Cylinder MITSUBISHI GALANT 2004 Workshop Manual

Page 66 of 1456


 

 

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AC407102AD
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AC306132AB
<3.8L ENGINE: RIGHT BANK>
CYLINDER BLOCK
DRAIN PLUG

Page 67 of 1456


 

 

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AC200625AD
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AC306129
AC600739
AIR HOSEMB991871
AB

Page 147 of 1456




 

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CYLINDER BLOCK

Page 149 of 1456




 

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OIL PUMP
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Page 189 of 1456

 
 

 
 

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AC307923AB
ENGINE OIL CAM SECTION AND
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31 ± 3 N·m
23 ± 2 ft-lb 10 ± 2 N·m
89 ± 17 in-lb
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65 ± 7 ft-lb
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Page 199 of 1456




 




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Page 207 of 1456


 
 
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Page 221 of 1456

  

 


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Page 297 of 1456

  

 


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<3.8L ENGINE: RIGHT BANK>
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Page 298 of 1456

  

 


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CYLINDER BLOCK
DRAIN PLUG
<2.4L ENGINE, 3.8L ENGINE: RIGHT BANK>
AC200625AD
CYLINDER BLOCK
DRAIN PLUG
<3.8L ENGINE: LEFT BANK>
AC306129
AC600739
AIR HOSEMB991871
AB

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