fuel pump MITSUBISHI GALANT 2004 Workshop Manual

Page 226 of 1456



 


 !"#$#%&

 




 


•"# $%#& '()* +, &-.('#/ %)/#0 '"# $&--0 1#&-2 '"#
0#(0 ,#(',

• $%#& .%'-$$ 3(&3# +, %'+&+4#/ '- 50#3#)' $%#& $0-6
&#(*+)7 -%' +) '"# #3#)' -$ ( .-&&+,+-)

• $%#& 5%65 6-/%&#8 +).&%/+)7 $%#& 5%658 $%#& $+&
'#08 0#,#03-+0 ()/ $%#& &#3#& ,#),-08 +, %,#/ '-
&+7"'#) 2#+7"' ()/ +650-3# ,#03+.#(1+&+'9

  '

 

 
 
"# $%#& ,9,'#6 +, %,#/ '- ,%55&9 () (550-50+('# $%#&
6+:'%0# '- '"# #)7+)#
"# ,9,'#6 .-),+,', -$ '"#
$%#& '()*8 $%#& $+&'#08 $%#& 5%65 ()/ $%#& 5+5#,
)
#3(5-0('+3# #6+,,+-) ,9,'#6 +, 50-3+/#/ '- 50#3#)'
#3(5-0('#/ $%#& $0-6 #,.(5+)7 +)'- '"# ('6-,5"#0#
)7+)# 6(&$%).'+-), .(%,#/ 19 +),%$$+.+#)' $%#& ,%5
5&9 ()/ #3(5-0('+3# #6+,,+-) ,9,'#6 -5#0('+-) 6(&
$%).'+-), .() 1# .(%,#/ 19 $(%&', +) '"# 3(5-0 &+)#8
$%#& 5+5#8 "-,#8 -0 $%#& '()* 50#,,%0# .-)'0-& 3(&3#8
#'.

 
 



,# '"#,# ,'#5, '- 5&() 9-%0 /+(7)-,'+. ,'0('#79
$
9-% $-&&-2 '"#6 .(0#$%&&98 9-% 2+&& 1# ,%0# '- $+)/
6-,' -$ '"# $%#& ,%55&9 $(%&',


('"#0 +)$-06('+-) $0-6 '"# .%,'-6#0


#0+$9 '"(' '"# .-)/+'+-) /#,.0+1#/ 19 '"#
.%,'-6#0 #:+,',


+)/ '"# 6(&$%).'+-) 19 $-&&-2+)7 '"# 965'-6
0-.#/%0#


#0+$9 6(&$%).'+-) +, #&+6+)('#/

AC500474
FUEL INJECTORFUEL RAIL
FUEL PIPE FUEL PUMP MODULE FUEL LEVEL SENSOR (SUB)
FUEL TANK LEVELING VALVEEVAPORATIVE
EMISSION
CANISTER
FUEL TANK DIFFERENTIAL
PRESSURE SENSOR
AB
FUEL TANK

Page 230 of 1456





 !"#$#%&

 







 

 
 

#$#0 '-  !   -61+)('+-) #'#08 )3#"+.&# #03+.#8
%#& #3#& #),-0 "#.*

!  


 

 
 

'

#$#0 '- 





'

 

C
 )7+)#D< #$#0 '- 
  )3#"+.&# #03+.#8
%#& %65 5#0('+-) "#.*


 

C
 )7+)#D< #$#0 '- 
  )3#"+.&# #03+.#8
%#& %65 5#0('+-) "#.*







'
' 


'
  

#6-3# '"# 0#(0 ,#(' .%,"+-) (,,#61&9
=#$#0 '- 
!8 #(0 #(' ,,#61&9

! !
>

#6-3# '"# "-&# .-3#0


+,.-))#.' '"# $%#& 5%65 6-/%&# .-))#.'-08 $%#& '()*
/+$$#0#)'+(& 50#,,%0# ,#),-0 .-))#.'-0 ()/ $%#& "+7"
50#,,%0# "-,#


#6-3# '"# 6-%)'+)7 )%', ()/ 5&('#8 ()/ 0#6-3# '"# $%#&
5%65 6-/%&# $0-6 '"# $%#& '()*

AC501082
HOLE COVER
AB
1.5 ± 0.5 N·m
14 ± 4 in-lb
AC500433AE
FUEL PUMP MODULE
CONNECTOR
FUEL HIGH-PRESSURE
HOSE
FUEL TANK
DIFFERENTIAL
PRESSURE
SENSOR
CONNECTOR

Page 231 of 1456





 !"#$#%&

 

@
CAUTION
•A2!& 5!3%"#&) /2! ,-!+ 0-30 3%7-+! ,5%3 /2! ,-!+
/*&49 :! .*5!,-+ &%/ /% $0#++ /2! ,-!+ 5!3*#&#&) #& /2! ,-!+
0-30 3%7-+!
•A2!& ;#/275*;#&) /2! ,-!+ 0-30 3%7-+! ,5%3 /2! ,-!+
/*&49 :! .*5!,-+ &%/ /% 7*3*)! /2! 3%7-+! -&#/ *&7 /2!
,+%*/
!
0(+) '"# $%#& 0#6(+)+)7 +) '"# $%#& 5%65 6-/%&# 2"+&#
0#6-3+)7 '"# $%#& 5%65 6-/%&# $0-6 '"# ,#03+.# "-&#


+,.-))#.' '"# ,%.'+-) "-,# ()/ 0#6-3# '"# $%#& 5%65
6-/%&# $0-6 '"# $%#& '()*

?
#5&(.# '"# 5(.*+)7 2+'" ( )#2 -)#

CAUTION
A2!& #&$/*++#&) /2! ,-!+ 0-30 3%7-+! #&/% /2! ,-!+ /*&49 :!
.*5!,-+ &%/ /% 7*3*)! /2! 3%7-+! -&#/ *&7 /2! ,+%*/

-))#.' '"# ,%.'+-) "-,# '- '"# $%#& 5%65 6-/%&#8 ()/
+),'(&& '"# $%#& 5%65 6-/%&# '- '"# $%#& '()* 2"+&,' #),%0+)7
'"(' '"# ,%.'+-) "-,# +, )-' *+)*#/


),'(&& '"# 5&('# '- '"# $%#& '()*

@
-))#.' '"# $%#& 5%65 6-/%&# .-))#.'-08 $%#& '()*
/+$$#0#)'+(& 50#,,%0# ,#),-0 .-))#.'-0 ()/ $%#& "+7"
50#,,%0# "-,# .-))#.'+-)

AC405004
FUEL PUMP
MODULE
FLOAT
AB
AC405004
FUEL PUMP
MODULE
FLOAT
AB
AC405005AB
SUCTION HOSE
FUEL PUMP
MODULE
AC500433AE
FUEL PUMP MODULE
CONNECTOR
FUEL HIGH-PRESSURE
HOSE
FUEL TANK
DIFFERENTIAL
PRESSURE
SENSOR
CONNECTOR

Page 236 of 1456


 
 !"#$#%&

 



+,.-))#.' '"# $%#& 5%65 6-/%&# .-))#.'-0 ()/ $%#& '()*
/+$$#0#)'+(& 50#,,%0# ,#),-0 .-))#.'-0 .-))#.'+-)


DD CC
 

 
   




#6-3# '"# 70-66#'


+,.-))#.' '"# $%#& &#3#& ,#),-0 =,%1> .-))#.'-0


DDCC
 

 



CAUTION
$ /2!5! ;#++ :! $%3! 05!$$-5! 5!3*#&#&) #& /2! ,-!+ 0#0!
+#&!9 .%"!5 #/ ;#/2 * $2%0 /%;!+ /% 05!"!&/ ,-!+ ,5%3 $05*1

#&) %-/

DDCC
  
' E
  

'

%55-0' '"# $%#& '()* 2+'" ( '0(),(:&# ;(.*


#6-3# '"# $%#& '()* 1()/ ()/ $%#& '()* (,,#61&9 (,
$-&&-2,

= > #6-3# '"# $0-)' ,#.%0+)7 )%' -$ '"# $%#& '()* 1()/

=> +&' '"# $%#& '()* (,,#61&9 $-02(0/ ()/ &-2#0 +' 70(/%(&&9
'- 0#6-3# +'

=
> #6-3# '"# $%#& '()* 1()/


AC500433AB
FUEL PUMP MODULE
CONNECTOR
FUEL TANK DIFFERENTIAL
PRESSURE SENSOR
CONNECTOR
AC501083
GROMMET
AC501087
FUEL LEVEL SENSOR
(SUB) CONNECTOR
AB

Page 237 of 1456


 
 !"#$#%&

 


DD
CC

'
' 

'
CAUTION
•A2!& 5!3%"#&) /2! ,-!+ 0-30 3%7-+! ,5%3 /2! ,-!+
/*&49 :! .*5!,-+ &%/ /% $0#++ /2! ,-!+ 5!3*#&#&) #& /2! ,-!+
0-30 3%7-+!
•A2!& ;#/275*;#&) /2! ,-!+ 0-30 3%7-+! ,5%3 /2! ,-!+
/*&49 :! .*5!,-+ &%/ /% 7*3*)! /2! 3%7-+! -&#/ *&7 /2!
,+%*/

0(+) '"# $%#& 0#6(+)+)7 +) '"# $%#& 5%65 6-/%&# 2"+&#
0#6-3+)7 '"# $%#& 5%65 6-/%&# $0-6 '"# ,#03+.# "-&#


+,.-))#.' '"# ,%.'+-) "-,# ()/ 0#6-3# '"# $%#& 5%65
6-/%&# $0-6 '"# $%#& '()*


DD CC
 

 
   
'
CAUTION
A2!& ;#/275*;#&) /2! ,-!+ +!"!+ $!&$%5 $-: ,5%3 /2! ,-!+
/*&49 :! .*5!,-+ &%/ /% 7*3*)! /2! $!&$%5 -&#/ *&7 /2!
,+%*/
 



CCDD
  
 
D

  

' 
 CE
  


 D

   
' 


CE
 

 


CAUTION
,/!5 #&$/*++#&)9 $+#)2/+1 0-++ /2! ,-!+ 2#)205!$$-5! 2%$!
*&7 !&$-5! /2*/ /2!5! #$ &% 7#$!&)*)!7 ,-!+ 2#)205!$$-5!
2%$! +$% .%&,#53 /2*/ /2!5! #$ *005%F#3*/!+1  33 B
#&.2 0+*1 */ /2#$ /#3!

AC405004
FUEL PUMP
MODULE
FLOAT
AB
AC406235AB
SUCTION HOSE
FUEL PUMP
MODULE
AC501081AB
FLOAT
FUEL LEVEL
SENSOR (SUB)

Page 238 of 1456


 
 !"#$#%&

 

?
CC DD
 

 
   
CAUTION
A2!& #&$!5/#&) /2! ,-!+ +!"!+ $!&$%5 $-: #&/% /2! ,-!+
/*&49 :! .*5!,-+ &%/ /% 7*3*)! /2! $!&$%5 -&#/ *&7 /2!
,+%*/

CCDD

'
' 

CAUTION
•A2!& #&$/*++#&) /2! ,-!+ 0-30 3%7-+! #&/% /2! ,-!+ /*&49
:! .*5!,-+ &%/ /% 7*3*)! /2! 3%7-+! -&#/ *&7 /2! ,+%*/
•2!.4 /2! ,-!+ +!"!5 $!&$%5 3%"#&) 0*5/ %, /2! ,-!+
0-30 3%7-+! ;%54$ $3%%/2+1 *&7 /2!& #&$/*++ /2! ,-!+
0-30 3%7-+! #&/% /2! ,-!+ /*&4

-))#.' '"# ,%.'+-) "-,# '- '"# $%#& 5%65 6-/%&#


),'(&& '"# $%#& 5%65 6-/%&# +)'- '"# $%#& '()*


CCDD
  E
  
' 
 

(+,# '"# $%#& '()* (,,#61&9 .(0#$%&&9 2+'" ( '0(),(:&# ;(.*


),%0# '"(' '"# $%#& '()* (,,#61&9 /-#, )-' +)'#0$#0# 2+'"
,%00-%)/+)7 5(0',
"#) +),'(&& '"# $%#& '()* 1()/ ()/
'+7"'#) '"# 6-%)'+)7 )%', '- '"# ,5#.+$+#/ '-0F%#

#)2/!&#&) /%56-!(  ±  ⋅3  ± ? ,/+:

7(+)8 #),%0# '"(' '"# $%#& '()* (,,#61&9 /-#, )-' +)'#0$#0#
2+'" ,%00-%)/+)7 .-65-)#)',
$ '"# $%#& '()* (,,#61&9
+)'#0$#0#, ,%00-%)/+)7 .-65-)#)',8 0#6-3# '"# $%#& '()*
(,,#61&9 ()/ '"# '()* 1()/ ()/ 0#+),'(&& '"#6



AC501081AB
FLOAT
FUEL LEVEL
SENSOR (SUB)
AC405004
FUEL PUMP
MODULE
FLOAT
AB
AC406235AB
SUCTION HOSE
FUEL PUMP
MODULE

Page 448 of 1456




 

 !"!#$


 



 
C8

B
  

 


AK401681
FUEL TANK DIFFERENTIAL
PRESSURE SENSOR
EVAPORATIVE
EMISSION
CANISTERLEVELING
VA LV E FUEL CUT
OFF VALVE FUEL
OVERFLOW
LIMITER
VA LV E EVAPORATIVE
EMISSION
PURGE
SOLENOID
ON: OPEN
PCM
BAROMETRIC PRESSURE
SENSOR
INTAKE AIR TEMPERATURE
SENSOR
ENGINE COOLANT
TEMPERATURE SENSOR
MASS AIRFLOW SENSORFUEL
TANK
MFI
RELAYFUEL
PUMP
EVAPORATIVE
EMISSION
VENTILATION VALVE
AIR FILTER EVAPORATIVE
EMISSION
VENTILATION SOLENOID
ON: CLOSED
AB
LIQUID
SEPARATOR
FUEL PRESSURE
REGULATOR
AK303004AB
EVAPORATIVE EMISSION PURGE SOLENOID
<2.4L ENGINE>
INTAKE
MANIFOLD
AK303005AC
EVAPORATIVE EMISSION PURGE SOLENOID
<3.8L ENGINE (EXCEPT MIVEC)>
AK404082AC
EVAPORATIVE EMISSION PURGE SOLENOID
<3.8L ENGINE (MIVEC)>
AK303006AB
EVAPORATIVE EMISSION VENTILATION
SOLENOID
EVAPORATIVE
EMISSION CANISTER