steering MITSUBISHI LANCER EVOLUTION 2012 10.G Workshop Manual

For emergencies
6-17
6
9. Tighten the nuts in the order shown in the illustration until
each nut has been tightened to the torque listed here.
65 to 80 ft-lb (88 to 108 N•m)
10. Lower the jack all the way and remove it.11. Check the tire inflation pressure. The recommended tire
pressure for your vehicle is listed on the tire and loading
information placard attached to the driver’s door sill as
shown in the illustration.
Refer to “Tire inflation pressures” on page 7-23.
CAUTION
!
Never use your foot or a pipe extension to apply
added force to the wheel nut wrench when tighten-
ing the wheel nuts. If you do so, you can over-tighten
the wheel nuts and damage the wheel, wheel nuts
and hub bolts.
CAUTION
!
Driving with an improperly inflated tire can cause
an accident. If you have no choice but to drive with
an under-inflated tire, keep your speed down and
avoid sudden steering or braking, if possible. Inflate
the tire to the correct pressure as soon as possible.
Refer to “Tire inflation pressures” on page 7-23.
After changing the tire and driving the vehicle about
620 miles (1,000 km), retighten the wheel nuts to
make sure that they have not come loose.
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6-18 For emergencies
6
To store the flat tire or spare tire, jack, bar and
wheel nut wrench
N00850000117
Reverse the removing procedure when storing the flat tire or
spare tire, jack, bar and wheel nut wrench.
Refer to “To remove the compact spare tire” on page 6-11 and
“Tools and jack” on page 6-7.
To w i n g
N00837000716
If your vehicle needs to be towedIf towing is necessary, we recommend you to have it done by a
commercial tow truck service.
When towing is required, transport the vehicle using a tow
truck.
Incorrect towing equipment could damage your vehicle.NOTE
Your vehicle cannot tow any other vehicle.
There may be local regulations concerning towing in your area.
Obey the regulations of the area where you are driving your
vehicle.

If the steering wheel vibrates when driving after
changing the tire, have the tire checked for balance
at your nearest authorized Mitsubishi Motors dealer
or a repair facility of your choice.
Do not mix one type of tire with another or use a dif-
ferent size from the one listed. This would cause
early wear and poor handling.
CAUTION
!
CAUTION
!
Do not attempt to be towed by another vehicle with
a rope.
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7
Vehicle care and maintenance
Service precautions . . . . . . . . . . . . . . . . . . . . . . . .7- 2
Catalytic converter . . . . . . . . . . . . . . . . . . . . . . . . .7- 3
Engine hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 4
View of the engine compartment . . . . . . . . . . . . . .7- 7
Engine oil and oil filter . . . . . . . . . . . . . . . . . . . . .7- 7
Engine coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 10
Air cleaner filter . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 12
Manual transaxle oil (if so equipped) . . . . . . . . . .7- 13
Twin Clutch Sportronic shift transmission
(Twin Clutch SST) fluid (if so equipped) . . . . . .7- 14
Transfer oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 14
Rear axle oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 15
AWC control fluid . . . . . . . . . . . . . . . . . . . . . . . . .7- 15
Washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 16
Brake fluid/Clutch fluid (if so equipped) . . . . . . . .7- 16
Power steering fluid . . . . . . . . . . . . . . . . . . . . . . . .7- 17
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 18
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 19
Clutch pedal free play (if so equipped) . . . . . . . . .7- 28
Brake pedal free play . . . . . . . . . . . . . . . . . . . . . . .7- 29
Parking brake lever stroke . . . . . . . . . . . . . . . . . . .7- 29Parking brake break-in . . . . . . . . . . . . . . . . . . . . . 7- 30
Wiper blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 30
Emission-control system maintenance . . . . . . . . . 7- 31
General maintenance . . . . . . . . . . . . . . . . . . . . . . . 7- 33
For cold and snowy weather . . . . . . . . . . . . . . . . . 7- 35
Fusible links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 36
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 36
Replacement of light bulbs . . . . . . . . . . . . . . . . . . 7- 45
Vehicle care precautions . . . . . . . . . . . . . . . . . . . . 7- 71
Cleaning the inside of your vehicle . . . . . . . . . . . . 7- 72
Cleaning the outside of your vehicle . . . . . . . . . . . 7- 73
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Vehicle care and maintenance
7-7
7 View of the engine compartment
N00937600641
Engine oil and oil filter
N00937700899
To check and refill engine oil It is normal for an engine to use oil. You may need to add oil
between the recommended oil change intervals. Before starting
the engine, check the engine oil level. Refill if necessary.
To check the oil level, remove the dipstick, wipe it off, and
gently insert it all the way into the crankcase. Slowly remove it
again. The oil level must not go above the line on the dipstick.
If the level does not reach the line, which shows the smallest
amount of oil required, remove the oil filler cap on the engine
valve cover, and fill to within the “Good” range.
1- Power steering fluid reservoir
2- Air cleaner filter
3- Brake fluid/Clutch fluid reservoir (if so equipped)
4- Engine coolant reservoir
5- Engine oil level dipstick
6- Radiator cap
7- Engine oil filler cap
Good
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Vehicle care and maintenance
7-17
7
Fluid typeUse brake fluid conforming to DOT 3 or DOT 4. The reservoir
cap must be tightly sealed to keep dirt and water out.
Power steering fluid
N00939000362
To check the fluid levelCheck the fluid level in the reservoir while the engine is idling.
Check to make certain that the power steering fluid level is
always between the “MAX” and “MIN” level markings on the
fluid reservoir and refill the fluid, if necessary.Fluid type
CAUTION
!
Do not let any petroleum-based fluid touch, mix
with, or get into the brake fluid. This will damage
the seals.
Be careful when handling brake fluid. It can damage
painted surfaces.
Use only the listed brake fluid. Different brands of
brake fluid have different additives, and these can
cause a chemical reaction. Do not mix brands of
brake fluid.
Keep the reservoir tank cap closed to keep the brake
fluid from evaporating.
Lubricant Genuine Mitsubishi Power Steering Fluid
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Vehicle care and maintenance
7-23
7
Tire inflation pressures
N00939300802
Proper tire inflation pressure is essential for the safe and satis-
factory operation of your vehicle. The wrong tire pressure will
cause problems in three major areas:

Safety
Too little pressure increases flexing in the tire and can
cause tire failure. Too much pressure can cause a tire to
lose its ability to cushion shock. Objects on the road and
potholes could then cause tire damage that may result in
tire failure.

Economy
The wrong tire pressure can cause uneven wear patterns in
the tire tread. These abnormal wear patterns will reduce
the tread life, and the tire will have to be replaced sooner.
Too little pressure also makes it harder for the tire to roll,
and this uses up more fuel.

Ride comfort and vehicle stability
The superior riding experience built into your vehicle
partly depends on the correct tire pressure. Too much
pressure gives an uncomfortable and jarring ride. Too lit-
tle pressure feels as if your vehicle is slow to respond.
Unequal tire pressures can make steering your vehicle
uneven and unpredictable.
The correct tire pressure for your vehicle is listed on the plac-
ard attached to the driver’s door sill.
(Refer to “Tire and loading information placard” on page 9-4.)The recommended inflation pressures should be used for the
tires listed below.
Tire pressures should be checked, and adjusted if necessary, at
least once a month.
Pressures should be checked more often whenever weather
temperatures change severely, because tire pressures change
with outdoor temperatures. The pressures listed on the placard
are always “cold inflation pressure”.
Cold inflation pressure is measured after the vehicle has been
parked for at least three hours or is driven less than 1 mile
(1.6 km) after having been parked for three hours.
Cold inflation pressure must not go above the maximum values
molded into the tire sidewall. After driving several miles, your
tire inflation pressure may increase 14 to 41 KPA, 2 to 6 PSI
from the cold inflation pressure. Do not let air out of the tires to
get back to the specified cold pressure, or your tire pressure
will be too low.
Check your tires each time you refuel. If one tire looks lower
than the others, check the pressure for all of them.
You should also take the following safety precautions:

Keep your tires inflated to the recommended pressures.
(See the tire and loading information placard attached to
the driver’s door sill.)

Stay within the recommended load limits.

Make sure that the weight of any load in your vehicle is
evenly distributed.
Item
Tire size
Front
Rear
Normal tire 245/40R18220 KPA,
32 PSI220 KPA,
32 PSI
Compact spare tire T145/70R18 420 KPA, 60 PSI
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7-34 Vehicle care and maintenance
7
Ball joint, steering linkage seals and drive shaft
boots
N00941800077
Check the following parts for damage and grease leaks:

Ball joint boots of the front suspension and steering link-
age

Bellows on both ends of the drive shaft
Exhaust system
N00942200108
The best way to keep carbon monoxide gas from entering
inside your vehicle is to have the engine exhaust system prop-
erly serviced.
Have a competent mechanic inspect the complete exhaust sys-
tem and nearby body areas for broken, damaged, deteriorated,
or mispositioned parts if you notice any of the following:

A change in the sound of the exhaust system

The smell of exhaust fumes inside the vehicle

The underside or rear of the vehicle is damaged
Also check the exhaust system each time the vehicle is raised
for lubrication, oil changes, or required service. Any open
seams or loose connections could let dangerous exhaust fumes
seep into the luggage compartment and passenger compart-
ments. Check for any of the following conditions:
Check for holes or exhaust gas leaks caused by corrosion
or damage.

Check the joints and connections for looseness or exhaust
gas leaks.

Check the rubber hangers and brackets for damage.
WA R N I N G
!
Carbon monoxide gas from your vehicle’s exhaust is
poisonous. Breathing these fumes can cause uncon-
sciousness or death.
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Vehicle care and maintenance
7-57
7
4. Pull the bulb out of the socket.
5. To install the bulb, perform the removal steps in reverse.
Front side-marker and parking lights (for vehi-
cles with high intensity discharge headlights)
N00917300466
1. To create enough work space, turn the steering wheel all
the way in the direction opposite to the side you wish to
replace.
2. Remove the clips (A), clip (B) and screw (C) to turn up
the cover (D).
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Specifications
9-9
9 Refill capacities
N01148000992
Item
Capacity
Lubricants
Fuel (approximate) 14.5 gal (55.0 L) Refer to “Fuel selection” on page 1-2.Engine oil
Oil pan 5.0 qt (4.8 L) Engine oils displaying the ILSAC certification mark
(“starburst” symbol) on the container.
If these oils are not available, an API classification SN
or higher can be used.Oil filter .32 qt (0.3 L)Oil cooler .53 qt (0.5 L)
Power steering As required Genuine Mitsubishi Power Steering Fluid Twin Clutch SST8.0 qt (7.6 L) {Include .53 qt
(0.5 L) in oil cooler}DiaQueen SSTF-IManual transaxle 2.6 qt (2.5 L)DiaQueen NEW MULTI GEAR OIL
API classification GL-3, SAE 75W-80Transfer oil .85 qt (0.8 L) DiaQueen LSD gear oilAWC Control fluid1.57 qt (1.0 L) {Includes
hydraulic piping}MITSUBISHI MOTORS Genuine ATF SP IIIAY C f l u i d
For differential
mechanism.58 qt (0.55 L) DiaQueen LSD gear oilFor torque transfer
mechanism.63 qt (0.6 L) MITSUBISHI MOTORS Genuine ATF SP III
Brake/Clutch (if so equipped) As required Conforming to Brake fluid DOT3 or DOT4 Hood lock release mechanism and safety catch As required Multipurpose type grease NLGI Grade 2 Engine coolant7.9 qt (7.5 L) {Includes .63 qt
(0.65 L) in reserve tank}Dia Queen Super Long Life Coolant Premium or
equivalent*Washer fluid 4.3 qt (4.0 L) —
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Alphabetical index
1
A
Accessory (installation) 1-7
ACD (Active center differential system) 3-119
Active stability control (ASC) 3-129
ASC OFF indicator 3-131
ASC operation display 3-131
ASC warning display 3-132
Air cleaner filter 7-12
Air conditioning
Automatic air conditioning 5-12
,5-22
Important air conditioning operating tips 5-32
Air purifier 5-33
All-wheel drive system 3-116
Aluminum wheels 7-77
Antenna
Roof antenna 5-119
Anti-lock braking system 3-125
Warning light / display 3-126
,3-127
Arm rest 2-8
ASC 3-129
Ashtray 3-255
Assist grip 3-268
Audio
AM/FM electronically tuned radio with CD player 5-33
AM/FM electronically tuned radio with 6 CD autochanger 5-
52
Error codes 5-108
,5-110
Steering wheel audio remote control switch 5-105Audio system
Handling of compact discs 5-116
Auxiliary audio connector (RCA) 5-103
Auxiliary video connector (RCA) 5-103
AWC Control fluid
Fluid 9-9
AWC control fluid 7-15
AYC fluid
Fluid 9-9
AYC (Active yaw control system) 3-120
B
Back-up lights
Bulb capacity 7-46
Replacement 7-64
Ball joint, steering linkage seals and drive shaft boots 7-34
Battery 7-18
Charging system warning light 3-198
Disconection and connection 7-18
During cold weather 7-18
Specification 9-8
Bluetooth 2.0 interface 3-222
Bottle holder 3-267
Brake
Anti-lock braking system 3-125
Braking 4-7
Fluid 7-16
,9-9
Hose 7-33
Parking brake 3-75
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