engine removal MITSUBISHI LANCER 2006 Repair Manual

CROSSMEMBER
POWER PLANT MOUNT32-8
INSTALLATION SERVICE POINTS
>>A<< ENGINE FRONT ROLL STOPPER
BRACKET INSTALLATION
AC005918Front of vehicleHoleAC
Inst
all th e en gine fron t roll stop per b r acket so that it s
hole
point s towards the fro n t side of the vehicle.
>>B<< ENGINE MOUNTING CUSHION
ST
OPPER INST ALLA TION <4G6>
AC304315ABFront of vehicle
Hole Engine mounting
cushion stopper
Inst
all the e ngin e mo untin g cushio n sto pper a s
shown.
CROSSMEMBER
REMOVA L AND INST ALLA TIONM13210032 0036 8
CAUTION
•Before removing the steering wheel and air bag module assembly, always refer to GROUP 52B -
Service Precautions
P.52B-5, Air bag Module and Clock Spring P.52B-194. Also, set the front
wheels so that they are facing straight forward, and remove the ignition key. If you fail to do this,
the SRS clock spring will be damaged, causing the SRS air bag to be inoperative and serious
injury.
•*1: Indicates parts which should be initially tightened, and then fully tightened after placing the
vehicle horizontally and loading the full weight of the engine on the vehicle body.
•
Pre-removal Operation
•Centremember Removal (Refer to P.32-7).
•Front Exhaust Pipe Remova l (Refer to GROUP 15,
Exhaust Pipe and Main Muffler P.15-10).
•Steering Wheel Air Bag Mo dule Assembly Removal
(Refer to GROUP 37, Steering Wheel P.37-17).
•Power Steering Fluid Draining (Refer to GROUP 37,
On-vehicle Service P.37-13).
Post-installation Operation
•Front Exhaust Pipe Installation (Refer to GROUP 15,
Exhaust Pipe and Main Muffler
P.15-10).
•Centremember Installation (Refer to P.32-7).
•Clock Spring Centring (Refer to GROUP 52B, Air Bag
Modules and Clock Spring P.52B-194).
•Steering Wheel Air Bag Module Assembly Installation
(Refer to GROUP 37, Steering Wheel P.37-17).
•Power Steering Fluid Supplying (Refer to GROUP 37,
On-vehicle Service P.37-13).
•Power Steering Fluid Line Bleeding (Refer to GROUP 37,
On-vehicle Service P.37-14).
•Press the dust cover with a finger to check whether the
dust cover cracked or damaged.
•Checking Steering Wheel Position with Wheels Straight
Ahead.
•Front Wheel Alignment Check and Adjustment (Refer to
GROUP 33, On-vehicle Service P.33-6).
*2: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle
on the earth in the unladen condition.

CROSSMEMBER
POWER PLANT MOUNT32-9
<L.H. drive vehicles>
AC304000
108 ± 10 N·m25 ± 4 N·m 18 ± 2 N·m
70 ± 10 N·m
21 ± 4 N·m
21 ± 4 N·m
186 ± 10 N·m* 167 ± 9 N·m49 ± 10 N·m
52 ± 7 N·m* 45 ± 5 N·m*
70 ± 10 N·m
57 ± 7 N·m
12 ± 2 N·m
5
4
10
9
11
8
12
1413
6
7 16
15
17 2
3
1
N
N
N
2
1 1
AB
Removal steps
1.Lower arm and knuckle connection
>>B<<2.Self-locking nut
3.Lower arm assembly
4.Shaft cover
5.Steering shaft assembly and gear
box connecting bolt
6.Engine rear roll stopper bracket
connection bolt
7.Engine rear roll stopper bracket
8.Return hose connection
9.Eye bolt
10.Pressure hose connection
11 .Gasket
12.Clamp
13.Self-locking nut
<<A>>14.Tie rod end and knuckle connection
<<B>>•Crossmember assembly
>>A<<15.Stabilizer bar
16.Steering gear and linkage
17.Crossmember
Removal steps (Continued)

CROSSMEMBER
POWER PLANT MOUNT32-10
<R.H. drive vehicles>
AC101614
12
3
4
5
6 7
8
9
10
11
12
13 14
15
16
45 ± 5 N·m*¹
52 ± 7 N·m*¹ 186 ± 10 N·m*²167 ± 9 N·m
49 ± 10 N·m 108 ± 10 N·m25 ± 4 N·m
21 ± 4 N·m 70 ± 10 N·m
5.0 ± 1.0 N·m
18 ± 2 N·m
57 ± 7 N·m
N
N
N
AE
Removal steps
1.Lower arm and knuckle connection
>>B<<2.Self-locking nut
3.Lower arm assembly
4.Eye bolt
5.Pressure hose connection
6.Gasket
7.Return hose connection
8.Shaft cover
9.Steering shaft assembly and gear
box connecting bolt
10.Self-locking nut
<<A>>11 .Tie rod end and knuckle connection
12.Engine rear roll stopper bracket
connection bolt
<<B>>•Crossmember assembly
13.Engine rear roll stopper bracket
>>A<<14.Stabilizer bar
15.Steering gear and linkage
16.Crossmember
Removal steps (Continued)

CROSSMEMBER
POWER PLANT MOUNT32-11
REMOVAL SERVICE POINTS
<<A>> TIE ROD END AND KNUCKLE DIS-
CONNECTION
CAUTION
•Do not remove the nut from ball joint. Loosen
it and use special tool to avoid possible dam
-
age to ball joint threads.
•
AC208247AD
CordBoltMB991897
Self-locking
nut
Ball joint
Hang special tool with a cord to prevent it
from falling.
1. Install the special tool ball joint remover (MB991897) as shown in the figure.
AC106821
Knob
Parallel
Bolt
Good Bad
AB
2. Turn the bolt and knob as necessary to make the jaws of the special tool parallel, tighten the bolt by
hand and confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make
sure the knob is in the position shown in the fig
-
ure.
3. Tighten the bolt with a wrench to disconnect the tie rod end.
<<B>> CROSSMEMBER ASSEMBLY
REMOVAL
AC102600 AD
Piece of wood
Transmission
jack
1. Use a transmission jack to hold the crossmember,
and then remove the crossmember mounting nuts
and bolts.
2. Lower the crossmember with the engine rear roll stopper bracket, the stabilizer bar, the return tube,
and the steering gear.
INSTALLATION SERVICE POINTS
>>A<< STABILIZER BAR FIXTURE
INSTALLATION
AC006141 AD
Fixture (LH)
Outside of
vehicle
Bushing (LH) Approximately
10 mm
Identification
mark
Align the stabilizer bar iden
tification mark with the
right end of the bushing (LH).
>>B<< SELF-LOCKING NUT
INSTALLATION
AC101741AC
A
Tighten the self-locking nut until the stabilizer bar
mounting bolt thread part protruding length meets the
standard value.
Standard value (A): 22 ± 1.5 mm

STABILIZER BAR
FRONT SUSPENSION33-14
STABILIZER BAR
REMOVAL AND INSTALLATIONM1332004000673
CAUTION
•Before removing the steering wheel and air bag module assembly, refer to GROUP 52B, Service
Precautions
P.52B-5 and Air Bag Module and Clock Spring P.52B-194. Also, put the front wheels in
straight-ahead position. Failure to do so may damage the SRS clock spring and render the SRS air
bag inoperative, which results serious driver injury.
•
Pre-removal Operation
•Steering Wheel and Air Bag Module Assembly Removal
(Comfort: refer to GROUP 37, Steering Wheel
P.37-17/Sport: refer to GROUP 37, Steering Wheel P.37-18).•Clock Spring Removal (Refer to GROUP 52B, Air Bag
Modules and Clock Spring P.52B-194).
•Centermember Removal (Ref er to GROUP 32, Engine
Roll Stopper, Centermember P.32-7).
•Front Exhaust Pipe Remova l (Refer to GROUP 15,
Exhaust Pipe and Main Muffler P.15-10).
Post-installation Operation
•Front Exhaust Pipe Installation (Refer to GROUP 15,
Exhaust Pipe and Main Muffler P.15-10).•Centermember Installation (Refer to GROUP 32, Engine
Roll Stopper, Centermember P.32-7).
•Clock Spring Installation (Refer to GROUP 52B, Air Bag
Modules and Clock Spring P.52B-194).
•Steering Wheel and Air Bag Module Assembly Installation
(Comfort: refer to GROUP 37, Steering Wheel
P.37-17/Sport: refer to GROUP 37, Steering Wheel P.37-18).•Check the dust covers for cracks or damage by pushing it
with your finger.
•Checking Steering Wheel Position with Wheels Straight
Ahead
•Front Wheel Alignment Check and Adjustment (Refer to P.33-6).
AC006139 AE
49 ± 10 N·m 108 ± 10 N·m
167 ± 9 N·m
167 ± 9 N·m
52 ± 7 N·m* 25 ± 5 N·m
21 ± 4 N·m
18 ± 2 N·m
10
9
4
5 1
2
2
3
7
6
2
11
8
*: Indicates parts which should be initially tightened, and then fully tightened after placing the
vehicle horizontally and loading the full weight of the engine on the vehicle body.

Removal steps
>>B<<1.Self-locking nut
2.Stabilizer rubber
3.Collar
>>A<<4.Stabilizer bar bracket
>>A<<5.Stabilizer bushing
6.Lower arm and knuckle
connection
<<A>>7.Tie rod end and knuckle
connection
8.Engine rear roll stopper
bracket connecting bolt
9.Steering shaft cover
10.Steering gear and joint
connecting bolt
<<B>>>>A<<11 .Stabilizer bar
STABILIZER BA R
FRONT SU SPENSION33-15
REMOVA L SER V ICE POINTS
<<A>> TIE ROD END AND KNUCKLE DIS-
CONNECTION
CAUTION
•Do not remove the nut from the tie rod end
ball joint. Loosen it and use special tool ball
joint remover (MB991897 or MB992011) to
avoid possible damage to the ball joint
threads.
•
AC208247AJ
Cord
BoltMB991897
or
MB992011
Nut
Ball joint
Hang special tool ball joint remover
(MB991897 or MB992011) with cord to prevent
them from falling.
1. Install the special tool ball joint remover (MB991897 or MB992011) as shown in the figure.
AC106821
Knob
Parallel
Bolt
Good Bad
AB
2. After turning the bolt and knob to adjust the insert arms of the special tool in parallel, tighten the bolt
by hand and confirm that the insert arms are
parallel.
NOTE: When adjusting the insert arms in parallel,
turn the knob in the direction shown in the figure.
3. Tighten the bolt with a wrench to disconnect the tie rod end.
<<B>> STABILIZER BAR REMOVAL
Carry out the following operations to ensure working
space in order to remove the stabilizer bar.
AC102600 AD
Piece of wood
Transmission
jack
1. Use a transmission jack to hold the crossmember,
and then remove the crossmember mounting nuts
and bolts.
CAUTION
Be careful not to lower the crossmember exces-
sively, otherwise the power steering return hose
bracket may deform.
2. Lower the crossmember until the stabilizer bar
brackets, the stabilizer bush ings and the stabilizer
bar can be removed.
INSTALLATION SERVICE POINTS
>>A<< STABILIZER BAR/STABILIZER
BUSHING/STABILIZ ER BAR BRACKET
INSTALLATION
AC006141 AI
Stabilizer bar
bracket (LH)
Outside of
vehicle
Stabilizer
bushing (LH) Approximately
10 mm
Identification
mark
Align the stabilizer bar iden
tification mark with the
right end of the stabilizer bushing (LH).

POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-23
POWER STEERING GEAR BOX AND LINKAGE
REMOVAL AND INSTALLATIONM1372010900237
WARNING
Before removing the steering gear, refer to GROUP 52B, Service Precautions (P.52B-5) and
Air Bag Module and Clock Spring (P.52B-194). Centre the front wheels. Failure to do so may
damage the SRS clock spring and render the SRS system inoperative, risking serious injury.
Pre-removal Operation
•Power Steering Fluid Draining (Refer to P.37-13.)
Post-installation Operation
•Check the dust cover for cracks or damage by pushing it
with your finger.
•Power Steering Fluid Supplying (Refer to P.37-13.)
•Power Steering Fluid Line Bleeding (Refer to P.37-14.)
•Checking Steering Wheel Position with Wheels Straight
Ahead.
•Front Wheel Alignment Adjustment (Refer to GROUP 33,
On-vehicle Service
− Front Wheel Alignment Check and
Adjustment
P.33-6.)
AC304920 AB
57 ± 7 N·m
15 ± 3 N·m
70 ± 10 N·m
7
3
8
5
6
9
10 24
1
12 ± 2 N·m
12 ± 2 N·m
<LH drive vehicles>
Removal steps
1.Crossmember (Refer to GROUP 32,
Crossmember
P.32-8).
•Engine rear roll stopper bracket (Refer
to GROUP 32, Engine Roll Stopper
and Centermember
P.32-7).
>>A<<2.Joint cover grommet
3.Return hose
4.Return tube
5.O-ring
6.Return tube
7.Eye bolt
8.Pressure hose assembly
9.Clamp
10.Steering gear and linkage
Removal steps (Continued)

POWER STEERING HOSES
POWER STEERING37-40
POWER STEERING HOSES
REMOVAL AND INSTALLATIONM1372005700679
CAUTION
•Before removing the clock spring, refer to GROUP 52B, Service Precautions (P.52B-5) and Air Bag
Module and Clock Spring (P.52B-194). Also, put the front wheels in straight-ahead position. Fail-
ure to do so may damage the SRS clock spring and render the SRS air bag inoperative, which
results serious driver injury.
•
Pre-removal and Post-installation Operation
•Power Steering Fluid Draining and Refilling (Refer to P.37-13). and Bleeding (Refer to P.37-14).
*: Indicates parts which should be initially tightened, and then fully tightened after placing the
vehicle horizontally and loading the full weight of the engine on the vehicle body.
<LH drive vehicles>
AC304699AB
15 ± 3 N·m
18 ± 2 N·m
167 ± 9 N·m
12 ± 2 N·m
49 ± 10 N·m
12 ± 2 N·m
57 ± 7 N·m*57 ± 7 N·m
3
1
2
9
1310
7 11
12
5 68
12 ± 2 N·m
12 ± 2 N·m
2
9
4
7
8
7
8
7
8
57 ± 7 N·m57 ± 7 N·m
57 ± 7 N·m
12 ± 2 N·m
167 ± 9 N·mCrossmember
12 ± 2 N·m
<1300, 1600>
<2000>
12 ± 2 N·m
Removal steps
1.Oil reservoir
>>C<<2.Suction hose
>>B<<3.Return hose
•Clock spring (Refer to GROUP 52B,
Air Bag Modules and Clock Spring
P.52B-194).
Removal steps (Continued)

Removal steps
1.Oil reservoir
>>C<<2.Suction hose
>>B<<3.Return hose
•Clock spring (Refer to GROUP 52B,
Air Bag Modules and Clock Spring
P.52B-194).
•Centermember (Refer to GROUP 32,
Engine Roll Stopper Centermember
P.32-7).
•Front exhaust pipe (Refer to GROUP
15, Exhaust Pipe and Main Muffler
P.15-10).
4.Steering gear and joint connecting bolt
5.Rear roll stopper connecting bolt
<<A>>6.Eye bolt
7.Gasket
8.Pressure hose assembly
<<A>>9.Return tube
10.O-ring
POWE R STEERING HOSES
POWER S T E E RING37-42
REMOVA L SER V ICE POINT
<<A>> EYE BOLT /RETURN TUBE
REMOV
A L
CAUTION
If the joint cover grommet has been removed,
install it properly as follows.
AC304922AB
A
B
Joint cover
grommet
Steering gear
Align the joint cover grommet notch (arrow A)
with the steering gear lug (arrow B), and then
install the steering joint cover to the steering
gear.
1. Loosen the crossmember mounting bolts and nuts, and lower the crossmember to a position so
that the eye bolts or return tube at the steering
gear side can be removed.
NOTE: In this case, do not remove the crossmem-
ber mounting bolts and nuts.
2. Remove the eye bolts or return tube.
INSTALLATION SERVICE POINTS
>>A<< RETURN HOSE INSTALLATION
<LH DRIVE VEHICLES>
AC100277 ABReturn hose
Install the return hose so that the marking is posi-
tioned as shown in the illustration.
>>B<< RETURN HOSE INSTALLATION
AC305132AB
Return hose
Return tubeReturn hose
<LH drive vehicles> <RH drive vehicles>
Install the return hose so that the markings are posi-
tioned as shown in the illustration.
>>C<< SUCTION HOSE INSTALLATION
Install the suction hose (oil pump side) so that the
marking is positioned forward.