tensioner MITSUBISHI GALANT 2004 Workshop Manual






&'()(*+

"
CAUTION
•6&
4&8<&/24./&
*>
46&
)./>23&
*>
46&
9&=4
)6*.=1
9&
2)

3=*)&
4*
+*/82=
4&8<&/24./&
2)
<*))(9=&
•*
+*4
2==*5
2+7
3*+428(+2+4)
).36
2)
524&/
*/
*(=
4*

0&4
*+4*
46&
8(3/*<6*+&
•>
)4/*+0
0.)4)
*>
5(+1
9=*5
202(+)4
46&
8(3/*<6*+&
*/

(>
46&/&
2/&
2+7
=*.1
)*./3&)
*>
+*()&
+&2/97,
46&
'2=

.&)
8&2)./&1
97
46&
8(3/*<6*+&
827
+*4
3*//&)<*+1

4*
234.2=
'2=.&)
•>
46&
8(3/*<6*+&
()
4*.36(+0
46&
9&=4
56(=&
46&
8&2
)./&8&+4
()
9&(+0
821&,
46&
'2=.&)
8&2)./&1
97
46&

8(3/*<6*+&
827
+*4
3*//&)<*+1
4*
234.2=
'2=.&)
•*
+*4
42D&
46&
8&2)./&8&+4
56(=&
46&
'&6(3=&J)
&+0(+&

()
/.++(+0
$
749/5:=.14<774)) <7<-:0.994:7?<-:96.8:@:4<
@:<B::2<-:5344:C/"1<<-:541=:.29.=1<:9@C1667B#'
15567;.01<:4C
−$00"−$).2=-#1B1C?670<-:
6:16/36?1=:7?<-:@:4</7<-1<.<./5:65:29.=3416<7<-:@:4<
"B.<-.21212>4:7?
±$9:>6::#
 6://<-:D D@3<<72

:2<4C<15<-:0.994:7?<-:@:4<@:<B::2<-:5344:C/"<-:
541=:.29.=1<:9@C<-:1667B#B.<-C736?.2>:61//-7B2.2
<-:.443/<61<.72'1290:1/36:<-1<<-:8.@61<.72?6:G3:2=C7?
<-:@:4<./B.<-.2<-:/<1291698143:
42+12/1
'2=.&H
#
−
$
L

E




$$$" H


F
&G.(/&1
<&3(2=
**=)H
•)))$F =12774" 3@//:0@4C#
•)) F:-.=4:70032.=1<.722<:6?1=:"#
•)))F1.2
162://
•))F:4<:2/.72:<:6 :<
 #

= 

 
%
  
 !

>  
 #  
AC600756AB
15Ëš
15Ëš
MB992080
(MICROPHONE)10 – 15mm
(0.4 – 0.59in) AIR
CONDITIONING
COMPRESSOR
PULLEY GENERATOR
PULLEY
TENSIONER
PULLEY
CRANK
SHAFT
PULLEY
TAP LIGHTLY
WITH A FINGER






&'()(*+

"#
CAUTION
*
</&'&+4
12820&
4*
)<&3(2=
4**=
$$ !#,
2=527)
4./+

46&
(0+(4(*+
)5(436
4*
46&
@A@
:;
<*)(4(*+
9&>*/&

3*++&34(+0
*/
1()3*++&34(+0
)<&3(2=
4**=
$$ !#
 722:=</5:=.14<774))<7/5:=.14<774)) 
 722:=</5:=.14<774)))<7/5:=.14<774)) 
 722:=</=12<774)))<7<-:91<14.2E=722:=<76
 362<-:.>2.<.72/B.<=-<7<-:DD57/.<.72129/:4:=<D:4<
:2/.72D?670<-:0:23/5:=.14<774)) /=6::2
CAUTION
•6&
4&8<&/24./&
*>
46&
)./>23&
*>
46&
9&=4
)6*.=1
9&
2)

3=*)&
4*
+*/82=
4&8<&/24./&
2)
<*))(9=&
•*
+*4
2==*5
2+7
3*+428(+2+4)
).36
2)
524&/
*/
*(=
4*

0&4
*+4*
46&
8(3/*<6*+&
•>
)4/*+0
0.)4)
*>
5(+1
9=*5
202(+)4
46&
8(3/*<6*+&
*/

(>
46&/&
2/&
2+7
=*.1
)*./3&)
*>
+*()&
+&2/97,
46&
'2=

.&)
8&2)./&1
97
46&
8(3/*<6*+&
827
+*4
3*//&)<*+1

4*
234.2=
'2=.&)
•>
46&
8(3/*<6*+&
()
4*.36(+0
46&
9&=4
56(=&
46&
8&2
)./&8&+4
()
9&(+0
821&,
46&
'2=.&)
8&2)./&1
97
46&

8(3/*<6*+&
827
+*4
3*//&)<*+1
4*
234.2=
'2=.&)
•*
+*4
42D&
46&
8&2)./&8&+4
56(=&
46&
'&6(3=&J)
&+0(+&

()
/.++(+0
$
749/5:=.14<774))"0.=675-72:#<7<-:0.994:7?
<-:96.8:@:4<@:<B::2<-:5344:C/"1<<-:541=:.29.=1<:9@C
<-:1667B#'1@73<
− 00"−.2=-#1B1C?670<-:
6:16/36?1=:7?<-:@:4<129/7<-1<.<./5:65:29.=3416<7<-:
@:4<"B.<-.21212>4:7?
±$9:>6::12>4:#

:2<4C<15<-:0.994:7?<-:@:4<@:<B::2<-:5344:C/"<-:
541=:.29.=1<:9@C<-:1667B#B.<-C736?.2>:61//-7B2.2
<-:.443/<61<.72'129=-:=E<-1<<-:8.@61<.72?6:G3:2=C7?<-:
@:4<./B.<-.2<-:/<1291698143:
42+12/1
'2=.&H
#
−
$
L

AC302077
AC305412
AC306958AB
MB991824
MB991910MB991668DATA LINK
CONNECTOR
AK303692AB
15Ëš
15ËšMB991668
(MICROPHONE)10 – 20mm
(0.4 – 0.8in) AIR
CONDITIONING
COMPRESSOR
PULLEY GENERATOR
PULLEY
TENSIONER
PULLEY
CRANK
SHAFT
PULLEY
TAP LIGHTLY
WITH A FINGER






&'()(*+

""
E




F
/:1@:4<<:2/.72>13>:<7=-:=E<-1<<-:@:4<<:2/.72./B.<-.2
<-:/<1291698143:
42+12/1
'2=.&H
#$
−
 

:
−
"#
=9;

E

AF
554C15567;.01<:4C)" 4@#7??76=:<7<-:0.994:7?<-:
96.8:@:4<@:<B::2<-:5344:C/"1<<-:541=:.29.=1<:9@C<-:
1667B#129=-:=E<-1<<-:10732<7?9:?4:=<.72.2B.<-.2<-:
/<1291698143:
42+12/1
'2=.&H
#
−

88
:
−
#!
(+36;






M
E 
F
?<-:8.@61<.72?6:G3:2=C'<:2/.72769:?4:=<.72./73</.9:<-:
/<1291698143:'19A3/<@C<-:?7447B.2>567=:936:
AK303693AB
TENSION
GAUGEAIR
CONDITIONING
COMPRESSOR
PULLEY GENERATOR
PULLEY
TENSIONER
PULLEY
CRANK
SHAFT
PULLEY
AK303694AB
AIR
CONDITIONING
COMPRESSOR
PULLEY GENERATOR
PULLEY
TENSIONER
PULLEY
CRANK
SHAFT
PULLEYAPPROXIMATELY
98 N (22 lb)






&'()(*+

"
 77/:2<-:<:2/.72:65344:C?.;.2>23<
 .<-<-:<:2/.72:65344:C?.;.2>23<<:057616.4C<.>-<:2:9<7
$
±$⋅0"±?<4@#'/:<<-:@:4<<:2/.72769:?:=<.72
10732<<7<-:/<1291698143:3/.2><-:19A3/<.2>@74<
42+12/1
'2=.&H
 .>-<:2<-:<:2/.725344:C?.;.2>23<
(064&+(+0
4*/G.&H
#$
±

⋅8
:
±

>4=9;
 -:2<-:@:4<<:2/.72./19A3/<:9@C0:1/36.2><-:@:4<
9:?4:=<.72'19A3/<.<B.<-1<774?768.@61<.72?6:G3:2=C
0:1/36:0:2<76<:2/.720:1/36:0:2<1?<:6B169






A
E 
F
E

 


$$! H


F
&G.(/&1
<&3(2=
**=)H
•)) F:4<<:2/.720:<:6/:<
•)) F:4<<:2/.720:<:6
•))  F.=675-72:1//:0@4C
 #

= 

 
%
  
 !

>  
 #  
.<-C736?.2>:6<.54.>-<4C<15<-:=:2<:67?<-:96.8:@:4<
@:<B::2<-:5344:C/.2<-:47=1<.72/-7B2@C<-:1667B.2<-:
.443/<61<.72129<-:20:1/36:<-:@:4<8.@61<.72?6:G3:2=C
42+12/1
'2=.&H
!#
−

L
8 
 


 #   !&


%


 #

= 

  
  
@AA;.-.

E




$$$" H


F
&G.(/&1
<&3(2=
**=)H
•)))$F =12774" 3@//:0@4C#
•)) F:-.=4:70032.=1<.722<:6?1=:"#
•)))F1.2
162://


M

 

.@61<.72
?6:G3:2=C
L$−− 
:2/.72"4@#$)−
" −#
$−)
"− #
:?4:=<.72
":?:6:2=:8143:#
00".2=-#)−
"$−#
 −$
" −#
AK303695
TENSIONER
PULLEY
FIXING
NUT
ADJUSTING BOLT
AB
AC600757
15Ëš
15ËšMB992080
(MICROPHONE) 10 - 15 mm
(0.4 - 0.59 in)
TAP LIGHTLY
WITH A FINGER POWER STEERING
OIL PUMP PULLEY
AB





'()*)+,






!











%&/0..0?+)*0:&2-8+0),?+..7&)&&5&551&808%&+)8205138+0)
0/8%&,&2:&)8+)&52+=&,4,8&6?+8%8%&52+=&7&.8-1808&)

,+0)&2
 &312&.4+),&288%&,:+)5.&%-)5.&022-83%&8%-)5.&?+8%-
"66'C+)3%(+),&28+0)-)*.&+)808%&D+*%0.&0/8%&
-1808&),+0)&2
 08-8&8%&-1808&),+0)&2301)8&23.03;?+,&-)5-.+*)%0.&
?+8%%0.&
CAUTION
+
-'4*'
2.'
7-)('
<'026
7-51
5,
5--+1
),7)/52),=
2.'
-+252
),=
7)-'/2)+,
$/0+/;1)*'%
+,
2.'
<5/;
+9
2.'
<'02
4*),=

/.50;6
'2/
 ),&28-) ,%-:&5%&A-*0)?2&)3%9&83+)808%&%0.&80/+A
-)58%&)2&60=&8%&52+=&7&.8


?










 B+8%8%&%0,&+),8-..&592&60=&8%&:0?&2,8&&2+)*0+.:16:
-)572-3;&8-,,&67.4/2068%&&)*+)&-,,&67.4
 /8&22&60=+)*8%&:0?&2,8&&2+)*0+.:16:-)572-3;&8
-,,&67.49,&312&+8?+8%-3025+)8%&.03-8+0)?%&2&8%&
2&60=-.-)5+),8-..-8+0)0/8%&&)*+)&-,,&67.43-))087&
%+)5&2&5


H
 





 B+8%8%&%0,&+),8-..&592&60=&8%&C306:2&,,02-)5
3.183%-,,&67.4/2068%&72-3;&8
 /8&22&60=+)*8%&C306:2&,,02-)53.183%-,,&67.49
,&312&+8?+8%-3025+)8%&.03-8+0)?%&2&8%&2&60=-.-)5
+),8-..-8+0)0/8%&&)*+)&-,,&67.43-))087&%+)5&2&5



?
$




%





B+8%8%&%0,&+),8-..&592&60=&8%&
#?-26&2'82-),6+,,+0)
/.1+5300.&2(M72-3;&8-,,&67.4/2068%&82-),6+,,+0)3-,&
/20)820..,80::&272-3;&8

AC301703
AC301704AB
AUTO-TENSIONER
HOLE B
HOLE A
AC301705AB
AUTO-TENSIONER
L-SHAPED
HEXAGON
WRENCH

 


'()*)+,







 
















%&/0..0?+)*0:&2-8+0),?+..7&)&&5&551&808%&+)8205138+0)
0/8%&,&2:&)8+)&52+=&,4,8&6?+8%8%&52+=&7&.8-1808&)

,+0)&2
 &312&.4+),&288%&,:+)5.&%-)5.&022-83%&8%-)5.&?+8%-
"66'C+)3%(+),&28+0)-)*.&+)808%&D+*%0.&0/8%&
-1808&),+0)&2
 08-8&8%&-1808&),+0)&2301)8&23.03;?+,&-)5-.+*)%0.&
?+8%%0.&
-'-'3+(50
8'-52)+,
•+5&)5&20=&2&60=-.'&/&280
9)5&2
0=&2
(
+*2),*250052)+,
8'-52)+,
•2+=&&.8
&),+0)%&3;'&/&280(
•+5&)5&20=&2),8-..-8+0)'&/&280
9
)5&20=&2(
AC306534
1
2
25 ± 4 N·m
18 ± 3 ft-lb
AB

 

>>@@

#
 I
AC301703
AC301704AB
AUTO-TENSIONER
HOLE B
HOLE A

 


'()*)+,






>
CAUTION
+
-'4*'
2.'
7-)('
<'026
7-51
5,
5--+1
),7)/52),=
2.'
-+252
),=
7)-'/2)+,
$/0+/;1)*'%
+,
2.'
<5/;
+9
2.'
<'02
4*),=

/.50;6
'2/
 ),&28-) ,%-:&5%&A-*0)?2&)3%9&83+)808%&%0.&80/+A
-)58%&)2&60=&8%&52+=&7&.8
AC301705AB
AUTO-TENSIONER
L-SHAPED
HEXAGON
WRENCH






'()*)+,






#






 
 

CAUTION
'('-
24-,
2.'
/-5,;*.592
/+4,2'-/0+/;1)*'

12)8%&32-);,%-/83.03;?+,&9-.+*)8%&8+6+)*6-2;,0)8%&
3-6,%-/8,:203;&880,&8)167&234.+)5&280
0/+8,
306:2&,,+0),820;&
 &60=&8%&8+6+)*7&.81)5&230=&22177&2:.1*-)58%&)
,&8,:&3+-.800."
 32&?+),:&3+-.800."1)8+.+830)8-38,8%&8+6+)*
7&.88&),+0)&2-26
 &312&8%&3-6,%-/8,:203;&8-)5=-.=&8+6+)*7&.8?+8%
?+2+)*7-)5,-)5,00)80:2&=&)8,.+::-*&7&8?&&)8%&
3-6,%-/8,:203;&8-)5=-.=&8+6+)*7&.8
AC301450
AB
TIMING MARK
AC301452AB
MD998738
TIMING BELT
UNDER COVER
AC301373AB
TIMING BELT
TENSIONER ARM
MD998738
AC107621
AC301451AC
WIRING BAND






'()*)+,






#!












CAUTION
'('-
24-,
2.'
/-5,;*.592
/+4,2'-/0+/;1)*'

12)8%&32-);,%-/83.03;?+,&9-.+*)&-3%8+6+)*6-2;80,&8
)167&234.+)5&280
0/+8,306:2&,,+0),820;&
 &60=&8%&8+6+)*7&.81)5&230=&22177&2:.1*-)58%&)
,&8,:&3+-.800."
 32&?+),:&3+-.800."?+8%%-)5,1)8+.+830)8-38,
8%&8+6+)*7&.88&),+0)&2-26
AC301866AB
TIMING MARK
CAMSHAFT
SPROCKET
CRANKSHAFT
CAMSHAFT
DRIVE SPROCKETENGINE
OIL PUMP
SPROCKET
TIMING
MARK
TIMING
MARK
AC301452AB
MD998738
TIMING BELT
UNDER COVER
AC301373AB
TIMING BELT
TENSIONER ARM
MD998738






'()*)+,






#
CAUTION
8'/)50
2++0
>>"!
/5,
<'
=-574500:
),*2500'7
52
5
-52'

+9
5
!
7'=-''
24-,
8'-
*'/+,7
9
)2
)*
*/-'1'7
),
500
52

+,/'6
2.'
2)3),=
<'02
2',*)+,'-
57K4*2'-
-+7
1)00
,+2
'5*)0:

-'2-5/2
5,7
*8'/)50
2++0
>>"!
35:
<',7
 2-51-..4,32&?+),:&3+-.800."-)58%&)-.+*)
8%&8+6+)*7&.88&),+0)&2-5D1,8&2205,&8%0.&?+8%8%&
8+6+)*7&.88&),+0)&2-5D1,8&234.+)5&2,&8%0.&
 ),&28-?+2&02:+)+)8%&,&8%0.&-.+*)&5
CAUTION
+
-'4*'
2.'
(50('
2)3),=
<'026
7-51
5,
5--+1
),7)/52),=
2.'

-+252),=
7)-'/2)+,
$/0+/;1)*'%
+,
2.'
<5/;
+9
2.'
<'02
4*),=

/.50;6
'2/
! /8&22&60=-.0/,:&3+-.800."9.00,&)8%&8+6+)*
7&.88&),+0)&2:1..&4601)8+)*70.8,-)52&60=&8%&=-.=&
8+6+)*7&.8


 


H
 

?H 


 


 

 0.58%&32-);,%-/83-6,%-/852+=&,:203;&8?+8%,:&3+-.
800.,!"-)5
 00,&)8%&32-);,%-/8:1..&43&)8&270.8-)52&60=&8%&
32-);,%-/8:1..&4?-,%&2-)532-);,%-/83-6,%-/852+=&
,:203;&8








CAUTION
+
-'4*'
2.'
<505,/'-
2)3),=
<'026
7-51
5,
5--+1
),7)/52),=

2.'
-+252),=
7)-'/2)+,
+,
2.'
<5/;
+9
2.'
<'02
4*),=
/.50;6

'2/
AC301856
A
B
AB
AC302414AB
WIRE OR PIN
TIMING BELT TENSIONER
PULLEY MOUNTING BOLT
AC102332AB
MB991385
MB991367
CRANKSHAFT
CAMSHAFT
DRIVE
SPROCKET