&$ &'
&*

)&*'
- $%&'
$+"7
+'(
!!,
%
$" ( '0
!&'( % &'
&/
%
"&!,

- '
+'(
0# (
- '
 

• $!
)+*
1/*
%&
.:3
• $!
*#'&#%
1/*
%&
.:3
AC002027
MB990520
AB
AC000908
SPRING SCALE
AF
<FRONT>
AC305369
SPRING SCALE
AB
<REAR>





"#$%$&'




?  @ 
AC307374
CLIP SET
CALIPER SEAL KIT
CALIPER KIT SHIM SET PAD SET
9
911 4N
12 4
1
N
1
12N
38 ± 4 N·m
28 ± 3 ft-lb
33
9
9
13
22
AB
10
8 56
7
12
9 4
13
411
9
13N
6
7N
8
5
38 ± 4 N·m
28 ± 3 ft-lb
15
14
7.9 ± 1.9 N·m
70 ± 16 in-lb
10
1
3
22
3
7
15
14



1
=
 3




. 


2


 

4 

5

8

9
: 

<<>>  


<<>>.


<<
>>


 


 


<&'2$'7"+=





"#$%$&'



  

 
CAUTION
H6"'+$%-%%"(,3$'/26"0*&'2+$%1,*-."%9+$%-%%"(,3"
,&26%$+"%<3"02-'+*$/6286""3%=-%-%"2

AC307433AB
GREASE: REPAIR KIT GREASEGREASE: REPAIR KIT GREASE BRAKE FLUID: DOT3 OR DOT4THE PISTON SEAL INSIDE THE
CALIPER SEAL KIT IS COATED
WITH SPECIAL GREASE DO NOT
WIPE THIS GREASE OFF.GREASE: REPAIR KIT GREASE PISTON
SEAL
CAUTION





"#$%$&'


??@@ I 
 
CAUTION
3&8-$*3$223",43$223"2&*"(&#"26")$%2&'6")$%2&'8$33
)&)&72$0-0&*1"&0-$*$%-))3$"+%7++"'34
"+!
+
- !
&/
)&&(7
%!
+0+ '$%
%
!+" -*
?&(@
+$
$&)'

"&)
!&A-*$$(
+ *
%*&#0
%
?*+,
&$
!&''!% &'
&"

%&
*A&B
%
- $%&'
?&&%
+'(
- $%&'

??
@@  
CAUTION
&'&27%"-03-22$))"+%1*"8+*$#"*&*%$($3-*2&&32&
*"(&#"26")$%2&'%"-36"%"(-4+-(-/"26"$''"*%$+"
&026"143$'+"*
 A&B
%
- $%&'
$+"
) %
@&#*
/ '0*
% -
. "+'
%
- $%&'
$#*/+!
+'(
''*
!@" '(*
) %
+"!&&"

?*+,
/"# (


&*


AC204331
ACX00689





"#$%$&'




?@
AC308038
1
AB
1
PAD SET
2
2
CLIP SET
3
SHIM SET
3
3
3
44 ± 5 N·m
32 ± 4 ft-lb
4
44
5N
6CALIPER KIT
5
6
1
2
2
33
8 7
N
7N
7
8
N9
N10 11
N12
14
13
7.9 ± 0.9 N·m
70 ± 8 in-lb1413
7
7
7
10
9
12
5
CALIPER SEAL KIT
9 10
11
12



1
=
 3




. 


>><<






4 

5

8 

9

<<>>:


<<>>  


<<
>>.





 


<&'2$'7"+=





"#$%$&'



  

 
CAUTION
H6"'+$%-%%"(,3$'/26"+$%1,*-."%9+$%-%%"(,3",&26
%$+"%<3"02-'+*$/62=-%-%"2

AC308045AB
PISTON
SEAL
BRAKE FLUID: DOT3 OR DOT4GREASE: REPAIR KIT GREASE
GREASE: REPAIR KIT GREASE THE PISTON SEAL INSIDE THE CALIPER
SEAL KIT IS COATED WITH
SPECIAL GREASE. DO NOT WIPE
THIS GREASE OFF.
CAUTION