clutch MITSUBISHI GALANT 2004 Workshop Manual

[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2004, Model line: GALANT, Model: MITSUBISHI GALANT 2004
Pages: 1456, PDF Size: 60.14 MB
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Page 473 of 1456

 
 
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Low-reverse solenoid valve
Second solenoid valve
Underdrive solenoid valve
Overdrive solenoid valve
Fail-safe operation
("N" range light flashing)
Reduction brake solenoid valve <5A/T>
Combination metor
Powertrain control module (PCM) Ignition switch
Input shaft speed sensor
Output shaft speed sensor
Crankshaft position sensor
Throttle position sensor
Transmission fluid temperature sensor
Transmission range switch
Dual pressure switch
Stoplight switch
Scan tool (MUT-III)A/T control relay
Torque converter clutch control
solenoid valve
SENSE DECIDE ACT
AC600841
Select switch Cruise control unit (OD OFF Signal)
Shift switch (up, down)
AB

Page 498 of 1456




  
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2
  
 


 
<16 0960 79*6-596 0<9 7*H17-7 9.=1.9 6:998 ><9. 0<9
69+9/025 +9?95 16 1. 0<9 DD 25 D D :261012. *.8 0<9 025B-9 /2.

?95095 60*++6 <16 09606 0<9 2:95*012. 2, 0<9 025B-9 /2.?95095E
60*025 *.8 2.9>*; /+-0/< 2:95*012.E *6 >9++ *6 0<9 <2+81.= :95

,257*./9 2, 0<9 /+-0/<96 *.8 F5*C96 1. 0<9 05*.6*H+9
WARNING
 
   

 



 
 

<9/C 0<9 05*.6716612. ,+-18 +9?9+ *.8 097:95*0-59
<9/C
0<9 9.=1.9 /22+*.0 097:95*0-59
• 5*.6716612. ,+-18 +9?9+) 0 0<9 D D 7*5C 2. 0<9 81:601/C
• 5*.6716612. ,+-18 097:95*0-59) ( − &(°
3#& − °4
•.=1.9 /22+*.0 097:95*0-59) &( − ((°
3 − °4
.
0 
 10( 

0 

 .7888:9.!C!!&44402
 2#!

<2/C F20< 59*5 ><99+6

2..9/0 * 0*/<279095
" ::+; 0<9 :*5C1.= *.8 695?1/9 F5*C96 ,-++;
# 0*50 0<9 9.=1.9
CAUTION
•
8& 984*997& )8*<7= +*9 E& :<77A *>&+ :*4 ;*4& 985+ :('&
)&C*+=)
•: A*< 4&>&59 98& )9577 9&)9 ?8&+ 98& 945+);())(*+ :7<(=
9&;>&459<4& () 64&59&4 985+ !"
° /1°0% ;*'& 98&
)&7&C9*4 7&'&4 9* 98& 33 >*)(9(*+ 5+= 7&9 98& &+6(+& 4<+
59 5>>4*@(;59&7A %""" 4;(+ :*4 59 7&5)9 *+& ;(+<9&
,5(9 <+9(7 98& 945+);())(*+ :7<(= 9&;>&459<4& 4&9<4+) 9*
!"
° /1°0 *4 7&))
 %2?9 0<9 69+9/025 +9?95 02 0<9 DD :261012. -++; 89:5966 0<9
*//9+95*025 :98*+ *.8 59*8 0<9 7*H17-7 9.=1.9 6:998
95+=54= '57<&D 9577 )>&&=D %"" − %1"" 4;(+
 %2?9 0<9 69+9/025 +9?95 02 0<9 D D :261012. -++; 89:5966 0<9
*//9+95*025 :98*+ *.8 59*8 0<9 7*H17-7 9.=1.9 6:998
95+=54= '57<&D 9577 )>&&=D %"" − %1"" 4;(+
2
  
 


G





 0*++ 6:998 16 022 <1=< 1. F20< DD *.8 D D 5*.=9
•%*+,-./012. 2, 0<9 025B-9 /2.?95095 3+1::*=9 2. 0<9 6:+1.96
2, 0<9 025B-9 /2.?95095 *.8 0<9 1.:-0 6<*,04
•2> +1.9 :5966-59
AC001824
AG
REVERSE
CLUTCH
LOW-
REVERSE
BRAKEONE-WAY
CLUTCH-LUNDER-
DRIVE
CLUTCHTORQUE
CONVERTER
OVERDRIVE
CLUTCH
SECOND
BRAKE <4A/T>
AC407211AB
<5A/T>
REVERSE
CLUTCHLOW-
REVERSE
BRAKEONE-WAY
CLUTCH-L
UNDER-
DRIVE
CLUTCH
OVERDRIVE
CLUTCH
SECOND
BRAKE
ONE-WAY
CLUTCH-D
REDUCTION
BRAKE

Page 634 of 1456




  
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1

 11 / "10D *?&'&4)& *7&+*(= 57'& A)9&;
BATTERY
RELAY
BOX
A/T
CONTROL
RELAY
A/T CONTROL
SOLENOID
VALVE ASSEMBLY
POWERTRAIN
CONTROL MODULE UNDERDRIVE
SOLENOID
VALVESECOND
SOLENOID
VALVEOVERDRIVE
SOLENOID
VALVETORQUE
CONVERTER
CLUTCH
CONTROL
SOLENOID
VALVELOW AND
REVERSE
SOLENOID
VALVE
AC209759
AD
Solenoid Valve System Circuit <4A/T>

Page 635 of 1456




  
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1
AC600845
BATTERY
RELAY
BOX
A/T
CONTROL
RELAY
A/T CONTROL
SOLENOID
VALVE ASSEMBLY
POWERTRAIN
CONTROL
MODULE UNDERDRIVE
SOLENOID
VA LV ESECOND
SOLENOID
VA LV EOVERDRIVE
SOLENOID
VA LV ETORQUE
CONVERTER
CLUTCH
CONTROL
SOLENOID
VA LV ELOW AND
REVERSE
SOLENOID
VA LV EREDUCTION
SOLENOID
VA LV E
Solenoid Valve System Circuit <5A/T>
AB

Page 695 of 1456




  
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  &5)<4& 98& 9*4B<& C*+'&49&4 C7<9C8 )*7&+*(=
'57'& 4&)()95+C& 59 
C*+94*7 )*7&+*(= '57'& 5))&;E7A
C*++&C9*4 $"!
34 16/2..9/0 /2..9/025 (& *.8 79*6-59 *0 0<9 62+9.218
?*+?9 6189
34 %9*6-59 0<9 596160*./9 F90>99. 62+9.218 ?*+?9 *6697F+;
/2..9/025 (& 09571.*+6  *.8 (
&)()95+C& '57<&D 1− Ω H59 "° /!°0I
2D ) 98& ;&5)<4&= 4&)()95+C& 1− Ω H59 "° /!°0IJ
 D 2 02 09: 
 D 2 02 09: #

  &5)<4& 98& )*7&+*(= '57'& 4&)()95+C& 59 98&
9*4B<& C*+'&49&4 C7<9C8 )*7&+*(= '57'& 5))&;E7A (+)(=&
98& 945+)5@7&
34 16/2..9/0 /2..9/025 (&" *.8 79*6-59 *0 0<9 62+9.218
?*+?9 6189
34 %9*6-59 0<9 596160*./9 F90>99. 025B-9 /2.?95095 /+-0/<
62+9.218 ?*+?9 09571.*+6  *.8 
&)()95+C& '57<&D 1− Ω H59 "° /!°0I
2D ) 98& ;&5)<4&= 4&)()95+C& 1− Ω H59 "° /!°0J
 D 9:+*/9 0<9 <*5.966 >159 F90>99.  /2.052+
62+9.218 ?*+?9 *6697F+; /2..9/025 (& *.8 0<9
62+9.218 ?*+?96
 D 9:+*/9 0<9 025B-9 /2.?95095 /+-0/< 62+9.218 ?*+?9
9,95 02  
E
 *+?9 28; @" A
25 9,95 02  

E 
 *+?9 28; @#
A
AC306322
CONNECTOR: B-108
B-108 (GR)
AC
TRANSMISSION
RANGE SWITCH
27183
9 4610 5
AC210697
27183
9 4610 5
AB
B-108 HARNESS CONNECTOR:
A/T CONTROL SOLENOID
VALVE ASSEMBLY SIDE
AC406928
AC
CONNECTOR: B-108-4
VALVE BODY
ASSEMBLY
B-108-4
2
1
AC201141
BD
B-108-4 HARNESS CONNECTOR:
TORQUE CONVERTER CLUTCH
SOLENOID VALVE SIDE

Page 717 of 1456




  
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  '&485<7 98& 

34 9:+*/9 0<9 ,2++2>1.= :*506
•, 
' 3 (4E 
&( 3 (4E 25 

& 3 (4 *59 690 1.81?18-*++; 25 1. * =52-:E 59:+*/9
0<9 -.895851?9 /+-0/< 9,95 02  
E
#
.895851?9
+-0/< *.8 .:-0 <*,0 @" A 25 9,95 02
 

E

#
.895851?9
+-0/< *.8 .:-0
<*,0 @# A
•, 
& 3 (4E 
& 3 ("4 25 

& 3 (#4 @# A *59 690 1.81?18-*++; 25 1. * =52-:E
59:+*/9 0<9 2?95851?9 /+-0/< 9,95 02  
E
# 9?9569 *.8 ?95851?9
+-0/< @" A 25
9,95 02  

E 
#& 9?9569 *.8 ?95851?9

+-0/< @# A
•, 
&" 3 (4 16 690E 59:+*/9 0<9 59?9569 /+-0/<
9,95 02  
E
# 9?9569 *.8 ?95851?9

+-0/< @" A 25 9,95 02  

E 
#&
9?9569 *.8 ?95851?9
+-0/< @# A
•, 
' 3 (4 25 
&" 3 (4 *59 690
1.81?18-*++; 25 1. * =52-:E 59:+*/9 0<9 +2>59?9569 F5*C9
9,95 02  
E
& 5*.6*H+9 @" A 25
9,95 02  

E 
& 5*.6*H+9 @# A
•, 
&( 3 (4E 
& 3 ("4 @" A 25

& 3 (#4 @# A *59 690 1.81?18-*++; 25 1. *
=52-:E 59:+*/9 0<9 69/2.8 F5*C9 9,95 02  
E
& 5*.6*H+9 @" A 25 9,95 02  

E

& 5*.6*H+9 @# A
•, 
' 3 (4E 
&( 3 (4 @# A 25

& 3 (4 @# A *59 690E 59:+*/9 0<9 2.9
>*; /+-0/< 9,95 02  
E
#& +*.90*5;
9*5 @" A 25 9,95 02  

E 
 +*.9
0*5; 9*5 @# A
•, 
& 3 ("4 25 
& 3 (#4 *59 690
1.81?18-*++; 25 1. * =52-:E 59:+*/9 0<9 8159/0 /+-0/< 9,95
02  
E
& 5*.6*H+9 @" A 25 9,95 02
 

E 
& 5*.6*H+9 @# A
•, 
' 3 (4E 
&( 3 (4E 

& 3 (4 25 
&" 3 (4 *59 690 1.81?18-

*++; 25 1. * =52-:E 59:+*/9 0<9 598-/012. F5*C9 @# A
9,95 02  

E

& 5*.6*H+9
34 960 851?9 0<9 ?9<1/+9
34
<9/C ,25  81*=.2601/ 052-F+9 /289
2D 4& 5+A 

) )&9 565(+J
 D .  
7*; <*?9 690 8-9 02 9H095.*+ 5*812
,59B-9./; 1.095,959./9 3 4 :2661F+; /*-698 F;
/9++-+*5 :<2.9 */01?10;E 25 *,0957*5C90 /27:2.9.06
1.60*++98 2. 0<9 ?9<1/+9
 D <9 :52/98-59 16 /27:+909
AC407345
OVERDRIVE
CLUTCH
REVERSE
CLUTCHSECOND
BRAKE
LOW-REVERSE
BRAKEUNDERDRIVE
CLUTCH
AB
<4A/T>
AC407346DIRECT CLUTCH REDUCTION
BRAKE OVERDRIVE
CLUTCHREVERSE
CLUTCHSECOND
BRAKELOW-REVERSE
BRAKEUNDERDRIVE
CLUTCHAB
<5A/T>

Page 746 of 1456




  
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!

 
)(+6 )C5+ 9**7 $  !% C8&CK 5C9<59*4 9&)9
(9&; D
+=&4=4('& *7&+*(= 57'&
CAUTION
* >4&'&+9 =5;56& 9* )C5+ 9**7 $  !% 57?5A) 9<4+ 98&
(6+(9(*+ )?(9C8 9* 98& 3 #3 / 0 >*)(9(*+ E&:*4& C*+

+&C9(+6 *4 =()C*++&C9(+6 )C5+ 9**7 $  !
34
2..9/0 6/*. 022+ %'''#& 02 0<9 8*0* +1.C /2..9/025
34 -5. 0<9 1=.1012. 6>10/< 02 0<9 DD :261012.
34 90 6/*. 022+ %'''#& 02 0<9 */0-*025 0960 7289
•097 )
.895851?9 2+9.218 *+?9
•. *-81F+9 /+1/C1.= 25 F-MM1.= 6<2-+8 F9 <9*58 ><9.
0<9 -.895851?9 62+9.218 ?*+?9 16 9.95=1M98
3"4 -5. 0<9 1=.1012. 6>10/< 02 0<9 D
D 34 :261012.
2D ) 98& )*7&+*(= '57'& *>&459(+6 >4*>&47AJ
 D 2 02 09: 
 D 9:+*/9 0<9 025B-9 /2.?95095 9,95 02  
E
5*.6*H+9
& @" A 25 9,95 02  

E
5*.6*H+9 
& @# A

  8&CK 98& 8A=45<7(C >4&))<4&
<1,0 0<9 69+9/025 +9?95 02 0<9 6:250 7289 0<9. 79*6-59 0<9
<;85*-+1/ :5966-59 2, 9*/< 9+979.0 1. 60 6:998 02 /<9/C *.8
699 1, 9*/< 596:9/01?9 <;85*-+1/ :5966-59 16 >10<1. 0<9 5*.=9 2,
60*.8*58 :5966-59 9,95 02
E ;85*-+1/ 5966-59 960
2D ) 98& 8A=45<7(C >4&))<4& ?(98(+ 98& )95+=54= '57<&J
 D 2 02 09: 
 D 2 02 09: "

  8&CK 98& <+=&4=4('& C7<9C8 )A)9&;
34 972?9 0<9 ?*+?9 F28; /2?95 *.8 ?*+?9 F28; 9,95 02
 
E 5*.6*H+9
& @" A 25 9,95 02
 

E 5*.6*H+9 
& @# A
34 +2> (& C * 3#:614 /27:596698 *15 1.02 0<9 -.895851?9
/+-0/< 21+ 251,1/9 2, 0<9 05*.6*H+9 /*69E *.8 /<9/C 1, 0<9
-.895851?9 /+-0/< :1602. 72?96 *.8 *15 :5966-59 16
7*1.0*1.98 1. 0<*0 /2.81012.
2D ) 98& 5(4 >4&))<4& ;5(+95(+&=J
 D 2 02 09: "
 D 2 02 09: 
AC305412AB
MB991910
DATA LINK
CONNECTOR
MB991824
MB991827
AC001859
UNDERDRIVE
CLUTCH OIL
ORIFICE
AB

Page 749 of 1456




  
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!1

  8&CK 98& 8A=45<7(C >4&))<4& /:*4 7*?4&'&4)&
E45K&0
%9*6-59 0<9 <;85*-+1/ :5966-59 ,25 0<9 +2>59?9569 F5*C9 ><9.
0<9 69+9/025 +9?95 16 *0 0<9 D D 5*.=9E *.8 /<9/C 1, 0<9 <;85*-+1/
:5966-59 16 >10<1. 0<9 60*.8*58 ?*+-9 9,95 02
E
;85*-+1/ 5966-59 960
2D ) 98& 8A=45<7(C >4&))<4& ?(98(+ 98& )95+=54= '57<&J
 D 2 02 09: "
 D 2 02 09: #

  8&CK 98& 4&'&4)& C7<9C8 )A)9&; 5+= 7*?4&'&4)&
E45K& )A)9&;
34 972?9 0<9 ?*+?9 F28; /2?95 *.8 ?*+?9 F28; 9,95 02
 
E 5*.6*H+9
& @" A 25 9,95 02
 

E 5*.6*H+9 
& @# A
34 +2> (& C * 3#:614 /27:596698 *15 1.02 0<9 59?9569
/+-0/< 21+ 251,1/9 2, 0<9 05*.6*H+9 /*69 <9. /<9/C 1, 0<9
59?9569 /+-0/< :1602. 72?96 *.8 *15 :5966-596 *59
7*1.0*1.98 1. 0<*0 /2.81012. 9:9*0 ,25 0<9 +2>59?9569
F5*C9
2D 4& 98& 4&'&4)& C7<9C8% 7*?4&'&4)& E45K& *4 E*98 5(4
>4&))<4&) ;5(+95(+&=J
 D 2 02 09: #
 D 2 02 09: 

  ()5))&;E7& 5+= C7&5+ 98& '57'& E*=A

<9/C 0<9 51.= 1.60*++*012. F2+06 ,25 +2269.966 *.8 ?*+?9
F28; ,25 8*7*=9 9:*15 25 59:+*/9 0<9 ,*-+0; :*506 9,95 02
 
E *+?9 28;
 @" A 25 9,95 02
 

E *+?9 28; 
 @# A
9:+*/9 0<9 ?*+?9 F28; *6697F+; 1, 0<9 8*7*=96 *59 0<2-=<0
02 F9 1559:*5*F+9 <9. /<9/C 0<9 6;7:027
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: 

  8&CK 98& 4&'&4)& C7<9C8% 7*?4&'&4)& E45K& *4
E*98 &;*'& 98& 945+)5@7&

<9/C 0<9 ,*/1.= ,25 691M-59 *.8 0<9 :1602. 69*+ 51.= ,25 8*7
*=9 *.8 1.095,959./9 >10< 0<9 590*1.95 9:*15 25 59:+*/9 0<9
,*-+0; :*506 9,95 02  
E 5*.6*H+9
&E 9?9569
*.8 ?95851?9
+-0/< # @" A 25 9,95 02  


E 5*.6*H+9 
&E 9?9569 *.8 ?95851?9
+-0/< 

#& @# A <9. /<9/C 0<9 6;7:027
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: 
AC001862
REVERSE CLUTCH
OIL ORIFICE
LOW-REVERSE
BRAKE OIL ORIFICE
AB
AC001860 AB
VALVE
BODY
ASSEMBLY
AC407345
AG
LOW-REVERSE BRAKE
REVERSE CLUTCH

Page 754 of 1456




  
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  8&CK ?8&+ )8(:9 )8*CK *CC<4)
2D ,8&+ =*&) 98& )8(:9 )8*CK *CC<4J
,8&+ &+656(+6 :4*; 33 9* 33 D 2 02 09: 
,8&+ 98& '&8(C7& )9549) ;*'(+6 D 2 02 09: 

  8&CK 98& 8A=45<7(C >4&))<4& /:*4 <+=&4=4('&
C7<9C80
%9*6-59 0<9 <;85*-+1/ :5966-59 ,25 -.895851?9 /+-0/< ><9. 0<9
69+9/025 +9?95 16 6<1,098 ,527 DD 02 DD 5*.=9
<9/C 1, 0<9
<;85*-+1/ :5966-59 16 >10<1. 0<9 60*.8*58 ?*+-9 9,95 02

E ;85*-+1/ 5966-59 960
2D ) 98& 8A=45<7(C >4&))<4& ?(98(+ 98& )95+=54= '57<&J
 D 2 02 09: "
 D 2 02 09: &

  8&CK 98& <+=&4=4('& C7<9C8 )A)9&;
34 972?9 0<9 ?*+?9 F28; /2?95 *.8 ?*+?9 F28; 9,95 02
 
E 5*.6*H+9
& @" A 25  

E
5*.6*H+9 
& @# A
34 +2> (& C * 3# :614 /27:596698 *15 1.02 0<9 -.895851?9
/+-0/< 21+ 251,1/9 2, 0<9 05*.6*H+9 /*69E *.8 /<9/C 1, 0<9
-.895851?9 /+-0/< :1602. 72?96 *.8 *15 :5966-59 16
7*1.0*1.98 1. 0<*0 /2.81012.
2D ) 98& 5(4 >4&))<4& ;5(+95(+&=J
 D 2 02 09: &
 D 2 02 09: #

  8&CK 98& <+=&4=4('& C7<9C8
34 972?9 0<9 05*.6*H+9 *6697F+;
34
<9/C 0<9 ,*/1.= ,25 691M-59 *.8 0<9 :1602. 69*+ 51.= ,25
8*7*=9 *.8 1.095,959./9 >10< 0<9 590*1.95 9:*15 25
59:+*/9 0<9 ,*-+0; :*506 9,95 02  

#E
.895851?9
+-0/< *.8 .:-0 <*,0 @" A 25 9,95 02
 



#E
.895851?9
+-0/< *.8 .:-0 <*,0
@# A <9. /<9/C 0<9 6;7:027
2D ) 98& )A;>9*; &7(;(+59&=J
 D <9 :52/98-59 16 /27:+909
 D 2 02 09: '

  8&CK )8(:9 )8*CK
2D *&) )8(:9 )8*CK *CC<4J
 D 2 02 09: 
 D 2 02 09: &
AC001859
UNDERDRIVE
CLUTCH OIL
ORIFICE
AB
AC407345AC

Page 757 of 1456




  
$ &'()(*+



 

  8&CK 98& 8A=45<7(C >4&))<4& /:*4 4&'&4)& C7<9C80
%9*6-59 0<9 <;85*-+1/ :5966-59 ,25 59?9569 /+-0/< ><9. 0<9
69+9/025 +9?95 16 *0 0<9 D D 5*.=9
<9/C 1, 0<9 <;85*-+1/ :596

6-59 16 >10<1. 0<9 60*.8*58 ?*+-9 9,95 02 E ;85*-+1/
5966-59 960
2D ) 98& 8A=45<7(C >4&))<4& ?(98(+ 98& )95+=54= '57<&J
 D 2 02 09: "
 D 2 02 09: '

  8&CK 98& 8A=45<7(C >4&))<4& /:*4 7*?4&'&4)&
E45K&0
%9*6-59 0<9 <;85*-+1/ :5966-59 ,25 +2>59?9569 F5*C9 ><9. 0<9
69+9/025 +9?95 16 *0 0<9 D D 5*.=9
<9/C 1, 0<9 <;85*-+1/ :596

6-59 16 >10<1. 0<9 60*.8*58 ?*+-9 9,95 02 E ;85*-+1/
5966-59 960
2D ) 98& 8A=45<7(C >4&))<4& ?(98(+ 98& )95+=54= '57<&J
 D 2 02 09: #
 D 2 02 09: '

  8&CK 98& 4&'&4)& C7<9C8 )A)9&; 5+= 7*?4&'&4)&
E45K& )A)9&;
34 972?9 0<9 ?*+?9 F28; /2?95 *.8 ?*+?9 F28; 9,95 02
 
E 5*.6*H+9
& @" A 25  

E
5*.6*H+9 
& @# A
34 +2> (& C * 3# :614 /27:596698 *15 1.02 0<9 59?9569
/+-0/< 21+ 251,1/9 2, 0<9 05*.6*H+9 /*69E *.8 /<9/C 1, 0<9
59?9569 /+-0/< :1602. 72?96 *.8 *15 :5966-596 *59
7*1.0*1.98 1. 0<*0 /2.81012. 9:9*0 ,25 0<9 +2>59?9569
F5*C9
2D 4& E*98 5(4 >4&))<4&) ;5(+95(+&=J
 D 2 02 09: 
 D 2 02 09: '

  8&CK 98& 4&'&4)& C7<9C8 5+= 7*?4&'&4)& E45K&
34 972?9 0<9 05*.6*H+9 *6697F+;
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