MITSUBISHI GALANT 2004 Workshop Manual






'()*)+,






#
CAUTION
+
8-'(',2
7535A'
2+
*/5,
2++0
!!!$6
5015:*
24-,
2.'

)A,)2)+,
*1)2/.
2+
2.'
E"E
% &
8+*)2)+,
@'9+-'
/+,

,'/2),A
+-
7)*/+,,'/2),A
*/5,
2++0
!!!$
% <--,3=031-=<<5$$$!)=<=+,61=15/->3<--,3=<7
& +,3>=+,:10/3/.-/=/<-=/9/-.
25,75-7
(504'>
$°

±
°
 =17==+,,-./-,
! 8-=+,,-./-,1=/65,;<7%9/-8=,0
# +,3>=+,/65,0?,,6,5,3=/=,9-89:,7%%1-6=1>,1
7,16/-.<;=+,/65,0?,,6
4-@
)70'
*8''7>
#=
±
==
-G3),
!-/"-//-#,//)!-/
/,
 ;=+,/65,0?,,6/0<8=0/6,=+,0=1-6176@158,7,;,7=<

&85=/?<7=8,5-C,3=/<-'&) -./-,(
−
85=/?<7=8,5-C,3=/<-/1.-<0/0
−49?=<9+17=
&!%


H
"          
'?4)-'7
8'/)50
++0>
$$$!)D31-
<<5
8:00,9:54
•$$)% D
•$$)%D
1:5,
•$$$*D
1/-17-,00
 ,;<7,/-0?,3=/<-0,==+,@,+/35,/-=+,;<55<A/-.3<-6/=/<-D
•-./-,3<<51-==,9?,71=87,D)*−$!°#−%*&°
• /.+=01-6155133,00<7/,0D

•
71-09/00/<-D71-.,
$!/*%-4!!-/!4//!4
,/( !!/! !8998"
)#!")/,*!'
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827






'()*)+,







CAUTION
+
8-'(',2
7535A'
2+
*/5,
2++0
!!!$6
5015:*
24-,
2.'

)A,)2)+,
*1)2/.
2+
2.'
E"E
% &
8+*)2)+,
@'9+-'
/+,

,'/2),A
+-
7)*/+,,'/2),A
*/5,
2++0
!!!$
% <--,3=031-=<<5$$$!)=<=+,61=15/->3<--,3=<7
& +,3>=+1==+,:10/3/.-/=/<-=/9/-./0A/=+/-=+,0=1-6176
@158,
25,75-7
(504'>
$°

±
°
 =17==+,,-./-,1-6/-37,10,=+,,-./-,0?,,6=<%!**7B
9/-;<7%9/-8=,0
! ,==+,
=,0=,7
# +,3>=+,
3<-=,-=01-6=+,3<-=,-=01=/65,
25,75-7
(504'>

/+,2',2*>
=$I
+-
0'**

/+,2',2*>
==
883
+-
0'**
 ;=+,
1-63<-=,-=06<-<=7,91/-/-0/6,=+,0=1-6176
@158,3+,3>=+,;<55<A/-./=,90D
&"/!/( !!%-%
-,-!--(/#4(
!#!!#/*!",/*//,
•/1.-<0=/3<8=?8=
•5<0,65<<?3<-=7<5+,-=+,35<0,65<<?3<-=7<5/03177/,6
<8=-<791554=+,<8=?8=0/.-15<;=+,+,1=,6<24.,-0,-0<7
3+1-.,0:,=A,,-*
− **91-6#**−***91=/65,
•8,5?7,0087,0
•-C,3=<7
•.-/=/<-3</50?17>?58.
•040=,91-6@15@,5,1>
•@1?<71=/@,,9/00/<-040=,9
•<9?7,00/<-?7,0087,
 


"       
'?4)-'7
8'/)50
++0>
$$$!)D31-
<<5
8:00,9:54
•$$)% D
•$$)%D
1:5,
•$$$*D
1/-17-,00
 ,;<7,/-0?,3=/<-3+,3>=+1==+,,-./-,</50=17=,71-6
:1==,7417,-<791550<0,==+,@,+/35,/-=+,;<55<A/-.
3<-6/=/<-D
•-./-,3<<51-==,9?,71=87,D)*−$!°#−%*&°
• /.+=01-6155133,00<7/,0D

•
71-09/00/<-D71-.,
$!/*%-4!!-/!4//!4
,/( !!/! !8998"
)#!")/,*!'
% ,9<@,155<;=+,/.-/=/<-3</501-60?17>?58.0
AC302077
AC305412
AC306958AB
MB991824
MB991910MB991668DATA LINK
CONNECTOR






'()*)+,







& /03<--,3==+,371->0+1;=?<0/=/<-0,-0<73<--,3=<7
;! //"(!/,-#/
*,#-*#/.
WARNING
 

 
 
 
 
 
 

  
 <@,7=+,0?17>?58.+<5,A/=+10+<?=<A,5,=3687/-.
371->/-.;=,7=+,,-./-,+10:,,-371->,63+,3>;<7
;<7,/.-91=,7/1516+,7/-.=<=+,0+<?=<A,5
! ,=3<9?7,00/<-.18.,=<<-,<;=+,0?17>?58.+<5,0
# 71->=+,,-./-,A/=+=+,=+7<==5,@15@,;8554<?,-1-6
9,1087,=+,3<9?7,00/<-?7,0087,
25,75-7
(504'
%52
',A),'
*8''7
+9
==
-G3),&>
6$$=

B 5
%$
8*)&
),)343
0)3)2
%52
',A),'
*8''7
+9
==
-G3),&>
6=

B 5
%#
8*)&
 ,1087,=+,3<9?7,00/<-?7,0087,;<7155=+,345/-6,701-6
3+,3>=+1==+,?7,0087,6/;;,7,-3,0<;=+,345/-6,7017,
:,5<A=+,5/9/=
)3)2>
!
B 5
%
8*)&
) ;=+,7,/01345/-6,7A/=+3<9?7,00/<-<713<9?7,00/<-
6/;;,7,-3,=+1=/0<8=0/6,=+,5/9/=?<8710915519<8-=<;
,-./-,</5=+7<8.+=+,0?17>?58.+<5,1-67,?,1==+,
<?,71=/<-0/-0=,?0#=<)
 ;=+,3<9?7,00/<-/-37,10,01;=,7</5/0166,6=+,3180,
<;=+,915;8-3=/<-/01A<7-<76191.,6?/0=<-7/-.1-6B
<7345/-6,7/--,7087;13,
% ;=+,3<9?7,00/<-6<,0-<=7/0,1;=,7</5/0166,6=+,
3180,/01:87-=<76,;,3=/@,@15@,0,1=<7?7,0087,/0
5,1>/-.;7<9=+,.10>,=
$ <--,3==+,371->0+1;=?<0/=/<-0,-0<73<--,3=<7
*-0=155=+,0?17>?58.01-6/.-/=/<-3</50
AK303010
CRANKSHAFT
POSITION SENSOR
CONNECTOR
AB
AKX00436
COMPRESSION
GAUGE
AB






'()*)+,






!
0,=+,031-=<<5$$$!)=<,710,=+,6/1.-<0=/3=7<8:5,
3<6,0
! //!-#)/-#/
*,!'!*")-

-



"       


 =17==+,,-./-,1-6155<A/==<A1798?8-=/5=+,
=,9?,71=87,<;=+,,-./-,3<<51-=7,13+,0)*
−$!°#−
%*&
°
% <--,3=1-,-./-,=13+<9,=,7
& /03<--,3==+,@,-=/51=/<-+<0,;7<9=+,?<0/=/@,371->310,
@,-=/51=/<-@15@,1-63<--,3=1@13889.18.,=<=+,
@,-=/51=/<-+<0,
 58.=+,@15@,
! =17==+,,-./-,1-63+,3>=+1=/65,0?,,6/0A/=+/-
0?,3/;/31=/<-
+,-3+,3>=+,@13889.18.,7,16/-.
70'
*8''7>
#=
±
==
-G3),
),)343
0)3)2>
#=
B 5
%
),
A&

<
"          
;1-1:-<7915-</0,3+1==,7/-.-</0,080?,3=,6=<:,3180,6
:4915;8-3=/<-<;=+,510+16C80=,7/0?7<683,6/99,6/1=,54
1;=,70=17=/-.=+,,-./-,1-66<,0-<=6/01??,17?,7;<79=+,
;<55<A/-.3+,3>
<),/-#,/*#*!/!
-.#"-#-,,-/*!-
! !!"-4"(*!/-
*4!),/"-#-,,-/*
!-! !!"-4
! !!/-4!/!-.#!#
*!),/
AC302077
AC305412
AC306958AB
MB991824
MB991910MB991668DATA LINK
CONNECTOR
AK301335AB
VACUUM
GAUGE
POSITIVE CRANKCASE
VENTILATION VALVE
VENTILATION HOSE
PLUG






'()*)+,






=
=!!/!-.#,/*#4!),/
//,-)#! ,#"*!
-/"-
 (4!),/,-""/ !>#
#-)//#-! !/,

-""/
 =17==+,,-./-,
% +,3>/;=+,1:-<7915-</0,?7<683,6/99,6/1=,541;=,7
0=17=/-.=+,,-./-,3+1-.,0A/=+=+,3+1-.,/-=+,,-./-,
0?,,6
;=+,1:-<7915-</0,/0-<=?7<683,6/99,6/1=,541;=,7
0=17=/-.=+,,-./-,<7/=6<,0-<=3+1-.,A/=+=+,,-./-,
0?,,6=+,510+16C80=,7/0-<==+,3180,;<7=+,-</0,

+,7,;<7,/-@,0=/.1=,<=+,73180,0
+,1:-<7915-</0,/0
?7<:1:543180,6:40<9,<=+,7?17=0=+1-=+,,-./-,?7<?,7
/;/=6<,0-<=3+1-.,A/=+=+,,-./-,0?,,6-=+/0310,=+,
510+16C80=,7/0/-.<<63<-6/=/<-
& /=+=+,,-./-,/65/-.3+1-.,=+,,-./-,5<160+/;=;7<9
=<71-.,;<7,219?5,=<91>,087,=+1==+,7,/0-<
3+1-.,/-=+,5,@,5<;1:-<7915-</0,
;=+,7,/013+1-.,/-=+,5,@,5<;1:-<7915-</0,080?,3=1
=1??/-.-</0,68,=<A<7-371->0+1;=:,17/-.<73<--,3=/-.
7<6:,17/-.-=+/0310,=+,510+16C80=,7/0/-.<<6
3<-6/=/<-
 ;=,73<9?5,=/<-<;A1798?78-=+,,-./-,1=/65,=<3+,3>
;<71:-<7915-</0,
;=+,-</0,/07,683,6<76/01??,17035,1-=+,510+16C80=,7
,;,7=<
-./-,
@,7+185'&) -./-,(
−
<3>,77901-6190+1;=
−-0?,3=/<-%)0/=/0
080?,3=,6=+1==+,-</0,/068,=<0,/I87,<;=+,510+
16C80=,7;=+,7,/0-<3+1-.,/-=+,5,@,5<;=+,1:-<7915
-</0,?7<3,,6=<0=,?!
! 8-=+,,-./-,=<:5,,6=+,510+16C80=,7040=,9,;,7=<
%*
# ;=+,1:-<7915-</0,6<,0-<=6/01??,171;=,71/7:5,,6/-.
<?,71=/<-35,1-=+,510+16C80=,7,;,7=<

-./-,
@,7+185'&) -./-,(
−<3>,77901-6
190+1;=
−-0?,3=/<-%)
0''7),A
05*.
57J4*2'-
*:*2'3
?'!(!/-*/,,
-/!/!-.#4#!!!
"#!,) !!
<*"'*,!#4/,##*,!
/"-',)*/#""/-!/!
-.#4#!!!"#!,)
!)(4),/)/,-
))/-!/!-.#,






'()*)+,







 +,3>,-./-,</51-6166<73+1-.,</5/;7,J8/7,6
*!//(// 4#'-*,!/
4#!/"
*!//(/!!!"*4/
,)-)!'!*4#/),@-
!/+#*
*/--4/"-*,
/4!+#*-/
*,@- !/!!!"#!,)
-!/!-.#*,!)(#4!
!!"#!,),"-@(/ !/!
(/("-4#/),/ !!
(/(/!!,"!,!
)(- !!(/(/!),@(
!/!-.##,,/*# !
-!/!-.#,(-
% 65,=+,,-./-,;<7<-,=<=+7,,9/-8=,0=<A179/=8?
& ,?,1==+,<?,71=/<-?1==,7-0+<A-/-5,;=;/.87,1=-<5<16
=<3+,3>;<71:-<7915-</0,081554=+,1:-<7915-</0,/0
,5/9/-1=,61;=,77,?,=/=/<-<;=+,<?,71=/<-*=<&*=/9,0;
+<A,@,7-<3+1-.,/0<:0,7@,6/-=+,5,@,5<;1:-<7915
-</0,1;=,77,?,1=/-.=+,<?,71=/<-9<7,=+1-&*=/9,0
080?,3==+1==+,1:-<7915-</0,/068,=<0<9,<=+,7
;13=<70
 ;=,7,5/9/-1=/<-<;1:-<7915-</0,7,?,1==+,<?,71=/<-
0+<A-/-5,;=;/.87,;/@,9<7,=/9,0
! 8-=+,,-./-,1=/65,;<7<-,=<=+7,,9/-8=,0=<91>,087,
=+1==+,1:-<7915-</0,+10:,,-,5/9/-1=,6
AKX00328
GOOD
MINIMUMMAXIMUM
AB
AKX00329
HIGH-
PRESSURE
CHAMBER
AB
AKX00330
OPEN THROTTLE
VALVE GRADUALLYCLOSE
THROTTLE VALVE
APPROXI-
MATELY
3,000 r/min
IDLING
OPERATION
ONCE 15 s 15 s AIR BLEEDING OPERATION PATTERN
AB





'()*)+,














CAUTION
•;.',
2.'
',A),'
5**'3@0:
-'805/'3',2
)*
8'-9+-3'76
4*'
*/5,
2++0
!!!$
2+
),)2)50)D'
2.'

0'5-,),A
(504'
%'9'-
2+

==6
,)2)50)D52)+,
-+/'74-'
9+-
'5-,),A
504'
),

,A),'

==
&
•K>
),7)/52'*
85-2*
1.)/.
*.+407
@'
2'38+-5-)0:
2)A.2','76
5,7
2.',
9400:
2)A.2','7
1)2.
2.'
',A),'

1')A.2
5880)'7
+,
2.'
('.)/0'
@+7:
-'-'3+(50
8'-52)+,
•/6,-6,7<@,7,9<@15,;,7=<
!-6,7
<@,7!%
•8,5 /-,7,0087,,683=/<-E,;,7=<
&
-
@,+/35,,7@/3,
−8,589?,514/03<--,3=/<-<A
=<,683,7,0087/I,68,5 /-,0& &*F
•-./-,<<51-=71/-/-.,;,7=<
 
-@,+/35,
,7@/3,−-./-,<<51-=,?513,9,-= 
•-./-,
/571/-/-.,;,7=<
%
-@,+/35,,7@/3,−-./-,
/5,?513,9,-=%&
•<<6,9<@15,;,7=<
 %<<6 %
•<A,7=71/-<-=7<5<685,,9<@15,;,7=<

&<A,7=71/-<-=7<5<685,
& 
•/75,1-,7,9<@15,;,7=<
!/75,1-,7! 
•7<-=2+180=/?,,9<@15,;,7=<
!
2+180=/?,1-61/-8;;5,7!&%
•=78=
<A,717,9<@15,;,7=<
 %=78=

<A,717 %
•1==,741-61==,74
714,9<@15
•16/1=<77/55,,9<@15,;,7=<
!16/1=<7
7/55,
!#
+*2),*250052)+,
8'-52)+,
•/.+=1->2+180=1-/;<56-0=1551=/<-,;,7=<

!2+180=1-/;<56!% 
•16/1=<77/55,-0=1551=/<-,;,7=<
!16/1=<7
7/55,
!#
•1==,741-61==,74
714-0=1551=/<-
•=78=
<A,717-0=1551=/<-,;,7=<
 %=78=

<A,717 %
•/75,1-,7-0=1551=/<-,;,7=<
!/75,1-,7! 
•7<-=2+180=/?,-0=1551=/<-,;,7=<
!
2+180=/?,1-61/-8;;5,7!&%
•<A,7=71/-<-=7<5<685,-0=1551=/<-,;,7=<

&<A,7=71/-<-=7<5<685,&
 
•<<6-0=1551=/<-,;,7=<
 %<<6 %
•7/@,,5=
,-0/<-+,3>,;,7=<
•-./-,
/5,;/55/-.,;,7=<
%
-@,+/35,,7@/3,−-./-,
/5,?513,9,-=%&
•-./-,<<51-=,;/55/-.,;,7=<
 
-@,+/35,
,7@/3,−-./-,<<51-=,?513,9,-= 
•8,5 ,1>+,3>
•/6,-6,7<@,7-0=1551=/<-,;,7=<
!
-6,7<@,7
!%





'()*)+,







AC306782
3.0 ± 0.5 N·m
27 ± 4 in-lb
9.0 ± 2.0 N·m
80 ± 17 in-lb
9.0 ± 2.0 N·m
80 ± 17 in-lb
1
2 3
4
5
6
AB
(ENGINE OIL)

 



%







&









''((((''! 





#





•



%#

 K
%#&
''((•"




!
"


!% 

 
%+,2),4'7&





'()*)+,







'?4)-'7
8'/)50
++0*>
•$$ ! D-./-,1-.,7151-3,7
•$$)$!D-./-,1-.,7
•$$$%)D-./-,1-.,7
•$$%*%D-./-,1-.,751=,
•$$%*&D-./-,1-.,751=,
AC306783
12 ± 2 N·m
102 ± 22 in-lb12 ± 2 N·m
102 ± 22 in-lb
42 ± 7 N·m
31 ± 5 ft-lb
46 ± 8 N·m
34 ± 6 ft-lb
58 ± 7 N·m*
43 ± 5 ft-lb*83 ± 12 N·m*
61 ± 9 ft-lb*
83 ± 12 N·m*
61 ± 9 ft-lb* 41 ± 6 N·m
31 ± 4 ft-lb
9.0 ± 2.0 N·m
80 ± 17 in-lb
15 18 1116
13
8 12
7 14 17
9
10 19
N
AE



)


 


$B

 K



''((*B

 K
 






''((%


 
&



 

''((•



 

 %
'' ((•
"  K


%&
" 
 K'!B
(
%&&$#
 


K
!
 




#


 




''(((('')






''((((''$ K





'()*)+,






$








 


 ,9<@,=+,;8,5+/.+?7,0087,+<0,0=<??,7
% ,9<@,=+,;8,5+/.+?7,0087,+<0,/-=+,6/7,3=/<-0+<A-
/-=+,;/.87,A+/5,=+,7,=1/-,7/0?855,68?
*!/-4//*,(!
*#/!!"#!


H


%&

<-<=7,9<@,=+,3,-=,7,2+180=?/?,1-6?855<8==+,
,2+180=91-/;<56:,=A,,-=+,37<009,9:,71-6345/-6,7
:5<3>


G
 


,9<@,=+,3<9?7,00<7;7<9=+,3<9?7,00<7:713>,=A/=+=+,
+<0,0=/551==13+,6
?/!,(-<A%," ! //)
!- !,(-//!,)/4
-# !- 


;






,9<@,=+,?<A,70=,,7/-.</5?89?;7<9=+,,-./-,A/=+=+,
+<0,1==13+,6
?/!,(-" /"#,""/
! //)!- !,(-//
!,)/4-# !- 

AC304581AB
STOPPER
AC304582AB
RETAINER