MITSUBISHI GALANT 2004 Workshop Manual






 !"!#$






8
,




 
C

B
AK301813
B: BLACK
*1:RED PAINT MARK THROTTLE BODY INTAKE MANIFOLD
FROM
AIR CLEANER TO
COMBUSTION
CHAMBER
EVAPORATIVE EMISSION
PURGE SOLENOID
(ON: OPEN)
EVAPORATIVE EMISSION
VENTILATION SOLENOID
(ON: CLOSED) EVAPORATIVE EMISSION
CANISTER
AB
FUEL
TANK
B
B
B
B
B
B
B
CHAMBER CHAMBER*1






 !"!#$






86
C8


I 

,
B
AK301814
B: BLACK
*1:WHITE PAINT MARK THROTTLE BODY INTAKE MANIFOLD
FROM
AIR CLEANER TO
COMBUSTION
CHAMBER
EVAPORATIVE EMISSION
PURGE SOLENOID
(ON: OPEN)
EVAPORATIVE EMISSION
VENTILATION SOLENOID
(ON: CLOSED) EVAPORATIVE EMISSION
CANISTER
AB
FUEL
TANK
B
B
B
B
B
B
CHAMBER
*1






 !"!#$






8@
C8



,
B
,
&


 9!'.''!.&'8!$#.))0,!,;!*,) /=!
,!.)! *&',!!/'!'&++ !,
- ''!.!,!,.!. *;),&'8!"

/&#8#0#,#8)&/!
,
&
&2
 ,&'8!"
/&#8#0#,#8)&/!;
.!.:#!$#.))0,!,#!.!. *.''!.!/
- !.:!.''!.&'C!$#.))0,!,;1!0$!/;
,!;!.2#'/.'C&0#!!#!',#+=!'/,
/#0#8!
AK404093
B: BLACK
*1:WHITE PAINT MARK
*2:YELLOW PAINT MARK THROTTLE BODY INTAKE MANIFOLD
FROM
AIR CLEANER TO
COMBUSTION
CHAMBER
EVAPORATIVE EMISSION
PURGE SOLENOID
(ON: OPEN)
EVAPORATIVE EMISSION
VENTILATION SOLENOID
(ON: CLOSED) EVAPORATIVE EMISSION
CANISTER
AB
FUEL
TANKB
B
B
CHAMBER
*1
*2






 !"!#$






8


,
2
,


%




 

,
2
,


%
 
!+,&&$!.#':.#,!$!'& #&'1
"2,*,!0+!
$!',!!,.#+!C= %=*8#,!,C0&',&/!!
.#':.#,!&'!#0,+!!
(!,#&&,,!'C0!#&. !#'!&'!.#':
.#,!)8!=!#!,!=!0&D!/%&!
= %=*8#,&',&/!!.#':.#,!
!= %=*8#,&',&/!!.#':.#,!&,/#%'&'
!&'#:!0#'&C /)8!
"$# $!
!
"$# $!&,/!,&8'!/ &C!+ )'8!#../
&'8!&'#:!0#'&C /$#.))0,#,!8) #!
!C %C= %=*8#,++! *
'!%/,;!= %=*8#,C %&,!8) #!//)
&'8 % #/!'8&'!+!#&'0#&'#&'!'8&'!,#
=& &*;%& !!C %&,&'.!#,!//)&'8&8 #/
+!#&'&0+$!!$!'& #&'+!C0#'.!
%


C

B
AK300553
VENTILATION HOSE
POSITIVE CRANKCASE
VENTILATION VALVE
BREATHER HOSE
AB






 !"!#$






88
C8

B
 





,
2
,


%

&2

 !0$!!+,&&$!.#':.#,!$!'& #&'1
"2$# $!C0
!.:!.$!;!'!.''!.!
"$# $!!
$#.))0,)++ *,!
AK303639
POSITIVE CRANKCASE
VENTILATION VALVEVENTILATION HOSE
BREATHER HOSE
AB
AK301395AB
POSITIVE CRANKCASE VENTILATION VALVE
<2.4L ENGINE>
AK203691AE
POSITIVE CRANKCASE VENTILATION VALVE
<3.8L ENGINE (EXCEPT MIVEC)>
AK404094
POSITIVE CRANK CASE VENTILATION VALVE
<3.8L ENGINE (MIVEC)>
AC






 !"!#$






8
- 9&!!'8&'!&/ &'8;+)*)C&'8!'!+!'!'/C!
"$# $!;#'/.!.:C'!8#&$!+!,,)!1$#.))02
: #


"

;,+11
 "
#1
!.2 


1

"1
(


$
 C'!8#&$!+!,,)!&,'C! ;. !#'!+ #.!!
"
$# $!',+!.!$#.))0,)++ *,!#'/$#.))0,)++ *
,!+C!,&.&'+ )88!/.'/&&'


,
2
,


,,

&2

  /!+,&&$!.#':.#,!$!'& #&'1
"2$# $!%&!
$#.))0,&/!/%'',!#&'/;#'/),&'8 &8
+!,,)!;/!+!,,!!'/C!
"$# $!,+&'8=*3
−6
0016-
−6&'.2! !#,!+!,,)!'!/,!!&C
!
"$# $!,+&'8%&  &C!/&,&8&'# +,&&'
- C!/!)',H)&.: *&,&8&'# +,&&';!
"
$# $!&,>C!,&.:/!,'!)'H)&.: *;. !#'
!+ #.!!
"$# $!
, 
,




%




, 
,



%

!!$#+#&$!!0&,,&'1"
2,*,!0+!$!',
C)! $#+,8!'!#!/&'!C)! #':C0!,.#+&'8
&'!#0,+!!
()! $#+,C0!C)! #':C %)8!$#+
+&+!F,!=!,!/!0+#& *&'!"
.#'

&,!
9!'!$!&. !&,&'+!#&';C)! $#+,,!/
&'!"
.#'&,!C %)8!"
+)8!
, !'&/;+)8!+#'/&'#:!0#'&C /+ !')0
!.0=),&'.#0=!
9!'!!'8&'!. #'!0+!#)!&, %%!'
!&'#:!#&H)#'&*&,,0# 1%!'!!'8&'!&,#
&/ !;C!D#0+ !2;!+%!#&'.' 0/) !
1
2=&'8,!"
+)8!, !'&/&'!((
,#!,)CC!C)! $#+C %!&'#:!0#'

&C /+ !')0&,!',)!,/&$!#=& &*%!'!
!'8&'!&,. /)''&'8)'/! % #/#'/# ,
,#=& &B!,!!0&,,&' !$! 
'"
$!'& #&', !'&/&,+$&/!/=!%!!'
!"
.#'&,!#'/#0,+!!0'&C
 "
 !#:,&,, !'&/&,'0# *((
%!$!;&)',%!'0'&&'8! 
"
 !#:,#'/,),CC!#0,+!!C %!
"
.#'&,!!'!C)! #':/&CC!!'&# +!,

,)!,!',0'&,!C)! $#++!,,)!
/!!. "
 !#:,!C)! $!C % &0&!
$# $!#'/! !$! &'8$# $!+!$!'C)! C0=!&'8
$!C& !/!C)! $!C % &0&!$# $!#'/! !$

! &'8$# $!+!$!',C)!  !#:,&C!$!&. !&, !/
$!&'#'#..&/!'
!"
$!'& #&'$# $!! !#,!,!#&C0!
C)! #':)8!"
.#'&,!&'!#0

,+!!%!'!C)! #':+!,,)!&'.!#,!,/)!
!C)! &'8;!.!"
$!'& #&'$# $!#'/!#&
C& !,)++ *!#0,+!&.#&!"
.#'&,!
%!'!C)! #':+!,,)!/!.!#,!,
AK203692
POSITIVE CRANKCASE
VENTILATION VALVE
AC
AK301831
5 – 10 mm
(0.2 – 0.3 in)
THIN ROD
(VERY SMOOTH)
POSITIVE
CRANKCASE
VENTILATION
VA LV E
VACUUM SIDE
AB






 !"!#$







%


C

B
AK300555
FUEL TANK DIFFERENTIAL
PRESSURE SENSOR
LIQUID SEPARATOR
EVAPORATIVE
EMISSION
CANISTER EVAPORATIVE
EMISSION
PURGE
SOLENOID
ON: OPEN PCM
BAROMETRIC PRESSURE
SENSOR
INTAKE AIR TEMPERATURE
SENSOR
ENGINE COOLANT
TEMPERATURE SENSOR
MASS AIRFLOW SENSORFUEL
TANK
MFI RELAYFUEL OVERFLOW
LIMITER VALVE
FUEL CUT
OFF VALVE LEVELING VALVE
EVAPORATIVE EMISION
VENTILATION VALVE
AIR FILTER EVAPORATIVE EMISSION
VENTILATION SOLENOID
ON: CLOSED
AB






 !"!#$







C8

B
 




AK401681
FUEL TANK DIFFERENTIAL
PRESSURE SENSOR
EVAPORATIVE
EMISSION
CANISTERLEVELING
VA LV E FUEL CUT
OFF VALVE FUEL
OVERFLOW
LIMITER
VA LV E EVAPORATIVE
EMISSION
PURGE
SOLENOID
ON: OPEN
PCM
BAROMETRIC PRESSURE
SENSOR
INTAKE AIR TEMPERATURE
SENSOR
ENGINE COOLANT
TEMPERATURE SENSOR
MASS AIRFLOW SENSORFUEL
TANK
MFI
RELAYFUEL
PUMP
EVAPORATIVE
EMISSION
VENTILATION VALVE
AIR FILTER EVAPORATIVE
EMISSION
VENTILATION SOLENOID
ON: CLOSED
AB
LIQUID
SEPARATOR
FUEL PRESSURE
REGULATOR
AK303004AB
EVAPORATIVE EMISSION PURGE SOLENOID
<2.4L ENGINE>
INTAKE
MANIFOLD
AK303005AC
EVAPORATIVE EMISSION PURGE SOLENOID
<3.8L ENGINE (EXCEPT MIVEC)>
AK404082AC
EVAPORATIVE EMISSION PURGE SOLENOID
<3.8L ENGINE (MIVEC)>
AK303006AB
EVAPORATIVE EMISSION VENTILATION
SOLENOID
EVAPORATIVE
EMISSION CANISTER






 !"!#$









%
&2
 
D
&2
3/!)4
15!-+
##+'
55367
)8!( %'/&.#
 &,.''!.!+)8!,!C0!!$#+#&$!!0&,,&'
1"
2+)8!, !'&/;#'/.''!.,+!.&#  55367
=!%!!'!"
+)8!, !'&/#'/!+)8!,!
- !C!&',+!.&';,!!$!&. !&'!C %&'8.'/&&',
•'8&'!. #'!0+!#)!46−53°17−-6°(2
•&8,;! !.&.. &'8C#'#'/#..!,,&!,((
•#',#D !
#'8!
+

2,

  
$

#
1


   4884

!" 
!
#2
.$
 )'!!'8&'!#&/ !C0!#'C)0&')!,
 !.:!+)8!C %$ )0!%!'!'8&'!&,!$$!/
,)//!' *,!$!# &0!,
*-$4-)4
-+/'
#;$*-)!+0

5;H"
6
&
#)

;#)
AK300556
THROTTLE BODY INTAKE MANIFOLD
FROM
AIR CLEANER TO
COMBUSTION
CHAMBER
AB
OFF
ONEVAPORATIVE EMISSION
PURGE SOLENOID
(ON: OPENED)
PURGE
FLOW
INDICATOR
(MB995061) PURGE HOSE
EVAPORATIVE EMISSION
CANISTER






 !"!#$







3 C!+)8!C %$ )0!&, !,,#'!,#'/#/$# )!;
.!.:&#8#&'%&!$#.))0,!/&,.''!.!/C0!
"
.#'&,!C!+)8!C %$ )0!&, !,,#'!
,#'/#/$# )!;.!.:!$#.))0+#'/!$#.))0
,!C. 88&'8 ,.!.:!"
+)8!, !'&/C
!+)8!C %$ )0!&,#!,#'/#/$# )!;!+ #.!!
"
.#'&,!
, 
,







&2



 &,.''!.!$#.))0,!1= #.:;= #.:%&!/+#&'
0#:2C0!!$#+#&$!!0&,,&'1"
2+)8!
, !'&/



1""# 
 *



2#. !





$
- &,.''!.!#'!,,.''!.
 ''!.##'/$#.))0+)0+'&++ !12C!"

+)8!, !'&/1!C!!& ),#&'# !C2
 ,/!,.&=!/&'!.#=! %;.!.:#&&8'!,,=*
#++ *&'8#$#.))0%&$ #8!#++ &!//&!. *C0!
=#!*!"
+)8!, !'&/$# $!#'/%&)
#++ *&'8$ #8!
%


,

,    



++ &!/"#.))0 !#:,
#++ &!/"#.))00#&'#&'!/
AK402742AH
BA <3.8L ENGINE (MIVEC)>
AK200339AC
A
B
<EXCEPT 3.8L ENGINE (MIVEC)>