transmission MITSUBISHI GALANT 2004 Workshop Manual









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AC400267
Classifications of major maintenance / service points
When there are major points relative to maintenance and servicing procedures (such as essential maintenance
and service points, maintenance and service standard values, information regarding the use of special tools, etc.).
These are arranged together as major maintenance and service points and explained in detail.
<<A>> : Indicates that there are essential points for removal or disassembly.
>>A<< : Indicates that there are essential points for installation or assembly.
Operating procedures,
cautions, etc. on removal,
installation, disassembly and
assembly are described
The title of the page
(following the page on which
the diagram of component
parts is presented) indicating
the locations of lubrication and
sealing procedures.
Indicates (by symbols) where
lubrication is necessary.
Symbols for lubrication, sealants and adhesives
Symbols are used to show the locations for lubrication
and for application of sealants and adhesives.
These symbols are included in the diagram of
component parts or on the page following the
component parts page. The symbols do not always
have accompanying text to support that symbol.
Adhesive tape or butyl rubber tape Grease
(Multi-purpose grease unless there is a
brand or type specified)
Sealant or adhesive
Brake fluid or automatic transmission fluid
Engine oil, gear oil or air conditioning
compressor oil
AB






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AC305835
RADIATOR
RADIATOR CONDENSER
TANK ASSEMBLYRADIATOR FAN MOTOR
AB
COOLING FAN SHROUD <2.4L ENGINE>
CONDENSER FAN MOTOR
AC305836
RADIATOR
RADIATOR CONDENSER
TANK ASSEMBLYRADIATOR FAN MOTOR
CONDENSER FAN
MOTOR AND SHROUD
TRANSMISSION FLUID
COOLER LINE HOSE
COOLING FAN SHROUDAB
<3.8L ENGINE>





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AC305704
AC206195
AC305701
AC305702
910111213141516 12345678AC305703
AB
STOPLIGHT SWITCHPCMTRANSMISSION
RANGE SWITCH
THROTTLE BODY
(BUILT-IN THROTTLE
POSITION SENSOR
AND THROTTLE
ACTUATOR CONTROL
MOTOR)
"CRUISE" INDICATOR
LIGHT
AUTO-CRUISE
CONTROL SWITCH
DATA LINK
CONNECTOR ACCELERATOR PEDAL
(BUILT-IN ACCELERATOR
PEDAL POSITION SENSOR)





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IGNITION
SWITCH (ST)
TRANSMISSION
RANGE SWITCH
POWERTRAIN
CONTROL
MODULE
AC600740
Transmission Range Switch Circuit
AB


 
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Low-reverse solenoid valve
Second solenoid valve
Underdrive solenoid valve
Overdrive solenoid valve
Fail-safe operation
("N" range light flashing)
Reduction brake solenoid valve <5A/T>
Combination metor
Powertrain control module (PCM) Ignition switch
Input shaft speed sensor
Output shaft speed sensor
Crankshaft position sensor
Throttle position sensor
Transmission fluid temperature sensor
Transmission range switch
Dual pressure switch
Stoplight switch
Scan tool (MUT-III)A/T control relay
Torque converter clutch control
solenoid valve
SENSE DECIDE ACT
AC600841
Select switch Cruise control unit (OD OFF Signal)
Shift switch (up, down)
AB




 
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Gather information from customer.
Check the transmission fluid.
Verify complaint.Replace or replenish the
transmission fluid.
Communication with the scan tool
MB991958 (MUT-III sub assembly)
not possible in Symptom Chart. Read the diagnostic trouble code.
Erase the diagnostic trouble code.
Check symptom.
Perform the repair.
Road test
Recheck diagnostic trouble codes
which were read before road test.
To DIAGNOSTIC TROUBLE CODE
CHARTTo SYMPTOM CHART
Search for cause.
Repair
Confirmation test (road test)INTERMITTENT MALFUNCTIONS
(Refer to GROUP 00, How to Use
Troubleshooting/Inspection
Service Points.)
CompletedNG
OK
Communication with the scan tool
MB991958 (MUT-III sub assembly)
not possible
Diagnostic trouble code
displayed.No diagnostic trouble code
displayed.
Abnormality exists (no diagnostic
trouble code)
Abnormality exists
(diagnostic trouble
code present)No abnormality
No diagnostic trouble code
displayed. Diagnostic trouble code
displayed.
FoundNot found
OK
OK NG
AC210189
NG
AB




 
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A/T CONTROL
SOLENOID
VALVE ASSEMBLY TRANSMISSION
FLUID
TEMPERATURE
SENSOR
POWERTRAIN
CONTROL
MODULE
AC209753
AC
Transmission Fluid Temperature Sensor System Circuit
AC306248AC
B-21
(B)
CONNECTOR: B-21
PCM
AIR
CLEANER
738054
6760
71 72777879
64
515958
6552
66
53
757476818283
63
JAE
62
68615569
56
70
57
AC306322
CONNECTOR: B-108
B-108 (GR)
AC
TRANSMISSION
RANGE SWITCH
27183
9 4610 5




 
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0*500<99.=1.9E851?9*0(C7<37:<4257259
,25#71.-0961.020*+
GoodMalfunction
Timer start
NE : Engine speed
N
OPG-B : Output speed (output
shaft speed sensor)
Timer hold
Timer accumulate
START
NE > 1,000 r/min and
N
OPG-B > 1,000 r/min
Continuous failure
for 1 sec.
Transmission fluid
temperature sensor
voltage > 4.5 V
Timer > 10 min.
END N
E > 1,000 r/min and
N
OPG-B > 1,000 r/min
AC205204
Ye sNo
Ye sNo
Ye s No
Ye sNo
Ye sNo




 
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AC306322
CONNECTOR: B-108
B-108 (GR)
AC
TRANSMISSION
RANGE SWITCH
27183
9 4610 5
521
7384
96
10
AC200996
B-108 HARNESS
CONNECTOR:
HARNESS SIDE
AG
AC306322
CONNECTOR: B-108
B-108 (GR)
AC
TRANSMISSION
RANGE SWITCH
27183
9 4610 5
521
7384
96
10
AC201005
B-108 HARNESS
CONNECTOR:
HARNESS SIDE
AG




 
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B-108 (GR)
AC
TRANSMISSION
RANGE SWITCH
27183
9 4610 5
256
10493
81
7
AC201006AE
B-108 HARNESS
CONNECTOR:
COMPONENT SIDE