MITSUBISHI GALANT 2004 Workshop Manual






 !"




2
: *-('!!( ,$'%*2!"5'*,$ .%!! *5%* )%!8 . $()*5%* %!
 2!'& + *(

9
;  3(  *5%* '. 1(%+ -0'*,& &4()# -"$ ('(*)
*5%* )%!! '4-'(( )%!.%!( $





.
0(&%
+#'4
!!4,
7;;:<
?*5%* %!$ --"$ 1%(&6$ *&
  &4 *5%* )%!>"'*(%(/
CAUTION
"#
'4'")

'++4%
)!
)*
)*&'%
!3
)*
"/"
!4

+& (&
>)#*9
)'?
#'&
"!)
)!
%'$'/
)*
"/"
!4

+& (&
>)#*
>*"
&$!"/
)
 - -2 &%'!())!7;;:<
()$ +)3 (  *5%* )%!
2$ --"$ -1%(&
)&"$"$"
*+,,-(

 *-('!!(  *5%* )%!2$ --"$ 5'"5 
.(/-"
 "*(  *5%* ()1'$+%(
 .( $(  *5%* '-# *1'$+ ,"20& &4('( *5%* )%!
2$ --"$ %-1%(%*( -('*,'$,3'!" 
)'"%'&%
'4(,
)
%4,
1
? '
6
+ 
!&
$!&
)
92@@
&:$",
16
−
=
? '
6
−
@@
+ 
  +)3 (  *5%* )%!2$ --"$ 5'"5 
-
 




A
7
0
7<: * $'!- $3%& ())!22$)=%+'( !/@("$*A
±⋅+8
±.(!#9B
7<<<;;

<)$ >"%3'! *(22$)=%+'( !/@("$*A
±⋅+8
±
:%*!#9B
70
7
:;: * $'!- $3%& ())!22$)=%+'( !/)* ("$*A
±⋅+8
±
:%*!#9B
AK000197
AI
CYLINDER BLOCK
ENGINE OIL
PRESSURE
SWITCH <2.4L ENGINE>
AK203685
ENGINE OIL
PRESSURE
SWITCH
OIL FILTER
AC
<3.8L ENGINE>
AKX00294
MD998012
AE

 




 !"





 22!/( -2 &%.% ,- '!'*(™7'$(*"+# $:)$
>"%3'! *(()( ($ ',-).(  *5%* )%!2$ --"$ -1%(&
CAUTION
!
"!)
)'&)
)*
"/"
>)*"
!"
*!(&
'3)&
)*
"/"

"/"
!4
+& (&
>)#*
*'
5"
" )'44%
: - -2 &%'!())!7;;:<
()(%5( *(  *5%* )%!
2$ --"$ -1%(&()( -2 &%.% ,()$>" 
/*)""/
)!&0(,
;6

<
1
±

⋅$
6
±

3)45
;=

<
@
±

⋅$
=B
±
B
"45
 







 





 



 
AKX00295AB
AKX00294
MD998012
AE
- 



*5%* )%!.%!( $707
:;0
7<<<
±⋅+8
±
:%*!#9
7
07<:
±⋅+8
±.(!#9
*5%* )%!2'*,$'%*2!"5;±⋅+8;±.(!#9
*5%* )%!2$ --"$ -1%(&*5%*
;±⋅+8
±.(!#9
:*5%*
<±⋅+8:±
%*!#9
-

*5%* )%!2$ --"$ 4'82-%9'(%,! ;89)$+)$
'(0<<$@+%*;−:8−
<<9
- 



*5%* )%!2$ --"$ -1%(&™7'$():)$ >"%3'! *(

 




 !"




B








CAUTION
&
( 
"!"%)&/")
!&
)&'/*)
$"&'4
!4
- )*!/ *5%* )%!-,%-2!'/%*5(  & $(%.%&'(%)*-/+#)!
8C('$#"$-(C-/+#)!9)*( &)*('%* $
.( - )%!-'$ *)('3'%!'#! 0'*&!'--%.%&'(%)*0@ 
)$%5 $&'*# "- ,
-


A
C
%$
0)
%!.%!( $*5%* )%!-,%-2!'/%*5 & $(%.%&'(%)*
-/+#)!8C('$#"$-(C-/+#)!9)$&)*.)$+%*5
()( &!'--%.%&'(%)*0@ )$%5 $<8<9
)('!>"'*(%(/*5%* 89
:*5%* 8;9
ACX00394AJ
ILSAC CERTIFICATION SYMBOL
("STARBURST" SYMBOL)
APISERVICESL/CFSAE
5W-20
AC401876
API SERVICE SYMBOL
AB







 












 






























































































 






























 




















  










 



  







 



  


























 



























  

!
   












!






 !"#$#%&









•"#$%#&'()*+,&-.('#/%)/#0'"#$&--01#&-2'"#
0#(0,#(',

•$%#&.%'-$$3(&3#+,%'+&+4#/'-50#3#)'$%#&$0-6
&#(*+)7-%'+)'"##3#)'-$(.-&&+,+-)

•$%#&5%656-/%+).&%/+)7$%#&5%658$%#&$+&
'#080#,#03-+0()/$%#&#&,#),-08+,%,#/'-
&+7"'#)2#+7"'()/+650-3#,#03+.#(1+&+'9

 '




 
"#$%#&,9,'#6+,%,#/'-,%55&9()(550-50+('#$%#&
6+:'%0#'-'"##)7+)#
"#,9,'#6.-),+,',-$'"#
$%#&'()*8$%#&$+&'#08$%#&5%65()/$%#&5+5#,
)
#3(5-0('+3##6+,,+-),9,'#6+,50-3+/#/'-50#3#)'
#3(5-0('#/$%#&$0-6#,.(5+)7+)'-'"#('6-,5"#0#
)7+)#6(&$%).'+-),.(%,#/19+),%$$+.+#)'$%#&,%5
5&9()/#3(5-0('+3##6+,,+-),9,'#6-5#0('+-)6(&
$%).'+-),.()1#.(%,#/19$(%&',+)'"#3(5-0&+)#8
$%#&5+5#8"-,#8-0$%#&'()*50#,,%0#.-)'0-&3(&3#8
#'.

 




,#'"#,#,'#5,'-5&()9-%0/+(7)-,'+.,'0('#79
$
9-%$-&&-2'"#6.(0#$%&&989-%2+&&1#,%0#'-$+)/
6-,'-$'"#$%#&,%55&9$(%&',


('"#0+)$-06('+-)$0-6'"#.%,'-6#0


#0+$9'"(''"#.-)/+'+-)/#,.0+1#/19'"#
.%,'-6#0#:+,',


+)/'"#6(&$%).'+-)19$-&&-2+)7'"#965'-6
0-.#/%0#


#0+$96(&$%).'+-)+,#&+6+)('#/

AC500474
FUEL INJECTORFUEL RAIL
FUEL PIPE FUEL PUMP MODULE FUEL LEVEL SENSOR (SUB)
FUEL TANK LEVELING VALVEEVAPORATIVE
EMISSION
CANISTER
FUEL TANK DIFFERENTIAL
PRESSURE SENSOR
AB
FUEL TANK





 !"#$#%&




'
'

 
 



 
(
&)#&!'*+,-&./#%&$-!/%&$-,,#.#!&/-!+-00+1
 
2!3%$/+#4!+1.*-$!$,%5
/2#$.*$!(
•);#.'-0$(+&#/

•5#)-0,"-0'#/+);#.'-0.+0.%+'8-0&--,#.-))#.'-0

•#)'8'2+,'#/-0.&-77#/$%#&5+5#-0"-,#

•(&$%).'+-)-$'"#$%#&5%656-/%&#


!6-#5!70!.#*+%%+$(
•!<.()--&=


%1,,#61&9>
• <



•?< (1&#
•@<(+)(0)#,,

 $#&)$.*&/%%+' 895!*7/2!7#*)&%$/#.
/5%-:+!.%7!
CAUTION
%05!"!&/7*3*)!/%$.*&/%%+' 89*+;*1$/-5&/2!
#)&#/#%&$;#/.2/%/2!<<0%$#/#%&:!,%5!.%&

&!./#&)%57#$.%&&!./#&)$.*&/%%+' 8
=> ),%0#'"(''"#+7)+'+-),2+'."+,(''"#A A=>
5-,+'+-)

=> '(0'%5'"#5#0,-)(&.-65%'#0

=
> -))#.',5#.+(&'--&?'-,5#.+(&'--& 
()/'"#5#0,-)(&.-65%'#0

= > -))#.',5#.+(&'--&@'-,5#.+(&'--&

=!> -))#.',5#.+(&'--&@'-'"#/('(&+)*.-))#.'-0

=> %0)'"#5-2#0,2+'."-$,5#.+(&'--& '-'"#AA
5-,+'+-)








  !
"#



$
=?> '(0''"#


,9,'#6-)'"#5#0,-)(&.-65%'#0

=> %0)'"#+7)+'+-),2+'."'-'"#AA5-,+'+-)

=> #&#.'A)'#0(.'+3#+(7)-,+,A$0-6'"#,'(0'%5,.0##)

=@>#&#.'A9,'#6,#&#.'
A
=> "--,#AA$0-6'"#ABA'(1

=>#&#.'A
A
=
>#&#.'A+(7)-,'+.0-%1&# -/#
A
= >$( +,,#'8+'+,,"-2)

=( $/2!$!/>

(#$#0'-
+(7)-,'+.0-%1&# -/#
"(0'C
)7+)#D


 !8#$#0'-

+(7)-,'+.0-%1&# -/# "(0'C

)7+)#D


 

(%0)'"#+7)+'+-),2+'."'-'"#A A=>5-,+'+-)8
()/'"#)0#6-3#,.()'--&!+)'"#0#3#0,#
-0/#0-$+),'(&&('+-)
-'-'#5

AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827





 !"#$#%&



?

2!.4/2!,-!+05!$$-5!
#&#(,#0#,+/%(&50#,,%0#$0-6'"#$%#&&+)#'-50#3#)'$%#&
,50(9
#$#0'-
%#&0#,,%0##,'C

)7+)#D



8#$#0'-
%#&0#,,%0#
#,'C
)7+)#D

 ?

=( $/2!,-!+05!$$-5!#&)%%7.%&7#/#%&>

(-'-'#5!

(#5(+0-00#5&(.#
"#)7-'-'#5


2!.4,%5:!&7#&)9/;#$/#&)%5.+%))#&)%,/2!,-!+
0#0!%52%$!
=( 5!/2!,-!+0#0!*&72%$!#&)%%7.%&7#/#%&>

(-'-'#5

(#5(+0-00#5&(.#
"#)7-'-'#5


?2!.4/2!,-!+0-303%7-+!%0!5*/#%&
#$#0'-
%#&%655#0('+-) "#.*C

)7+)#D


8#$#0'-
%#&%655#0
('+-) "#.*C
)7+)#D




=( $/2!,-!+0-303%7-+!%0!5*/#%&#&)%%7.%&7#/#%&>

("#)7-'-'#5!

(#5&(.#=#$#0'-

>
"#)7-'-'#5


2!.4/2!#&$#7!%,/2!,-!+/*&4,%5.%&/*3#&*/#%&
*&75-$/
=> 0(+)$%#&

=> #6-3#'"#$%#&'()*=#$#0'-

>

=( $/2!,-!+/*&4#&)%%7.%&7#/#%&>

(-'-'#5

(#5&(.#'"#$%#&$+&'#08()/.&#()'"#$%#&'()*()/$%#&
&+)#
"#)7-'-'#5



!/!$//2!$1$/!3
=( $/2!!&)#&!3*+,-&./#%&!+#3#&*/!7>

("#50-.#/%0#+,.-65&#'#

(#'%0)'-'#5

AC500715AB
FUEL PIPE
FUEL
HOSE



 !"#$#%&






 '

'





!
<
<?
<@
<
<
<!
<



,%1(,,#61&9
<#"+.&#
.-66%)+.('+-)
+)'#0$(.#=


>
<


.(1&#
<


6(+)
"(0)#,,=#"+.&#,
2+'" 
.-66%)+.('+-)
,9,'#6>
<


6(+)
"(0)#,,=#"+.&#,
2+'"-%' 
.-66%)+.('+-)
,9,'#6>
<


6(+)
"(0)#,, =$-0(+6�
"09,�6-/#&,-)&9>
<



6#(,%0#6#)'(/(5'#0
<


'0+77#0
"(0)#,,
 
%
&$'$$(
)))
*



+


" 
,$-$)$./
+$
"#.*+)7/+(7)-,'+.'0-%1&#
.-/#,
CAUTION
%5"!2#.+!$;#/2
.%33-&#.*/#%&9-$!' 
3*#&2*5&!$$/%$!&7
$#3-+*/!7"!2#.+!$0!!7,
1%-.%&&!./' 3*#&
2*5&!$$ #&$/!*79/2!
.%33-&#.*/#%&7%!$&%/
,-&./#%&.%55!./+1
!
#,'"(0)#,,,#'
--&)-'(3(+&(1&#%#&'()*/+$$#0#)'+(&50#,,%0#
,#),-0."#.*
MB991910
MB991826
MB991958
MB991911
MB991914
MB991824
MB991827
MB991825
DO NOT USE
A
B
C
D
E
F
G
DO NOT USE
MB991658





 !"#$#%&














#$#0'-!  -61+)('+-)#'#08)3#"+.&##03+.#8
%#&#3#&#),-0 "#.*

! 







'

#$#0'-





'



C
)7+)#D<#$#0'-
)3#"+.&##03+.#8
%#&%655#0('+-) "#.*




C
)7+)#D<#$#0'-
)3#"+.&##03+.#8
%#&%655#0('+-) "#.*







'
' 


'


#6-3#'"#0#(0,#('.%,"+-)(,,#61&9
=#$#0'-
!8#(0#(',,#61&9

! !
>

#6-3#'"#"-&#.-3#0


+,.-))#.''"#$%#&5%656-/%&#.-))#.'-08$%#&'()*
/+$$#0#)'+(&50#,,%0#,#),-0.-))#.'-0()/$%#&"+7"
50#,,%0#"-,#


#6-3#'"#6-%)'+)7)%',()/5&('#8()/0#6-3#'"#$%#&
5%656-/%&#$0-6'"#$%#&'()*

AC501082
HOLE COVER
AB
1.5 ± 0.5 N·m
14 ± 4 in-lb
AC500433AE
FUEL PUMP MODULE
CONNECTOR
FUEL HIGH-PRESSURE
HOSE
FUEL TANK
DIFFERENTIAL
PRESSURE
SENSOR
CONNECTOR