length MITSUBISHI LANCER 2006 User Guide

GENERAL INFORMATION
FRONT SUSPENSION33-2
GENERAL INFORMATION
M1332000100537
The front suspension is a MacPherson strut with coil
spring. The shock absorber is gas-filled hydraulic
double-acting type.
CONSTRUCTION DIAGRAM
AC304023
AC304022
AC304754
Lower arm assembly Front axle No.1
crossmember
Stabilizer bar
Strut (shock absorber)
Coil spring
AD
<Invite>
Strut cover
Strut damper
<Intense>Strut damper
SPECIFICA
T IONS
COIL SPRING
ItemSedanWagon
InviteIntenseInviteIntense
Wire diameter mm131313 <1600-M/T>
14 <1600-A/T,
2000>
14
13 <1600>*
14 <2000>*
Average diameter mm160160160160
Free length mm330321330 <1600-M/T>
338 <1600-A/T>
338 <2000>
314 <1600>
321 <2000>
330 <1600>*
338 <2000>*
NOTE: .
•The*mark indicat e s op tiona l it em.

SERVICE SPECIFICATIONS
FRONT SUSPENSION33-3
SERVICE SPECIFICATIONS
M1332000300746
ItemStandard value
Toe-inAt the centre of tyre tread mm1 ± 2
Toe-angle (per wheel)0°03' ± 0°06'
Toe-out angle on turns (inner wheel when outer wheel at 20°)21°42' ± 1°30'
Steering angleInner wheelInvite39°30' ± 1°30'
Intense (LH drive vehicles)33°40' +1°00'/−2°00'
Intense (RH drive vehicles)37°00' +1°00'/−2°00'
Outer wheel (reference)Invite32°30'
Intense (LH drive vehicles)28°46'
Intense (RH drive vehicles)30°00'
CamberInvite0°05' ± 0°30'*
Intense−0°05' ± 0°30'*
CasterInvite2°45' ± 0°30'*
Intense2°55' ± 0°30'*
Kingpin inclinationInvite12°30' ± 1°30'
Intense12°40' ± 1°30'
Lower arm ball joint starting torque N⋅m0 − 3.9
Protruding length of stabilizer link thread part mm22 ± 1.5
NOTE: *: Difference between right and left wheels must be less than 30'
LUBRICANT
M1332000400152
ItemSpecified lubricantQuantity
Lower arm ball jointLip portion of ball joint coverMultipurpose grease SAE J310,
NLGI No.2 or equivalentAs required
Inside of ball joint cover

STRUT ASSEMBLY
FRONT SUSPENSION33-9
DISASSEMBLY SERVICE POINTS
<<A>> STRUT NUT (SELF-LOCKING NUT)
REMOVAL
CAUTION
•Install special tool arm set (MB991238) evenly,
and so that the maximum length will be
attained within the installation range.
•
AC001085 AB
MB991238MB991237
Do not use an impact wrench to tighten the
bolt of special tool spring compressor body
(MB991237), otherwise the special tool will
break.
1. Use following special tools to compress the coil
spring.
•Spring compressor body (MB991237)
•Arm set (MB991238)
WARNING
Do not use an impact wrench to remove the
strut nut (self-locking nut ). Vibration of the
impact wrench will cause special tools
(MB991237 and MB991238) to slip and cause
personal injury.
AC006091 AB
MB991681
MB991682
2. Use following special tools to secure the strut, and
then remove the strut nut (self-locking nut).
•Wrench (MB991681)
•Socket (MB991682)
<<B>> STRUT DISPOSAL
WARNING
Wear goggles when dril ling to protect your
eyes from flying metal debris.
AC001087
The gas must be discharged from the strut before
discarding it. Place the strut horizontally with its pis
-
ton rod extended. Then drill a hole of approximately
3 mm in diameter at the location shown in the illustra
-
tion and discharge the gas.
REASSEMBLY SERVICE POINTS
>>A<< SPRING UPPER SEAT INSTALLA-
TION
AC304396AB
Seat
Pad
If the spring upper seat peeled off the pad, adhere
the seat and the pad with a double-sided tape.

LOWER ARM
FRONT SUSPENSION33-12
As for the L.H. lower arm assembly, withdraw the
lower arm bolt (front) with the transmission lift up by
using a transmission jack.
INSTALLATION SERVICE POINT
>>A<< SELF-LOCKING NUT INSTALLA-
TION
AC101741AC
A
T i ghten the self-locking nut un til t he st abilizer link
thread p
a rt protrud i ng length meet s the st a ndard
valu
e.
St andard va lue (A): 22 ± 1.5 m m
INSPECTION
M1332 0017 0028 6
•Check the lower arm bushing s for wear and det e-
riora t i o n.
•Check th e lo we r arm assemb ly for be nd or break-
age.
•Check all bo lt s for c ond ition and straightness.
LOWER ARM BALL JOINT ST ARTING
T
O RQUE CHECK
AC404846AF
MB991006
1.Af ter shaking the b a ll joint stud several times, use
special tool p r eloa d socke t (MB991 006) to
measure the st artin g torqu e of the ball joint.
St andard va lue: 0 − 3.9 N⋅m
2.If the measu r ed value is n o t within the st anda rd
value , or if the ba ll joint is dif f icu l t to t u rn or d oes
no t turn smo o thly , replace the lower a r m
asse mbly .
LOWER ARM BALL JOINT COVER
CHECK
1.Check t he lo we r arm b a ll joint co ver fo r cracks or
d a mag e by push i ng it with your finger .
2.If the lower arm ball joint co ver is cracked or
d a mag ed, rep l ace the lower arm assemb ly .
NOTE: Cracks or dama ge to t he dust co ver may
cause damage to the b a ll join t. When it is dam
-
aged du ring service wo rk, rep l ace the lower arm
b
a ll j o in t cover .
LOWER ARM BALL JOINT COVER
REPLACEMENT
M13320082 0026 0
If the lower arm ball jo int cove r is dama ged acciden-
ta lly durin g ser v ice work, repla c e th e lower arm b a ll
join
t cover as follows:
1.Remove the lower arm ball joint cover .
2.App l y specified grea se to the lip an d the inside of
a new lower arm ba ll join t cover .
Specified grease: Multipurpos e grease SAE
J310,
NLGI No.2 o r e quivale n t
Grease amount for the insi de the du st cove r
(re
f erence): 8
− 10 g
AC006135AD
MB990800
Lower arm
ball joint
cover
3. Using special tool ball joint remover and inst aller
(MB99080 0), drive in the lower arm ball jo int
cove r until it is fu lly se ated.
AC107030AC
22 mm
Lower arm
ball joint cover

STABILIZER BAR
FRONT SUSPENSION33-16
>>B<< SELF-LOCKING NUT
INSTALLATION
AC101741AC
A
Ti ghten the self-locking nut un til t he st ab ilizer link
thread
p a rt protrud i ng length mee t s the st a ndard
value.
St andard va lue (A): 22 ± 1.5 m m
INSPECTION
M1332 0020 0027 9
•Check the st abilizer rubb ers a nd st ab ilizer b u sh-
ings fo r wear and deterioration.
•Check the st abilizer bar for dete r iorat i on o r dam-
age.
•Check all bo lt s for cond itio n and straightness.

SERVICE SPECIFICATIONS
REAR SUSPENSION34-3
SPECIFICATION
COIL SPRING
ItemSedanWagon
InviteIntenseInviteIntense
Wire diameter mm10101010
Average diameter mm78 − 9078 − 9078 − 9078 − 90
Free length mm359331377368
SERVICE SPECIFICATIONS
M1341000300733
ItemStandard value
Camber (Difference between right and left within 30') −0°40' ± 0°30'
Toe-inAt the centre of tyre tread mm3 ± 2
Toe-angle (per wheel)0°08' ± 0°05'
Thrust angle0°00' ± 0°09'
Control link pillow ball bushing starting torque <Intense> N⋅m0.5 − 3.0
Upper arm pillow ball bushing starting torque <Intense> N⋅m0.5 − 3.0
Lower arm pillow ball bushing starting torque N⋅m0.5 − 3.0
Protruding length of stabilizer link bolt mm6 − 8
Stabilizer link ball joint continuous turning torque N⋅m0.5 − 1.5
LUBRICANT
M1341000400172
ItemSpecified lubricantQuantity
Stabilizer link ball joint (inside of dust cover)Multipurpose grease SAE J310, NLGI No.2
or equivalentAs required

CONTROL LINK, UPPER ARM AND LOWER ARM
REAR SUSPENSION34-9
REMOVAL SERVICE POINTS
<<A>> CONTROL LINK/LOWER ARM
ASSEMBLY REMOVAL
AC304404AB
Mating mark
Af
ter making a mating mar k on the toe ad justing bo lt
or camber a
d justing bolt , remo ve th e co ntrol link or
lower arm assembly
.
<<B>> UPPER ARM ASSEMBL Y /LOWER
ARM ASSEMBL
Y AND TRAILING ARM
DISCONNECTION
AC107126AB
Piece of wood
After suppo rting the lo we r arm with a jack, se p a rate
t
he upper arm assembly/lower arm assembly and the
trailing a
r m.
INSTALLA T ION SER VICE POINT S
>>A<< STABILIZER LINK CONNECTION
AC103744
A
AC
Ti ghten the self-locking nut un til t he st ab ilizer link
thread
p a rt protrud i ng length mee t s the st a ndard
value.
St andard va lue (A): 6 − 8 mm
>>B<< UPPER ARM
ASSEMBL
Y /CONTROL LINK
INST
ALLA TION
AC304674AG
Upper arm assembly
Hole
Trailing arm
<Invite>
Inst all the u pper a r m assembly as shown so th at it s
hole is
b ody sid e . <Invite>
AC300343AF
Upper arm
assembly
Control linkIdentification colour
Trailing arm
<Intense>
Inst
all the upper a r m asse mbly/control lin k as sh own
so th
at it s identificatio n colour fa ces the tra iling arm.
<Intense>
INSPECTIONM13410049 0024 3
•Check the bushing s for wea r and d e terio r ation .
•Check the con t rol link, uppe r arm and lower arm
for b
ending or b r eaka ge.
•Check all bolt s for cond itio n and straightness.

TRAILING ARM ASSEMBLY
REAR SUSPENSION34-13
REMOVAL SERVICE POINTS
<<A>> LIFTING POINT
AC006171AC
Trailing arm
When removing the tra
iling arm, move the lif t ing arm
slightly towards the
front of the vehicle so tha t it will
not be
in the way .
<<B>> LOWER ARM ASSEMBL Y AND
TRAILING ARM DISCONNECTION
AC107126AB
Piece of wood
After supporting the lo we r a r m assembly with a jack,
sep
a rate the lower arm assemb ly a nd trailin g arm
conn
ection.
INST ALLA T ION SER VICE POINT
>>A<< STABILIZER LINK INST ALLA TION
AC103744
A
AC
Ti ghten the self-locking nut un til t he st ab ilizer link
thread
p a rt protrud i ng length mee t s the st a ndard
value.
St andard va lue (A): 6 − 8 mm
INSPECTION
M13410023 0018 2
•Check the bushing s for wea r and d e terio r ation .
•Check the trailing arm fo r bend ing o r damage.
TRAILING ARM BUSHING
REPLACEMENT
M134101 13 0022 1
AC006172AE
Driving out
MB990890
Trailing arm MB990947
MB991816
1.Use the f o llo wing special t ools to drive o u t the
tra iling arm bushing .
•Rear suspension bu shing base (MB99089 0)
•Lower arm b u shing arb o r (MB99 0947)
•
AC006173 AB
Bushing remover an d inst alle r base (MB99 1816)
2.Set the in st allation dire ctio n and inst allation
locat i on o f the tra iling arm bushin g .
(1) P lace the long projectio n end of the t r ailing
arm bush i ng inner p i pe t o wards the in sid e of
the vehicle .
(2) M a k e sure tha t the h o llo w of the t r ailing a r m
bushing is located as sh own in the illustration.
<<B>>9.Lower a rm assemb ly a nd tra iling
ar
m conn ection
10.Tr ailing arm and body connection
11.Tr ailing arm
Re mo va l st ep s ( C o n t in u e d)

Removal steps
>>B<<1.Stabilizer link connection
<<A>>2.Lower arm bolt
3.Coil spring nut
4.Coil spring bolt
>>A<<5.Shock absorber assembly
SHOCK ABSORBER ASSEMBLY
REAR SUSPENSION34-15
REMOVAL SERVICE POINT
<<A>> LOWER ARM BOLT REMOVAL
AC107126AB
Piece of wood
After suppo rting the lo we r arm with a jack, remove
the lo
we r arm b o lt.
INSTALLA T ION SER VICE POINT S
>>A<< SHOCK ABSORBER ASSEMBL Y
INST
ALLA TION
AC304795 AB
Spring seat
stepped section
Rear of
the vehicle
Install the sprin g se at ste pped section so th at it
point
s towards the rea r side of th e ve hicle.
>>B<< STABILIZER LINK INST ALLA TION
AC103744
A
AC
Ti ghten the self-locking nut un til t he st ab ilizer link
thread
p a rt protrud i ng length mee t s the st a ndard
value.
St andard va lue (A): 6 − 8 mm
INSPECTIONM13410026 0015 0
•Check the rubbe r p a rt s for cracks a nd wear .
•Check the sho c k abso r ber for malfunct i ons, oil
le
akag e, or a bnormal no ise .

STABILIZER BAR
REAR SUSPENSION34-19
STABILIZER BAR
REMOVAL AND INSTALLATIONM1341003000258
Post-installation Operation
•Press the dust cover with your finger to check that there
are no cracks or damage in the dust cover.
AC304232
AC107102
AB
12 ± 2 N·m
39 ± 5 N·m
4
5
6
7
25 ± 4 N·m
Specified grease:
Multipurpose grease SAE J310,
NLGI No.2 or equivalent
2
2
3
1N
3
Removal steps
>>B<<1.Self-locking nut
2.Stabilizer rubber
3.Stabilizer link
>>A<<4.Fixture
>>A<<5.Bushing
>>A<<6.Stabilizer bar
7.Stabilizer bracket
INST ALLA T ION SER VICE POINT S
>>A<< STABILIZER BAR/BUSHING/FIX-
TURE INST ALLA TION
AC102279AC
Outside of vehicle
Bushing (LH) Fixture (LH) Identification colourApproximately
9.5 mm
Inst
all the st abilizer bar , th e bushings and the fixtures
as illustrate
d.
>>B<< SELF-LOCKING NUT
INST
ALLA TION
AC103744
A
AC
Ti ghten the self-locking nut un til t he st ab ilizer link
thread
p a rt protrud i ng length mee t s the st a ndard
value.
St andard va lue (A): 6 − 8 mm
INSPECTION
M13410014 0029 4
•Check the bushing s for wea r and d e terio r ation .
•Check the st abilizer bar for dete r iorat i on o r dam-
age.
•Check all bo lt s for cond itio n and straightness.