MITSUBISHI GALANT 2004 Workshop Manual

Manufacturer: MITSUBISHI, Model Year: 2004, Model line: GALANT, Model: MITSUBISHI GALANT 2004
Pages: 1456, PDF Size: 60.14 MB
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Page 771 of 1456




  
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"
3"4 %9*6-59 0<9 ?2+0*=9 F90>99. 09571.*+ " *.8 =52-.8
• <9 ?2+0*=9 6<2-+8 79*6-59 F*0095; :26101?9 ?2+0*=9
3#4 -5. 0<9 1=.1012. 6>10/< 02 0<9 D
D 34 :261012.
2D ) 98& ;&5)<4&= '*7956& E599&4A >*)(9('& '*7956&J
 D 2 02 09: #
 D 2 02 09: 

  8&CK  C*++&C9*4 $" :*4 7**)&% C*44*=&= *4
=5;56&= 9&4;(+57)% *4 9&4;(+57) ><)8&= E5CK (+ 98&
C*++&C9*4
2D ) 98& C*++&C9*4 (+ 6**= C*+=(9(*+J
 D 2 02 09: "
 D 9:*15 25 59:+*/9 0<9 8*7*=98 /27:2.9.06 9,95 02
 
((E *5.966
2..9/025 .6:9/012.
((
 <9. 590960 0<9 6;6097
AC210720
24
33
37
42
4325
3438
29
40413921
30
22 2327
3632 28
31
3526 JAE
AC
B-20 HARNESS
CONNECTOR:
COMPONENT SIDE
AC306248AH
CONNECTOR: B-20
PCM
AIR
CLEANER
JAE
4137 3240 39
23 2122
35313026
3627
43 42
25 24
3834 293328
B-20

Page 772 of 1456




  
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"

  8&CK 98& 854+&)) :*4 *>&+ C(4C<(9 E&9?&&+ 
C*++&C9*4 $" 9&4;(+57  5+= E599&4A
2D ) 98& 854+&)) ?(4& (+ 6**= C*+=(9(*+J
 D 2 02 09: #
 D 9:*15 25 59:+*/9 0<9 <*5.966 >159

 
)(+6 )C5+ 9**7 $  !% C8&CK =595 7()9 (9&; D
45+);())(*+ 5+6& ?(9C8
CAUTION
* >4&'&+9 =5;56& 9* )C5+ 9**7 $  !% 57?5A) 9<4+ 98&
(6+(9(*+ )?(9C8 9* 98& 3 #3 / 0 >*)(9(*+ E&:*4& C*+

+&C9(+6 *4 =()C*++&C9(+6 )C5+ 9**7 $  !
34
2..9/0 6/*. 022+ %'''#& 02 0<9 8*0* +1.C /2..9/025
34 -5. 0<9 1=.1012. 6>10/< 02 0<9 DD :261012.
34 90 6/*. 022+ %'''#& 02 0<9 8*0* 59*81.= 7289
•097 ") 5*.6716612. *.=9 >10/<
•%2?9 0<9 69+9/025 +9?95 02 D ED D ED DED DD :261012.6
*.8 /2.,157 0<*0 0<9 69+9/098 05*.6716612. 5*.=9
7*0/< 0<9 :261012.6 6<2>. 2. 6/*. 022+ %'''#&
3 <9 6/*. 022+ 816:+*;6 DD 5*.=9 ><9. 0<9 69+9/025
+9?95 16 6<1,098 02 0<9 6:250 72894
3"4 -5. 0<9 1=.1012. 6>10/< 02 0<9 D
D 34 :261012.
2D ) 98& )?(9C8 *>&459(+6 >4*>&47AJ
 D
<9/C ,25 0<9 6;7:027 , 0<9 6;7:027 16 .20
9+171.*098E 59:+*/9 0<9
%
 D 8L-60 0<9 05*.6716612. 5*.=9 6>10/< *.8 /2.052+
/*F+9 9,95 02

AC306248AH
CONNECTOR: B-20
PCM
AIR
CLEANER
JAE
4137 3240 39
23 2122
35313026
3627
43 42
25 24
3834 293328
B-20
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827

Page 773 of 1456




  
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 D **4 CC&7&459(*+

 
, *//9+95*012. 16 :225 ><9. 82>.6<1,01.= 2//-56
><1+9 851?1.=E * 7*+,-./012. 2, 0<9 9.=1.9 6;6097 25 *
F5*C9 25 /+-0/< 7*; 9H160


$
 
 /
  
#

  
  
 D0
•%*+,-./012. 2, 0<9 9.=1.9 6;6097
•%*+,-./012. 2, 0<9 /+-0/< 6;6097 *.8 F5*C9 6;6
097
•%*+,-./012. 2, 0<9
%
 

  8&CK 98& &+6(+& )A)9&;
9,95 02  
 @" .=1.9AE 1*=.2616 − ;7:027

<*50
− 225 *//9+95*012. ("&
9,95 02  
 @& .=1.9AE 1*=.2616 − ;7:027

<*50
− 225 *//9+95*012. ("
2D ) 98& (+)>&C9(*+ 4&)<79 6**=J
 D 2 02 09: 
 D 9:*15 25 59:+*/9 0<9 9.=1.9 /27:2.9.0364

  8&CK &5C8 E45K& 5+= C7<9C8
95,257 0<9 025B-9 /2.?95095 60*++ 0960 9,95 02 E
25B-9
2.?95095 0*++ 960 <9. 590960 0<9 6;6097
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: 

  &4:*4; 98& 8A=45<7(C >4&))<4& 9&)9
95,257 0<9 <;85*-+1/ :5966-59 0960 9,95 02 E
;85*-+1/ 5966-59 960 <9. 590960 0<9 6;6097
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: "

Page 774 of 1456




  
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  8&CK &5C8 E45K& )A)9&; 5+= &5C8 C7<9C8 )A)9&;
34 972?9 0<9 ?*+?9 F28; /2?95 *.8 ?*+?9 F28; 9,95 02
 
E 5*.6*H+9
& @" A 25  

E
5*.6*H+9 
& @# A
34 +2> (& C * 3# :614 /27:596698 *15 1.02 0<9 9*/< F5*C9
21+ 251,1/9 *.8 /+-0/< 21+ 251,1/9 2, 0<9 05*.6*H+9 /*69E *.8
/<9/C 1, 9*/< F5*C9 *.8 9*/< /+-0/< :1602. 72?9 *.8 *15
:5966-59 16 7*1.0*1.98
2D ) 98& 5(4 >4&))<4& ;5(+95(+&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: #

  8&CK &5C8 E45K& )A)9&; 5+= C7<9C8 )A)9&;
34 972?9 0<9 05*.6*H+9
34
<9/C 0<9 ,*/1.=6 ,25 691M-59 *.8 :1602. 69*+ 51.= ,25
8*7*=9 *.8 1.095,959./9 >10< 590*1.95 9:*15 25 59:+*/9
0<9 ,*-+0; :*506 9,95 02  
E 5*.6*H+9
&E
.895851?9
+-0/< *.8 .:-0 <*,0 #E 9?9569 *.8
?95851?9
+-0/< # @" A  

E 5*.6*H+9

&E
.895851?9
+-0/< *.8 .:-0 <*,0 
#E
9?9569 *.8 ?95851?9
+-0/< 
#& @# A <9.
590960 0<9 6;6097
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: 
AC500412
LOW-REVERSE BRAKE
OIL ORIFICE
REVERSE CLUTCH
OIL ORIFICE
OVERDRIVE
CLUTCH
OIL ORIFICE
SECOND BRAKE
OIL ORIFICE
UNDERDRIVE
CLUTCH
OIL ORIFICE
AB
DIRECT
CLUTCH
OIL ORIFICE
AC407345
OVERDRIVE
CLUTCH
REVERSE
CLUTCHSECOND
BRAKE
LOW-REVERSE
BRAKEUNDERDRIVE
CLUTCH
AB
<4A/T>
AC407346DIRECT CLUTCH REDUCTION
BRAKE OVERDRIVE
CLUTCHREVERSE
CLUTCHSECOND
BRAKELOW-REVERSE
BRAKEUNDERDRIVE
CLUTCHAB
<5A/T>

Page 775 of 1456




  
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  &>75C& 98& 
<9. 0<9
% 16 59:+*/98E 59=16095 0<9 9./5;:098 /289 9,95
02  
#"E ./5;:098
289 9=1605*012.
510951* *F+9
#"
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 0*50 2?95 *0 09: 
 
   
 D (E459(*+

 
, ?1F5*012. 2//-56 ><9. 851?1.= *0 /2.60*.0 6:998 25
><9. *//9+95*01.= 1. "0< =9*5E *F.257*+ 025B-9 /2.

?95095 /+-0/< :5966-59 * 7*+,-./012. 2, 0<9 9.=1.9
6;6097E 025B-9 /2.?95095 /+-0/< 62+9.218E 025B-9 /2.

?95095 25 ?*+?9 F28; 7*; 9H160


$
 
 /
  
#

  
  
 D0
•F.257*+ 025B-9 /2.?95095 /+-0/< :5966-59
•%*+,-./012. 2, 0<9 9.=1.9 6;6097
•%*+,-./012. 2, 0<9 025B-9 /2.?95095 /+-0/< 62+9
.218
•%*+,-./012. 2, 0<9 025B-9 /2.?95095
•%*+,-./012. 2, 0<9 ?*+?9 F28;
•%*+,-./012. 2, 0<9
%
 
&B<(4&= >&C(57
**7D
•%'''#&) /*. 22+ 3%
  -F 6697F+;4
•%''&") 

•%''&) %
 

*F+9
•%'''() %
  %*1. *5.966 

Page 776 of 1456




  
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)(+6 )C5+ 9**7 $  !% C8&CK 5C9<59*4 9&)9
(9&; D
*4B<& *+'&49&4 7<9C8 *7&+*(= 57'&
CAUTION
* >4&'&+9 =5;56& 9* )C5+ 9**7 $  !% 57?5A) 9<4+ 98&
(6+(9(*+ )?(9C8 9* 98& 3 #3 / 0 >*)(9(*+ E&:*4& C*+

+&C9(+6 *4 =()C*++&C9(+6 )C5+ 9**7 $  !
34
2..9/0 6/*. 022+ %'''#& 02 0<9 8*0* +1.C /2..9/025
34 -5. 0<9 1=.1012. 6>10/< 02 0<9 DD :261012.
34 90 6/*. 022+ %'''#& 02 0<9 */0-*025 0960 7289
•097 ) 25B-9
2.?95095
+-0/< 2+9.218 *+?9
•. *-81F+9 /+1/C1.= 25 F-MM1.= 6<2-+8 F9 <9*58 ><9.
0<9 025B-9 /2.?95095 /+-0/< 62+9.218 ?*+?9 16 9.95

=1M98
3"4 -5. 0<9 1=.1012. 6>10/< 02 0<9 D
D 34 :261012.
2D ) 98& )*7&+*(= '57'& *>&459(+6 >4*>&47AJ
 D 2 02 09: 
 D 9:*15 25 59:+*/9 0<9 025B-9 /2.?95095 /+-0/< 62+9.218
?*+?9 9,95 02  
E *+?9 28;

@" A 25  

E *+?9 28; 
 @#
A <9. /2.,157 0<*0 0<9 6;7:027 16 9+171.*098

  8&CK 98& '(E459(*+
2D *&) 98& '(E459(*+ *CC<4 ?8&+ 98& 945+);())(*+ :7<(=
9&;>&459<4& )&+)*4 C*++&C9*4 85) E&&+ =()C*++&C9&=J
 D
<9/C 0<9 9.=1.9 6;6097 9,95 02  

@" .=1F9AE 1*=.2616
− ;7:027
<*50 − 51?1.=
#( 25 59,95 02  
 @& .=1.9AE
1*=.2616 − ;7:027
<*50 − 51?1.= # , 0<9
1.6:9/012. 596-+0 16 .20 =228E 81*=.269E 59:*15E *.825
59:+*/9 0<9 9.=1.9 /27:2.9.0364
 D 2 02 09: 

  8&CK 98& 9*4B<& C*+'&49&4 8A=45<7(C >4&))<4&
%9*6-59 0<9 025B-9 /2.?95095 <;85*-+1/ :5966-59 <9. /<9/C 1,
0<9 025B-9 /2.?95095 <;85*-+1/ :5966-59 16 >10<1. 0<9 60*.8*58
?*+-9 9,95 02
E ;85*-+1/ 5966-59 960
2D ) 98& 9*4B<& C*+'&49&4 8A=45<7(C >4&))<4& ?(98(+ 98&
)95+=54= '57<&J
 D 2 02 09: "
 D 2 02 09: #
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827

Page 777 of 1456




  
$ &'()(*+





  &>75C& 98& 9*4B<& C*+'&49&4 5))&;E7A
34 972?9 0<9 05*.6*H+9
34 9:+*/9 0<9 025B-9 /2.?95095 *6697F+; 9,95 02  

E 5*.6*H+9
& @" A 25  

E 5*.6*H+9

& @# A <9. /<9/C 0<9 6;7:027
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: 

  ()5))&;E7& 5+= C7&5+ 98& '57'& E*=A

<9/C 0<9 51.= 1.60*++*012. F2+06 ,25 +2269.966 *.8 0<9 ?*+?9
F28; ,25 8*7*=9 9:*15 25 59:+*/9 0<9 ,*-+0; :*506 9,95 02
 
E *+?9 28;
 @" A 25  

E
*+?9 28; 
 @# A
9:+*/9 0<9 ?*+?9 F28; *6697F+; 1, 0<9 8*7*=96 *59 0<2-=<0
02 F9 1559:*5*F+9 <9. /<9/C 0<9 6;7:027
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: 

  &>75C& 98& 
<9. 0<9
% 16 59:+*/98E 59=16095 0<9 9./5;:098 /289 9,95
02  
#"E ./5;:098
289 9=1605*012.
510951* *F+9
#"
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 0*50 2?95 *0 09: 
AC407345AE
AC001860 AB
VALVE
BODY
ASSEMBLY

Page 778 of 1456




  
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 D 8(:9 ?(9C8 ))&;E7A A)9&;
TRANSMISSION
RANGE SWITCH
SHIFT
SWITCH
ASSEMBLY
SHIFT
SWITCH
(DOWN) SHIFT
SWITCH
(UP) SELECT
SWITCH
AUTO
MODE SPORT
MODE
IGNITION
SWITCH (IG1)
JUNCTION
BLOCK
JOINT
CONNECTOR (1)
AC600847
POWERTRAIN
CONTROL
MODULE
AB
Shift Switch Assembly System Circuit

Page 779 of 1456




  
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1
AC306223
A-13 (GR)
AB
CONNECTOR: A-13
1
47
82
35
1314
17 15
12 1611 10 96
AC306248AH
CONNECTOR: B-20
PCM
AIR
CLEANER
JAE
4137 3240 39
23 2122
35313026
3627
43 42
25 24
3834 293328
B-20
AC210068
CONNECTOR: B-110
B-110 (B)
AE
TRANSMISSION
RANGE SWITCH
172
8359 4
106
AC305231
CONNECTOR: C-01
AS
33 221128 1716 15 14 13 1225 23 24 2627 3 12 4521 20 19 182930 3231 7 68
10 9
AC600843AB
CONNECTOR: C-20

Page 780 of 1456




  
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!




 
, 0<9 69+9/0 6>10/< 2, 0<9 6<1,0 6>10/< *6697F+; 16 690
02 0<9 6:250 7289E F*0095; :26101?9 ?2+0*=9 >1++ F9
*::+198 02 0<9
% 309571.*+ '4 , 0<9 6<1,0 6>10/< 2,
0<9 6<1,0 6>10/< *6697F+; 16 690 02 D
D 25 DD
:261012.E F*0095; :26101?9 ?2+0*=9 >1++ F9 *::+198 02 0<9

% 309571.*+ E 4

 
<9. 6:250 7289 6<1,0 8296 .20 2:95*09 0<9 /*-69 16
:52F*F+; * 7*+,-./012. 2, 0<9 05*.6716612. 5*.=9
6>10/< /15/-10E 6<1,0 6>10/< *6697F+; /15/-10 25 * 89,9/

01?9
%


$
 
 /
  
#

  
 D0
•%*+,-./012. 2, 0<9 05*.6716612. 5*.=9 6>10/<
•%*+,-./012. 2, 0<9 6<1,0 6>10/< *6697F+; 69+9/0
6>10/<
•%*+,-./012. 2, 0<9 6<1,0 6>10/< *6697F+; 6<1,0
6>10/< 3
:4
•%*+,-./012. 2, 0<9 6<1,0 6>10/< *6697F+; 6<1,0
6>10/< 32>.4
•*7*=98 <*5.966 25 /2..9/025
•%*+,-./012. 2, 0<9
%
 
&B<(4&= >&C(57
**7D
•%'''#&) /*. 22+ 3%
  -F 6697F+;4
•%''&") 

•%''&) %
 

*F+9
•%'''() %
  %*1. *5.966 
AC207134
C-214
C-215 CONNECTORS: C-214, 215
AO
134265
C-214
C-215
6 172981035
1211413 14

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