MITSUBISHI GALANT 2004 Workshop Manual





 !"#$#%&



@
CAUTION
•A2!&5!3%"#&)/2!,-!+0-303%7-+!,5%3/2!,-!+
/*&49:!.*5!,-+&%//%$0#++/2!,-!+5!3*#&#&)#&/2!,-!+
0-303%7-+!
•A2!&;#/275*;#&)/2!,-!+0-303%7-+!,5%3/2!,-!+
/*&49:!.*5!,-+&%//%7*3*)!/2!3%7-+!-&#/*&7/2!
,+%*/
!
0(+)'"#$%#&0#6(+)+)7+)'"#$%#&5%656-/%&#2"+&#
0#6-3+)7'"#$%#&5%656-/%&#$0-6'"#,#03+.#"-&#


+,.-))#.''"#,%.'+-)"-,#()/0#6-3#'"#$%#&5%65
6-/%&#$0-6'"#$%#&'()*

?
#5&(.#'"#5(.*+)72+'"()#2-)#

CAUTION
A2!&#&$/*++#&)/2!,-!+0-303%7-+!#&/%/2!,-!+/*&49:!
.*5!,-+&%//%7*3*)!/2!3%7-+!-&#/*&7/2!,+%*/

-))#.''"#,%.'+-)"-,#'-'"#$%#&5%656-/%&#8()/
+),'(&&'"#$%#&5%656-/%&#'-'"#$%#&'()*2"+&,'#),%0+)7
'"(''"#,%.'+-)"-,#+,)-'*+)*#/


),'(&&'"#5&('#'-'"#$%#&'()*

@
-))#.''"#$%#&5%656-/%&#.-))#.'-08$%#&'()*
/+$$#0#)'+(&50#,,%0#,#),-0.-))#.'-0()/$%#&"+7"
50#,,%0#"-,#.-))#.'+-)

AC405004
FUEL PUMP
MODULE
FLOAT
AB
AC405004
FUEL PUMP
MODULE
FLOAT
AB
AC405005AB
SUCTION HOSE
FUEL PUMP
MODULE
AC500433AE
FUEL PUMP MODULE
CONNECTOR
FUEL HIGH-PRESSURE
HOSE
FUEL TANK
DIFFERENTIAL
PRESSURE
SENSOR
CONNECTOR





 !"#$#%&



8

),'(&&'"#"-&#.-3#0

#)2/!&#&)/%56-!(±B⋅3?±?#&+:

),'(&&'"#0#(0,#('.%,"+-)(,,#61&9
=#$#0'-
!8#(0#(',,#61&9

! !
>






&(.#(/0(+)5()8()//+,.-))#.''"#$%#&&#3#&+)7"-,#('
5+5#,+/#

)00"

/0#
0"

1
 
 



1
11
#+!

0
1
$

5#)'"#$%#&.(58()/$+&&'"#$%#&'()*%5


$$%#&/-#,)-'&#(*$0-6'"#$%#&'()*$+&&#0&#3#&+)7"-,#
2+'"'"#$%#&'()*$%&&8'"#&#3#&+)73(&3#+,)-06(&
$)-',-8
'"#&#3#&+)73(&3#6(91#/#$#.'+3#
-2#0'"#$%#&'()*$0-6
'"#3#"+.&#()/0#5&(.#'"#3(&3#


#.-))#.''"#$%#&&#3#&+)7"-,#(''"#5+5#,+/#

AC501082
HOLE COVER
AB
1.5 ± 0.5 N·m
14 ± 4 in-lb
AC306094AB



 !"#$#%&







'

5!5!3%"*+0!5*/#%&
•0(+)+)7%#&
•%#&%65 -))#.'-0+,.-))#.'+-)=-2'-#/%.#
%#&0#,,%0#>=#$#0'-
)3#"+.&##0
3+.#

>

• #)'#0:"(%,'+5##6-3(&=#$#0'-!
!
>


5!#&$/*++*/#%&0!5*/#%&
• #)'#0:"(%,'+5#),'(&&('+-)=#$#0'-!

!
>

•#$+&&+)7%#&
• "#.*+)7$-0%#&#(*,
AC500476
1
3
2
4
4 5
5 67
8
910
11
11 12
26 ± 5 N·m
19 ± 4 ft-lb
AB


'

CCDD

   
CCDD


   
CC DD
=>
   

  
 
!
  
 
CCDDCCDD

 
?
 
 


 


 
@

 
CCDDDDCC

CCDDDDCC



'




 !"#$#%&



B
AC500475
2021
23 14
15
1613 17
18 19
24
26
27
28
29
30
31 32
N
N
N
N
AB
33
22
25
N
34


'

CCDD



CC
DDDDCC!


    
?




CCDDDD CC
=>
@
    


CE  

D
CCDD

C  
D



    
!



CE  

D
CCDD?

C  
D




@


 =>

 =>

 
 




'




 !"#$#%&





'




DDCC

'
' 

E




 







#6-3#'"#0#(0,#('.%,"+-)(,,#61&9
=#$#0'-
!8#(0#(',,#61&9

! !
>

#6-3#'"#"-&#.-3#0

AC306993
36
3735 383934 40
4041
AB
N





'


!
 

  
?


 


 


@

    




 





'
%&/#&-!7
AC501082
HOLE COVER
AB
1.5 ± 0.5 N·m
14 ± 4 in-lb



 !"#$#%&





+,.-))#.''"#$%#&5%656-/%&#.-))#.'-0()/$%#&'()*
/+$$#0#)'+(&50#,,%0#,#),-0.-))#.'-0.-))#.'+-)


DD CC



 




#6-3#'"#70-66#'


+,.-))#.''"#$%#&&#3#&,#),-0=,%1>.-))#.'-0


DDCC


 



CAUTION
$/2!5!;#++:!$%3!05!$$-5!5!3*#&#&)#&/2!,-!+0#0!
+#&!9.%"!5#/;#/2*$2%0/%;!+/%05!"!&/,-!+,5%3$05*1

#&)%-/

DDCC

' E
 

'

%55-0''"#$%#&'()*2+'"('0(),(:&#;(.*


#6-3#'"#$%#&'()*1()/()/$%#&'()*(,,#61&9(,
$-&&-2,

=> #6-3#'"#$0-)',#.%0+)7)%'-$'"#$%#&'()*1()/

=> +&''"#$%#&'()*(,,#61&9$-02(0/()/&-2#0+'70(/%(&&9
'-0#6-3#+'

=
> #6-3#'"#$%#&'()*1()/


AC500433AB
FUEL PUMP MODULE
CONNECTOR
FUEL TANK DIFFERENTIAL
PRESSURE SENSOR
CONNECTOR
AC501083
GROMMET
AC501087
FUEL LEVEL SENSOR
(SUB) CONNECTOR
AB



 !"#$#%&




DD
CC

'
' 

'
CAUTION
•A2!&5!3%"#&)/2!,-!+0-303%7-+!,5%3/2!,-!+
/*&49:!.*5!,-+&%//%$0#++/2!,-!+5!3*#&#&)#&/2!,-!+
0-303%7-+!
•A2!&;#/275*;#&)/2!,-!+0-303%7-+!,5%3/2!,-!+
/*&49:!.*5!,-+&%//%7*3*)!/2!3%7-+!-&#/*&7/2!
,+%*/

0(+)'"#$%#&0#6(+)+)7+)'"#$%#&5%656-/%&#2"+&#
0#6-3+)7'"#$%#&5%656-/%&#$0-6'"#,#03+.#"-&#


+,.-))#.''"#,%.'+-)"-,#()/0#6-3#'"#$%#&5%65
6-/%&#$0-6'"#$%#&'()*


DDCC



 
'
CAUTION
A2!&;#/275*;#&)/2!,-!++!"!+$!&$%5$-:,5%3/2!,-!+
/*&49:!.*5!,-+&%//%7*3*)!/2!$!&$%5-&#/*&7/2!
,+%*/




CCDD


 D



'
 CE



D


'


CE


 


CAUTION
,/!5#&$/*++#&)9$+#)2/+10-++/2!,-!+2#)205!$$-5!2%$!
*&7!&$-5!/2*//2!5!#$&%7#$!&)*)!7,-!+2#)205!$$-5!
2%$!+$%.%&,#53/2*//2!5!#$*005%F#3*/!+133B
#&.20+*1*//2#$/#3!

AC405004
FUEL PUMP
MODULE
FLOAT
AB
AC406235AB
SUCTION HOSE
FUEL PUMP
MODULE
AC501081AB
FLOAT
FUEL LEVEL
SENSOR (SUB)



 !"#$#%&



?
CC DD



 
CAUTION
A2!&#&$!5/#&)/2!,-!++!"!+$!&$%5$-:#&/%/2!,-!+
/*&49:!.*5!,-+&%//%7*3*)!/2!$!&$%5-&#/*&7/2!
,+%*/

CCDD

'
' 

CAUTION
•A2!&#&$/*++#&)/2!,-!+0-303%7-+!#&/%/2!,-!+/*&49
:!.*5!,-+&%//%7*3*)!/2!3%7-+!-&#/*&7/2!,+%*/
•2!.4/2!,-!++!"!5$!&$%53%"#&)0*5/%,/2!,-!+
0-303%7-+!;%54$$3%%/2+1*&7/2!&#&$/*++/2!,-!+
0-303%7-+!#&/%/2!,-!+/*&4

-))#.''"#,%.'+-)"-,#'-'"#$%#&5%656-/%&#


),'(&&'"#$%#&5%656-/%&#+)'-'"#$%#&'()*


CCDD
 E

' 
 

(+,#'"#$%#&'()*(,,#61&9.(0#$%&&92+'"('0(),(:&#;(.*


),%0#'"(''"#$%#&'()*(,,#61&9/-#,)-'+)'#0$#0#2+'"
,%00-%)/+)75(0',
"#)+),'(&&'"#$%#&'()*1()/()/
'+7"'#)'"#6-%)'+)7)%','-'"#,5#.+$+#/'-0F%#

#)2/!&#&)/%56-!(±⋅3±?,/+:

7(+)8#),%0#'"(''"#$%#&'()*(,,#61&9/-#,)-'+)'#0$#0#
2+'",%00-%)/+)7.-65-)#)',
$'"#$%#&'()*(,,#61&9
+)'#0$#0#,,%00-%)/+)7.-65-)#)',80#6-3#'"#$%#&'()*
(,,#61&9()/'"#'()*1()/()/0#+),'(&&'"#6



AC501081AB
FLOAT
FUEL LEVEL
SENSOR (SUB)
AC405004
FUEL PUMP
MODULE
FLOAT
AB
AC406235AB
SUCTION HOSE
FUEL PUMP
MODULE



 !"#$#%&





 


"#.*'"(''"#$&(55#0-$'"#$%#&,"%'-$$3(&3#-5#),()/
.&-,#,(,,"-2)+)'"#+&&%,'0('+-)







 



!6-#570!.#*+%%+(
•!<#,'(0)#,,#'

+,.-))#.''"#$%#&'()*/+$$#0#)'+(&50#,,%0#,#),-0
.-))#.'-0()/.-))#.',5#.+(&'--&!1#'2##)'"#
'#06+)(&,-$'"#/+,.-))#.'#/.-))#.'-0


%0)'"#+7)+'+-),2+'."'-GH5-,+'+-)()/6#(,%0#'"#
3-&'(7#1#'2##)'#06+)(&()/70-%)/

/*&7*57"*+-!(B−B











AC005004
ABCLOSED OPENFLAPPER
80˚
AC002081
AB
MB991658
FUEL TANK DIFFERENTIAL
PRESSURE SENSOR

'

%#&'()*1()/)%'±!⋅6=± $'&1>
-&#.-3#0,.0#2
!±@
!⋅6= ± +)&1>

'
%#&'()*/+$$#0#)'+(&50#,,%0#,#),-0-%'5%'3-&'(7#
@−
@

















 

 




 



































 


























 



 !"
#$%&"
'"$("'!#
")&*+,

-
$+*.!**!#
+ "
/!'01
+!,&$"

22

#..&!0+'!#*
3*'".
!."
&'
$$#$

 !"
",+'"4
+'+



















2

#..&!0+'!#*
3*'".
!."
&'
$$#$

5
",+'"4
+'+





















-
2

#..&!0+'!#*
3*'".
 

0#'$#,,+6,"
63
 !"
+,)&0'!#






722
3+.!0
$+ "
"$$#$









8




















8

 














 
 
9
:1"
'1"
 !'!#

/!'01
!*
&$"4
'#
'1"
;;
#*!'!#
 !"

'#<<"4=
'1"
; 
;
4!0+'#$
! 1'
4#*"
#'

,,&.!+'"

 
 
9
:1"
'1"

 !'!#
/!'01
!*
&$"4
'#
'1"
;;
#*!'!#
 !"

'#<<"4=
'1"
 
:#$>
4!0+'#$
! 1'
4#*"
#'

,,&.!+'"

 
 
9
1"
; 

;
4!0+'#$
! 1'
".+!*
,,&.!+'"4
)'"$
'1"
 !"
!*
'+$'"4

 
 
79
1"

 
:#$>
4!0+'#$
! 1'
".+!*
,,&.!+'"4
)'"$
'1"

 !"
!*
'+$'"4























 
 
89
:1"
'1"
 
/!'01

!*
&*1
=
 
4#*"
#'
+0",,"4







 
 
9
 
4#"*
#'
<"$+'"
?



 








72
 


 


7
 @


5  

A
7




 
 

 @








7?
 

 @













7?
 
: 
 @
















7
:



 @






7
 !
A











82

 !
A











82
"#  !
A











82