brake MITSUBISHI LANCER EVOLUTION 2011 10.G Repair Manual

For emergencies
6-3
6
2. Position the vehicles close enough together so that the
jumper cables can reach, but be sure the vehicles aren’t
touching each other.
3. You could be injured if the vehicles move. Set the parking
brake firmly on each vehicle. Put an automatic transaxle,
Twin Clutch SST or CVT in “P” (PARK) or a manual
transaxle in “N” (Neutral). Turn the ignition switch to the
“LOCK” position. NOTE
Turn off all lights, heater, and other electrical loads. This
will avoid sparks and help save both batteries. 4. Remove the joint terminal cover (A).
CAUTION
!
Check the other vehicle. It must have a 12-volt bat-
tery. If the other system isn’t 12-volt, both systems
can be damaged.
WA R N I N G
!
Turn the ignition switch to the “LOCK” position on
both vehicles. Make sure that the cables or your
clothes cannot be caught by the fan or drive belt.
Personal injury could result.
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For emergencies
6-5
6
8. After the engine is started, disconnect the cables in the
reverse order from the way you connected them.
As your vehicle has anti-lock brakesIf you drive your vehicle with a low battery charge, after the
engine has been started by using jumper cables, the engine may
misfire. This can cause the anti-lock braking system warning
light to blink on and off. This is only due to the low battery
voltage. It is not a problem with the brake system. If this hap-
pens, fully charge the battery and ensure the charging system is
operating properly.
WA R N I N G
!
Be sure to have an authorized Mitsubishi Motors
dealer charge the battery. Do not charge the battery
yourself.
Flammable gases may leak from the battery and
explode.
Electrolyte (battery acid) is corrosive diluted sulfu-
ric acid. If electrolyte comes in contact with your
hands, eyes, clothes, or the painted surface of your
vehicle, thoroughly flush with water. If electrolyte
gets in your eyes, flush them immediately and thor-
oughly with water, and get prompt medical atten-
tion.
Always wear protective clothing and goggles when
working near the battery.
Keep the battery out of the reach of children.
Never remove the battery label, upper cover,
exhaust tube, or pipe. Flammable gases may leak
and explode.
This vehicle is equipped with a maintenance-free
battery located in the trunk.
To assure proper battery installation and venting of
flammable gases, the battery must be serviced
and/or replaced by an authorized Mitsubishi dealer
only.
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For emergencies
6-9
6 How to change a tire
N00836900763
Before changing a tire, first stop your vehicle in a safe, flat
location.
1. Park the vehicle on level and stable ground.
2. Set the parking brake firmly.
3. On vehicles with manual transaxle, turn the ignition
switch to the “LOCK” position, and move the gearshift
lever to the “R” (Reverse) position.
On vehicles with Twin Clutch SST, move the gearshift
lever to the “P” (PARK) position, and turn the ignition
switch to the “LOCK” position.
4. Turn on the hazard flashers and set up a warning triangle,
flashing signal light, etc., at an adequate distance from the
vehicle, and have all your passengers leave the vehicle.5. To prevent the vehicle from rolling when it is raised on the
jack, place chocks or blocks (A) at the tire that is diago-
nally opposite from the tire (B) you are changing.
WA R N I N G
!
The jack should not be used for any purpose other
than to change a tire.
Never get under the vehicle or put any portion of
your body under the vehicle while it is supported by
the jack.
WA R N I N G
!
Be sure to apply chocks or blocks to the correct tire
when jacking up the vehicle. If the vehicle moves
while jacked up, the jack could slip out of position,
leading to an accident.
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6-20 For emergencies
6Operation under adverse driving conditions
N00837200691
If your vehicle becomes stuck in sand, mud or
snow If your vehicle becomes stuck in snow, sand, or mud, it can
often be moved by a rocking motion. Rock your vehicle back
and forth to free it.
Do not rev the engine or spin the wheels. Constant efforts to
free a stuck vehicle can cause overheating and transaxle fail-
ure. Let the engine idle for a few minutes to cool the transaxle
before trying again.
If your vehicle is still stuck after several rocking attempts, call
for a commercial tow truck service.
On wet roads
WA R N I N G
!
When trying to rock your vehicle out of a stuck posi-
tion, make sure that there are no people nearby. The
rocking motion can make your vehicle suddenly
lurch forward or backward, and injure any
bystanders.
CAUTION
!
Avoid flooded roads. Water is often deeper than it
looks, and you could be seriously hurt by driving
into flood water.
When driving in rain, on water-covered roads, or
through a car wash, water could get into the brake
discs and make them fail temporarily. In such cases,
lightly press the brake pedal to see if they are work-
ing properly. If they are not, press the pedal lightly
several times while driving to dry the brake pads or
linings, then check them again.
When driving in rain, a layer of water may form
between the tires and the road surface (aquaplan-
ing). This loosens your tires’ grip on the road, mak-
ing it difficult to steer or brake properly. When
driving on a wet road:
• Drive your vehicle at a safe speed.
• Do not drive on worn tires.
• Always keep the tires at the correct inflation pres-
sures.
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For emergencies
6-21
6
On snowy or icy roads
When driving on a road covered with snow or ice, use
snow tires. Tire chains cannot be used on your vehicle.
There may be state or local regulations about using snow
tires. Always check the regulations in your local area
before using them. Refer to the section entitled “Snow
tires” on page 7-28 and “Tire chains” on page 7-28.

Drive slowly. Do not make sudden starts or stops, sharp
turns, or slam on the brakes.

Allow extra distance between your vehicle and the vehicle
in front of you, and avoid sudden braking.

If a skid occurs when the accelerator pedal is depressed,
take your foot off the pedal. Steer gently in the direction
of the skid.

Your vehicle is equipped with an anti-lock braking system
(ABS). Hold the brake pedal down firmly and keep it
depressed. Do not pump the brake pedal which will result
in reduced braking performance.

After parking on snowy or icy road, it may be difficult to
move your vehicle due to freeze-up of the brake. Depress
the accelerator pedal little by little to move the vehicle
after confirming safety of the vehicle.
On a bumpy or rutted roadDrive as slow as possible when driving on bumpy or rutted
roads or over potholes etc.
CAUTION
!
Do not depress the accelerator pedal rapidly. The
vehicle could start moving when it breaks free from
the ice, possibly resulting in an accident.
CAUTION
!
Driving on bumpy, rutted roads or over potholes can
damage the tires and wheels.
Wheels with low-profiles tires or under-inflated tires
are especially at risk for damage.
The vehicle’s body, bumper, muffler and other parts
may be damaged if the vehicle is:
• driven over a step (for example, at the entrance or
exit of a parking lot);
• parked too closely against a curb or parking block,
or by the side of a road with curbstones;
• driven on a steep slope;
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7
Vehicle care and maintenance
Service precautions . . . . . . . . . . . . . . . . . . . . . . . .7- 2
Catalytic converter . . . . . . . . . . . . . . . . . . . . . . . . .7- 3
Engine hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 4
View of the engine compartment . . . . . . . . . . . . . .7- 7
Engine oil and oil filter . . . . . . . . . . . . . . . . . . . . .7- 7
Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 10
Air cleaner filter . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 12
Manual transaxle oil (if so equipped) . . . . . . . . . .7- 13
Twin Clutch Sportronic shift transmission
(Twin Clutch SST) fluid (if so equipped) . . . . . .7- 14
Transfer oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 14
Rear axle oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 15
AWC control fluid . . . . . . . . . . . . . . . . . . . . . . . . .7- 15
Washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 16
Brake fluid/Clutch fluid (if so equipped) . . . . . . . .7- 16
Power steering fluid . . . . . . . . . . . . . . . . . . . . . . . .7- 17
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 18
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 19
Clutch pedal free play (if so equipped) . . . . . . . . .7- 28
Brake pedal free play . . . . . . . . . . . . . . . . . . . . . . .7- 29
Parking brake lever stroke . . . . . . . . . . . . . . . . . . .7- 29Parking brake break-in . . . . . . . . . . . . . . . . . . . . . 7- 30
Wiper blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 30
Emission-control system maintenance . . . . . . . . . 7- 31
General maintenance . . . . . . . . . . . . . . . . . . . . . . . 7- 33
For cold and snowy weather . . . . . . . . . . . . . . . . . 7- 36
Fusible links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 36
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 37
Replacement of light bulbs . . . . . . . . . . . . . . . . . . 7- 46
Vehicle care precautions . . . . . . . . . . . . . . . . . . . . 7- 71
Cleaning the inside of your vehicle . . . . . . . . . . . . 7- 72
Cleaning the outside of your vehicle . . . . . . . . . . . 7- 73
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Vehicle care and maintenance
7-7
7 View of the engine compartment
N00937600641
Engine oil and oil filter
N00937700639
To check and refill engine oil It is normal for an engine to use oil. You may need to add oil
between the recommended oil change intervals. Before starting
the engine, check the engine oil level. Refill if necessary.
To check the oil level, remove the dipstick, wipe it off, and
gently insert it all the way into the crankcase. Slowly remove it
again. The oil level must not go above the line on the dipstick.
If the level does not reach the line, which shows the smallest
amount of oil required, remove the oil filler cap on the engine
valve cover, and fill to within the “Good” range.
1- Power steering fluid reservoir
2- Air cleaner filter
3- Brake fluid/Clutch fluid reservoir (if so equipped)
4- Engine coolant reservoir
5- Engine oil level dipstick
6- Radiator cap
7- Engine oil filler cap
Good
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7-16 Vehicle care and maintenance
7Wa s h e r f l u i d
N00938600257
The windshield washer fluid reservoir is in the trunk.
Check the washer fluid level at regular intervals and add
washer fluid to reservoir if necessary. NOTE
Do not spill the fluid onto the trunk. If the fluid spilled,
wipe it up immediately.During cold weatherWhen freezing weather is anticipated, flush out the water in the
reservoir by operating the pump. Fill the reservoir with wind-
shield antifreeze (not radiator antifreeze), and operate the sys-
tem for a few seconds to flush out the residual water.
Brake fluid/Clutch fluid
(if so equipped)
N00938700232
The brake fluid and the clutch fluid share the reservoir tank.To check the fluid levelThe fluid level must be between the “MAX” and “MIN” marks
on the reservoir.
The fluid level falls slightly with wear of the brake pads, but
this does not indicate any abnormality.
The fluid in the master cylinder should be checked when doing
other work under the engine hood. The brake system should
also be checked for leaks at the same time.
If the fluid level falls markedly in a short length of time, it indi-
cates leaks from the brake system.
If this occurs, have the vehicle checked by an authorized Mit-
subishi Motors dealer or a repair facility of your choice.
MAX
MIN
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Vehicle care and maintenance
7-17
7
Fluid typeUse brake fluid conforming to DOT 3 or DOT 4. The reservoir
cap must be tightly sealed to keep dirt and water out.
Power steering fluid
N00939000362
To check the fluid levelCheck the fluid level in the reservoir while the engine is idling.
Check to make certain that the power steering fluid level is
always between the “MAX” and “MIN” level markings on the
fluid reservoir and refill the fluid, if necessary.Fluid type
CAUTION
!
Do not let any petroleum-based fluid touch, mix
with, or get into the brake fluid. This will damage
the seals.
Be careful when handling brake fluid. It can damage
painted surfaces.
Use only the listed brake fluid. Different brands of
brake fluid have different additives, and these can
cause a chemical reaction. Do not mix brands of
brake fluid.
Keep the reservoir tank cap closed to keep the brake
fluid from evaporating.
Lubricant Genuine Mitsubishi Power Steering Fluid
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Vehicle care and maintenance
7-29
7 Brake pedal free play
N00940300176
To check the brake pedal free play (A), turn off the engine and
press the brake pedal several times with your foot. Then press
the pedal down with your fingers until you first feel resistance.
Brake pedal free play:
.1 to .3 inch (3 to 8 mm)
If the free play is not within these limits, take your vehicle to
an authorized Mitsubishi Motors dealer or a repair facility of
your choice for adjustment.
Parking brake lever stroke
N00940400207
Check the parking brake lever travel occasionally. To check
this, pull the lever up slowly and count the number of clicks of
the ratchet.
Parking brake lever stroke:
3 to 5 notches
Also check to see if the lever stays gripped by the ratchet after
pulling.
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